Related Manuals for Doosan V180TI
Summarization of Contents
1. SPECIFICATION
1.1 Engine Specification
Detailed specifications for various engine models, including performance and dimensions.
1.2 Engine Aspects
Explains engine components and provides sectional views for better understanding.
1.3 Engine Performance Curve
Graphical representation of engine output and fuel consumption across different operating conditions.
1.4 Engine Model & Serial Number
Information on identifying engine model and serial number for service and parts.
2. SAFETY REGULATIONS
2.1 General Notes
General safety guidelines for operating and maintaining engines, emphasizing training and awareness.
2.2 Regulations Designed to Prevent Accidents with Injury to Persons
Safety rules for commissioning, starting, operation, maintenance, and repair work to prevent injuries.
2.3 Regulations Designed to Prevent Damage to Engine and Premature Wear
Guidelines to prevent engine damage and premature wear by proper usage and maintenance.
3. COMMISSIONING AND OPERATION
3.1 Inspections before Operation
Checks for lubricating oil, cooling water, sea water pump, and fuel lines before engine operation.
3.2 Starting
Procedures for starting the engine using both analog and digital gauge panels.
3.3 Engine Break-in
Instructions for the initial 20 hours of operation to ensure maximum engine performance and life.
3.4 Inspections after Starting
Checks after engine start, including oil pressure, warning lamps, and exhaust gas conditions.
3.7 Tuning the Engine
Procedures for engine tune-up to restore lost power and performance due to wear or deterioration.
4. GENERAL INFORMATION
4.1 General Repair Instructions
Essential guidelines for performing service operations, including safety, tool usage, and part handling.
4.2 Periodical Inspection & Maintenance
Schedule and details for regular inspections and maintenance to ensure trouble-free engine performance.
4.3 Cooling System
Maintenance procedures for the cooling system, including coolant checks, changes, and heat exchanger cleaning.
4.4 Lubrication System
Maintenance procedures for the lubrication system, including oil level checks and oil changes.
4.5 Intake & Exhaust System
Maintenance for intake and exhaust systems, including air filter cleaning and turbocharger inspection.
4.6 Fuel System
Maintenance for the fuel system, including fuel tank, water separator, and injection timing.
4.8 Valve Clearance
Procedures for adjusting valve clearance, especially after initial operation or overhaul.
5. MAIN ACCESSORY PARTS
5.1 Reduction Gear
Construction, operation, and maintenance of the reduction gear used for high-speed engines.
5.2 Front Power Take Off
Description, operation, and usage instructions for the front power take-off (PTO) system.
5.3 Propeller Selection
Guidance on selecting the correct propeller for optimal engine performance and economy.
6. DISASSEMBLY AND ASSEMBLY OF MAJOR COMPONENTS
6.1 Disassembly
Step-by-step instructions for disassembling major engine components like cooling water system and oil components.
6.2 Inspection
Procedures for inspecting critical engine parts such as cylinder block, liner, head, and crankshaft for wear or damage.
6.3 Engine Re-assembly
Detailed steps for reassembling the engine components after inspection and repair.
6.4 Trial Test after Maintenance
Procedures for performing a trial test after maintenance to ensure proper operation and prevent damage.
7. MAIN PARTS MAINTENANCE
7.1 Lubricating System
Maintenance procedures for the lubricating system, including specifications and oil pump details.
7.3 Fuel System
Maintenance of the fuel system, including injection pump calibration and nozzle maintenance.
7.4 Turbo-charger
Specifications, construction, inspection, and assembly procedures for the turbocharger.
8. TROUBLE SHOOTING
Hard to start the engine
Identifies common causes and remedies for engine starting difficulties.
Insufficient output
Diagnoses and suggests solutions for reduced engine power or performance issues.
Overheating
Explains causes and solutions for engine overheating problems.
Black smoke is produced.
Troubleshooting guide for black smoke from the engine exhaust.
White smoke is produced.
Troubleshooting guide for white smoke from the engine exhaust.
Appendix
Standard table of tightening torque
Reference table for standard tightening torque values for various engine components and bolts.
Piston
Specifications and allowable limits for piston dimensions and wear.
Connecting rod
Specifications and allowable limits for connecting rod dimensions and wear.
Oil pressure
Normal and no-load oil pressure specifications and allowable limits.
Governor Actuator Controller
Definition
Explains the function of the governor actuator in controlling engine speed and fuel flow.
Appearance and Installation
Provides an overview of the governor actuator's appearance and installation on the engine.
Operating Principles
Describes how the governor system works to maintain engine speed and output.
Product Specifications
Details general and mechanical specifications for the governor controller product.
Control Unit (1)
Explains the functions and features of the electronic control unit for engine speed.
Specifications
Lists performance, terminal sensitivity, input power, and environmental specifications for the controller.
Part Names, Operation and Settings
Details the components, operation, and settings of the digital panel system.
External Connection Terminals
Details the pin assignments and functions for external connections like power, signal, and CAN.
Function Keys
Details the functions of the various keys used for navigating menus and adjusting settings.
Detailed Settings
Describes how to configure engine models, master/slave settings, and other operational parameters.
Display Structure and Detailed Functions
Explains the controller's display structure, menus, and detailed functions.
Maintenance
General guidelines for maintaining the digital speed controller and its components.
Troubleshooting
Provides possible measures for users to resolve problems encountered while using the device.
Warranty and A/S Service
Information regarding product warranty and customer service procedures.
Appendix
Lists compatible engine models with their specifications for reference.
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