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Doosan Manuals
Engine
A2300
Service manual
Doosan A2300 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Important Safety Information
Table of Contents
Index
Introduction
About the Manual
How to Use the Manual
Generic Symbols
Definition of Terms
Illustrations
General Engine Information
External Engine Components
Engine Specifications
Troubleshooting Logic
Engine Diagrams
Problem Isolation and Correction
Troubleshooting Logic(List of Symptoms)
Coolant Temperature above Normal
Coolant Temperature below Normal
Lubricating Oil Pressure Low
Excessive Fuel Consumption
Coolant System
Cooling System Components and Flow
Pressure Caps
Water(Coolant) Pump
Thermostat
Gauges, Overfueling and Laoding
Cooling System Replacement Procedures
Belt Tensioner Replacement
Fan Pulley Replacement
Fan Hub Replacement
Water Pump Replacement
Cup Plug Replacement
Fuel System
Fuel System Components and Flow
Fuel System Malfunction Diagnosis
Air in the Fuel System
Fuel Water Separator/Filter Unit
Injection Pump
Governor Malfunctions
Fuel Control Lever Travel and Adjustment
VE Pump Adjustment Screws
Manual Shut down Levers
Advance Timing Mechanism
Electrical Shut off Valves
Injection Pump Timing
High Pressure Fuel Line
Injectors
Fuel Drain Manifold
Air System
Air System Flow
Diagnosing Air System Malfunctions
Air Flow Restriction
Damage from Non-Filtered Air
Pressure Side Air Leaks
Exhaust Leaks
Malfunctioning Turbocharger
Oil Consumption and Leaks
Turbocharger Noise
Rotor Assembly Clearance Measure
Intake Air Restriction
Lubricating System
Lubricating System Flow
Lubricating Oil Pump
Pressure Regulating Valve
Oil Coolers
Oil Filters
Oil Filters Bypass Valve
Low Oil Pressure
Oil Level
Oil Filter
Oil Gauge
Oil Suction Tube
Bearings and Oil Pump
Incorrect Oil Pump
Oil Dilution
Coolant Diluted Oil
Fuel Diluted Oil
Oil Leaks
Electrical System
Electrical System Description/Operation
Electrical System Spec
Starting Motor
Engine Cranking Speed too Slow
Alternator
Fuel Shut off Valve Check
Oil Pressure Switch
Base Engine Components
Operation and Description
Cylinder Head and Valve Train
Front Gear Housing and Gear Train
Front Crankshaft Seal
Camshaft, Tappets and Push Rods
Flywheel Housing and Flywheel
Piston and Rod Assemblies
Crankshaft and Main Bearings
Oil Pan
Base Engine Component
Air and Fuel System
Compression Check
Piston Ring Seal
Valce Sealing
Valve Seal Wear
Front Gear Housing and Gear Train
Rocker Levers
Piston and Rod Assembly
Crankshaft and Main Bearings
Cylinder Block
Flywheel Housing and Flywheel
Base Engine Componen Specifications
Gear Train
Camshaft
Tappets
Pistons
Connecting Rod
Crankshaft
Cylinder Block
Cylinder Bore
Base Engine Components
Rocker Levers
Rocker Levers Assembly
Valve Clearance
Four Cylinder Engine
Camshaft and Tappet
Camshaft Inspection
Camshaft Bushing Inspection
Tappet Inspection
Gear Housing or Gasket
Flywheel Ring Gear and Rear Sel
Brass Drift Pin
Flywheel
In Chassis Overhaul
Cylinder Head Removal
Main Bearing Preliminary Inspection
Main Bearing
Piston and Rod
Piston, Pin and Connecting Rod
Piston Ring Gap
Piston Rings
Piston and Rod Assembly
Cylinder Head and Gasket
Cylinder Head
Valves
Valve Seats
Cylinder Head
Hydraulic Pump Drive Gear and Shaft
Balancer-Remove
Balancer-Install
Engine Replacement and Testing
Engine Replacement
Engine Removal
Engine Installation
Engine Testing
Specifications
General Engine
Fuel System
Lubricating Oil System
Cooling System
Air Intake System
Exhaust System
Electrical System
Drive Belt Tension
Capscrew Markings and Torque Values
Fraction, Decimal, Millimeter Conversions
Newton-Meter to Foot-Pound Conversions
Pipe Plug Torque Values
Weights and Measures-Conversion Factors
Special Tools
Special Tool List
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Engine Specifications
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SB4106E01
Service Manual
A2300 Diesel Engine
D15S-5, D18S-5, D20SC-5
G15S-5, G18S-5, G20SC-5
GC15S-5, GC18S-5, GC20SC-5
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This manual is also suitable for:
D15s-5
G18s-5
G20sc-5
Gc15s-5
Gc18s-5
Gc20sc-5
...
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D18s-5
G15s-5
D20sc-5
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