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Raven SmarTrax Installation Manual

Case ih puma 115-160 and new holland non-delta series t60x0
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Case IH Puma 115-160 and New
Holland Non-Delta Series T60X0
SmarTrax™ Installation Manual
P/N 016-5030-008 Rev B
09/15
E20126
Copyright 2012, 2015

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  • Page 1 Case IH Puma 115-160 and New Holland Non-Delta Series T60X0 SmarTrax™ Installation Manual P/N 016-5030-008 Rev B 09/15 E20126 Copyright 2012, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Connect the Valve Harness to the WAS - MFWD Models Only ........33 Connect the Valve Harness to the WAS - 2WD Models Only ..........35 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........37 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........37 System Diagrams ........................
  • Page 4 Table of Contents Chapter 6 Startup Procedures .............. 43 Verify the SmarTrax System Installation .................. 43 Calibrate the SmarTrax System ....................44 Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    FIGURE 1. Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Bleed pressure from the hydraulic system and leave the machine turned off for the duration of the installation process.

  • Page 8: Preparing For Installation

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.
  • Page 9 Software and manual updates are available on the Raven Applied Technology website. http://www.ravenhelp.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual.

  • Page 10: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 11 Introduction SmarTrax Installation Kit for 2WD (P/N 117-5032-008) TABLE 1. Picture Item Description Part Number Qty. Bolt - 1/4”-20 x 2-1/2” Hex Head 311-0049-111 Bolt - 1/4”-20 x 1” Hex Head 311-0050-005 Bolt - 5/16”-18 x 7/8” Hex Head 311-0052-104 Nut - 1/4”-20 Nylon Insert Lock...
  • Page 12 Bolt - 5/16”-18 x 7/8” Hex Head 311-0052-104 Bolt - 1/4”-20 x 2-1/2” Hex Head 311-0049-111 Bolt - 1/4”-20 x 1” Hex Head 311-0050-005 Nut - 1/4”-20 Nylon Insert Lock 312-4000-057 Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...
  • Page 13 Introduction SmarTrax Installation Kit MFWD (P/N 117-5032-009) TABLE 2. Picture Item Description Part Number Qty. Nut - 3/8”-16 Nylon Insert Lock 312-4000-061 Washer - 5/16” Lock 313-1000-019 Washer - 1/4” Flat 313-2200-011 Washer - 3/8” Flat 313-2300-013 Hydraulic Installation Kit (P/N 117-0199-116) TABLE 3.
  • Page 14 Hydraulic Hose - -6 ORFS 90 (F) to -6 214-1000-796 ORFS (F) - 16” ° Hydraulic Hose - -6 ORFS 90 (F) to -6 214-1000-889 ORFS (F) - 28” Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...
  • Page 15 Introduction Hydraulic Installation Kit (P/N 117-0199-116) TABLE 3. Picture Item Description Part Number Qty. ° Hydraulic Hose - -8 ORFS 90 (F) to -6 214-1000-890 ORFS (F) - 114” ° Hydraulic Hose - -6 JIC 90 (F) to -4 ORFS 214-1000-892 (F) - 96”...
  • Page 16 Calibration & Operation Node - SmarTrax 3D CAN Control 063-0173-228 Cable - Node Harness 115-4001-109 Assembly - Foot Switch 063-0172-470 Note: The SmarTrax installation node kit is sold separately. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 17: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 18: Install Fittings In The Smartrax Valve

    Chapter 3 Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-088) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 19: Install The Pressure Transducer On The Poc Valve

    B, B1, and B2 of the POC valve. Mount the SmarTrax Valve SmarTrax Valve Mounting Location FIGURE 3. Raise the hood. The SmarTrax valve will be mounted to the hood framework just in front of the cab. Manual No. 016-5032-008 Rev. B...
  • Page 20 Chapter 3 Valve Mounting Bracket FIGURE 4. Mount the SmarTrax valve (P/N 334-0003-088) on the valve mounting bracket (P/N 107-0171-907) using four 5/16” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). Valve Mounted on Tractor FIGURE 5.

  • Page 21: Mount The Poc Valve

    312-4000-057). POC Valve Mounting FIGURE 6. Secure the POC mounting bracket to the SmarTrax valve bracket using the front two bolts that secure the SmarTrax valve to the bracket. Note: Orient the POC bracket so the pressure transducer points to the right side of the tractor.

  • Page 22: Install The Left And Right Steering Hoses

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-796) to the fitting installed in Port A1 of the POC valve. Connect the 90° end of the hose to the fitting installed in Port A of the SmarTrax valve. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 23: Install The Pressure Hose

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-796) to the fitting installed in Port B1 of the POC valve. Connect the 90° end of the hose to the fitting installed in Port B of the SmarTrax valve. Install the Pressure Hose Note: It may be necessary to install a -6 ORFS M/F 45°...

  • Page 24: Install The Tank Hose

    FIGURE 12. Installed Tank Hose Route the straight end of the installed hose under the cab. Connect the hose to the fitting installed in Port T of the SmarTrax valve. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 25: Install The Load Sense Hose

    Hydraulic System Installation Install the Load Sense Hose Note: It may be necessary to install a -6 JIC M/F 90° elbow fitting (P/N 333-0012-042) on the SmarTrax valve in order to complete the connection. Load Sense Connections FIGURE 13. Load Sense...
  • Page 26 Load Sense Connection at the SmarTrax Valve FIGURE 15. Port LSPV Route the 90° end of the installed hose under the cab. Connect the hose to Port LSPV of the SmarTrax valve. Note: If the hose interferes with the three point hitch, use zip ties to secure the hose away from moving parts.

  • Page 27: Hydraulic System Diagram

    Hydraulic System Installation Hydraulic System Diagram Manual No. 016-5032-008 Rev. B...
  • Page 28 Chapter 3 Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 29: Wheel Angle Sensor Installation - 2Wd Models Only

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation - 2WD Models Only Assemble the Wheel Angle Sensor Wheel Angle Sensor Assembly FIGURE 1. Install the M10 ball linear sensor mount (P/N 103-0001-029) and M10 jam nut (P/N 312-1002-035) on the base-end (where the cable is connected) of the 250 mm non-contact linear wheel angle sensor (WAS) (P/N 063-0181-017).
  • Page 30 Install the provided M10 x 50 mm bolt (P/N 311-0070-042) in the center hole of the sensor mounting bracket (P/N 107-0172-030). Sensor Bracket Installed on Rod End FIGURE 4. Secure the sensor mounting bracket onto the muffler clamp using 5/16” lock nuts (P/N 312-1001-169). Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...
  • Page 31 Wheel Angle Sensor Installation - 2WD Models Only Place a 3/8” ID x 3/4” long spacer (P/N 107-0172-037) onto the M10 bolt. Sensor Bracket Installed on Base End FIGURE 5. Mount a 1-1/2” muffler clamp to the steering cylinder's base end. Note: The U-bolt should point forward.
  • Page 32 Secure the base end of the sensor to the base end of the steering cylinder using an M10 lock nut. Check for any interference between the sensor and the tractor. Note: Make sure the sensor will not overextend or over-compress. Adjust the muffler clamps as needed. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 33: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node Pull up the floor mat between the seat and the right side console. Bolts Removed FIGURE 1. Front of Machine Remove the factory-installed bolts used to secure the floor plate of the cab.
  • Page 34 FIGURE 3. Install the two large, rectangular connectors of the of the node cable (P/N 115-4001-109) into the correct ports of the SmarTrax node (P/N 063-0173-228), tightening the bolts on the harness connectors to secure the connections. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 35: Node Mounting Locations

    Cab Component Installation SmarTrax Node Mounted FIGURE 4. Front of Machine Mount the SmarTrax node to the node mounting plate using three 3/8”-16 nylon insert lock nuts (P/N 312- 4000-061). Note: Forward arrow direction is number 1 in Figure 4.

  • Page 36: Install The Foot Switch

    Connect the 12-pin connector of the valve harness (P/N 115-4001-136 or 115-4001-137) into the mating connector of the node harness (P/N 115-4001-109). Route the remainder of the harness underneath the cab and toward the SmarTrax valve. Pressure Transducer Connection FIGURE 7. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 37: Connect The Valve Harness To The Was - Mfwd Models Only

    Valve Cable Connected to SmarTrax Valve FIGURE 8. Connect the 4-pin Deutsch connector of the valve cable to the open cable port on the SmarTrax valve. Connect the Valve Harness to the WAS - MFWD Models Only Machine’s Access Panel Removed FIGURE 9.
  • Page 38 Install the remaining ends of the valve cable (P/N 115-4001-136) between the machine’s WAS connections. Route the WAS cables to a location where they will avoid damage and secure with plastic cable ties as necessary. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 39: Connect The Valve Harness To The Was - 2Wd Models Only

    Cab Component Installation Connect the Valve Harness to the WAS - 2WD Models Only 2WD Wheel Angle Sensor Cable FIGURE 12. Route the sensor cable along these hydraulic lines Route the wheel angle sensor’s (P/N 063-0181-017) cable along the steering cylinder’s hydraulic hoses and toward the right side of the tractor.
  • Page 40 Chapter 5 Valve Harness Wiring Diagram FIGURE 13. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...

  • Page 41: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.

  • Page 42: System Diagrams

    Chapter 5 System Diagrams Existing Chassis System Wiring Diagram FIGURE 14. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...
  • Page 43 Cab Component Installation Envizio Pro II with Slingshot FIGURE 15. Manual No. 016-5032-008 Rev. B...
  • Page 44 Chapter 5 Viper Pro/Envizio Pro with Slingshot FIGURE 16. Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...
  • Page 45 Cab Component Installation Cruizer II with Slingshot FIGURE 17. Manual No. 016-5032-008 Rev. B...
  • Page 46 Chapter 5 Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...
  • Page 47 Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.
  • Page 48 Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 49 Index Cab Component Installation Connecting the SmarTrax to Existing Chassis Cable 37 Connecting the Valve Harness to the WAS - 2WD Models Only 35 Connecting the Valve Harness to the WAS - MFWD Models Only 33 Installing the Chassis Cable - SmarTrax-Only...
  • Page 50 Index Case IH Puma 115-160/New Holland Non-Delta Series T60x0 SmarTrax™ Installation Manual...
  • Page 53 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 54 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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