Related Manuals for Doosan V222TI
Summarization of Contents
SPECIFICATION
Engine Specification
Detailed specifications for V158TI, V180TI, V222TI, and AD series marine engines, including performance data.
Engine Aspects
Details on engine components and sectional views for V222TI, illustrating internal and external assemblies.
Engine Performance Curve
Performance curves for V158TI, V180TI, and V222TI engines across different duty cycles.
Engine Model & Serial Number
Information on identifying the engine model and serial number, including nameplate details.
SAFETY REGULATIONS
General Notes
General safety guidelines for operating and maintaining DOOSAN marine diesel engines.
Regulations Designed to Prevent Accidents with Injury to Persons
Safety regulations for commissioning, starting, operation, maintenance, and repair to prevent injury.
Regulations Designed to Prevent Damage to Engine and Premature Wear
Guidelines to prevent engine damage and premature wear through proper operation and maintenance.
Regulations Designed to Prevent Pollution
Regulations for proper disposal of engine oil, filters, and coolant to prevent environmental pollution.
Notes on Safety in Handling Used Engine Oil
Health precautions and safety guidelines for handling used engine oil, including skin protection and disposal.
COMMISSIONING AND OPERATION
Inspections before Operation
Procedures for checking lubricating oil, cooling water, sea water pump, and gauge panels before starting.
Starting
Step-by-step procedures for starting the engine using analog and digital panels.
Engine Break-in
Procedure for breaking in new engines to ensure maximum performance and long engine life.
Inspections after Starting
Checks to perform after starting the engine, focusing on oil pressure and warning lamps.
Check after Initial 50 Hours Operation.
Recommended checks after the first 50 hours of operation for continued boating enjoyment.
Operation In Winter
Special considerations for winter operation, focusing on cooling water and lubricating oil.
Tuning the Engine
Purpose and procedure for engine tune-up to restore power and performance.
GENERAL INFORMATION
General Repair Instructions
General guidelines and precautions for performing service operations and maintenance on the engine.
Periodical Inspection & Maintenance
Schedule for regular inspections, adjustments, and maintenance for trouble-free engine performance.
Cooling System
Procedures for coolant checks, contamination checks, anti-freeze, heat exchanger cleaning, V-belts, thermostat, and sea water pump.
Lubrication System
Information on oil level checks, oil changes, filter replacement, and compression pressure.
Intake & Exhaust System
Details on cleaning air filters, inter-coolers, turbochargers, and checking exhaust gas.
Fuel System
Maintenance procedures for fuel lines, priming pump, fuel tank, water separator, filters, injection timing, and nozzles.
Electric System
Checks for warning lamps, battery charging, and engine wiring.
Valve Clearance
When and how to adjust valve clearances, including specific values.
When the Engine is Sunk
Actions to take if the engine is sunk in water, including disassembly and cleaning.
MAIN ACCESSORY PARTS
Reduction Gear
Construction, operation, and maintenance of the reduction gear.
Front Power Take Off
Description, operation, and usage instructions for the Front Power Take Off (PTO).
Propeller Selection
Guidance on propeller selection for optimal performance and economy.
Electric System
Information on the alternator, its precautions, and the starter motor.
DISASSEMBLY AND ASSEMBLY OF MAJOR COMPONENTS
Disassembly
Detailed steps for disassembling major engine components like cylinder head, piston, crankshaft.
Inspection
Procedures for inspecting major engine components such as cylinder block, head, crankshaft, and piston.
Engine Re-assembly
Step-by-step instructions for re-assembling major engine components after inspection.
Trial Test after Maintenance
Procedures for trial testing the engine after maintenance, focusing on the first 50 hours.
MAIN PARTS MAINTENANCE
Lubricating System
Details on the lubricating system, including specifications and oil pump information.
Cooling System
Maintenance procedures for the fresh water pump assembly.
Fuel System
Maintenance procedures for injection pump, fuel feed pump, and injection nozzles.
Turbo-charger
Specifications, construction, inspection, disassembly, cleaning, and assembly of the turbo-charger.
TROUBLE SHOOTING
Hard to start the engine
Common causes and remedies for engine starting difficulties, including fuel system and electrical issues.
Insufficient output
Troubleshooting steps for insufficient engine power, covering air intake, exhaust, fuel, and governor.
Overheating
Causes and solutions for engine overheating, related to cooling system, fuel system, and engine components.
Black smoke is produced.
Identifying causes and remedies for black smoke, related to fuel and governor issues.
White smoke is produced.
Troubleshooting steps for white smoke, related to fuel quality, lubrication, and engine internals.
Starter motor will not turn or output less power.
Diagnosing and resolving issues with the starter motor not turning or providing less power.
Hydraulic system will not operate or to slow function
Troubleshooting steps for hydraulic system failures, including lube oil quantity and pump issues.
Battery is dead or not chargeable.
Diagnosing and resolving issues related to a dead or non-chargeable battery.
System not working properly
General troubleshooting steps for the system not working properly, including voltage and component checks.
Appendix
Standard table of tightening torque
Table detailing standard tightening torques for various engine components and bolts.
Standard bolt tightening torque table
Table of bolt tightening torques based on diameter, pitch, and degree of strength.
Tightening torque for plug screw
Specific tightening torques for plug screws and related inspection items.
List of Engine Models
A list of compatible engine models for the digital panel.
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