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Raven SmarTrax Installation Manual

Ag-chem terra-gator 1803 and 1804
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AG-Chem Terra-Gator 1803
and 1804 SmarTrax™
Installation Manual
P/N 016-4001-028 Rev C
04/16
E22795
Copyright 2010, 2011, 2014, 2016

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  • Page 1 AG-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual P/N 016-4001-028 Rev C 04/16 E22795 Copyright 2010, 2011, 2014, 2016...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Weather Resistant Cruizer II .................... 10 Cruizer II ........................... 10 Chapter 3 Hydraulic System Installation..........13 Install Fittings in the SmarTrax Valve ..................14 Install the Fittings in the POC Valve ..................15 Mount the SmarTrax Valve ...................... 15 Mount the POC Valve ......................
  • Page 4 Table of Contents Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Bolt - 1/4”-20 x 2-1/2” 311-0049-111 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Bolt - 3/8”-16 UNC x 1/2” Hex 311-0054-105 Nut - 3/8”-16 312-1001-037 Nut - 1/4” Lock 312-4000-057 Washer - 5/16” Split Lock 313-1000-019 Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...
  • Page 11 Introduction SmarTrax Installation Kit (P/N 117-4001-028) TABLE 1. Picture Item Description Part Number Qty. Washer - 3/8” Split Lock 313-1000-022 Washer - 3/8” Flat 313-2300-013 Hydraulic Installation Kit (P/N 117-0199-028) TABLE 2. Picture Item Description Part Number Qty. Fitting - -8 JIC M/M/F Swivel Run Tee...

  • Page 12: Viper Pro/Envizio Pro

    214-1000-297 Hydraulic Hose - -6 JIC (F) to -8 JIC (F) - 48” 214-1000-358 In addition to the SmarTrax installation and hydraulic kits, one of the following node installation kits is required for SmarTrax operation: Viper Pro/Envizio Pro Node Installation Kit (P/N 117-0197-079) TABLE 3.

  • Page 13: Cruizer

    Qty. Manual - SmarTrax and SmartSteer Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax 3D 063-0173-031 Assembly - Enable Foot Switch 063-0172-470 Cable - Cruizer to SmarTrax Adapter 115-0171-794 Cable - Node Harness 115-4001-013 Manual No. 016-4001-028 Rev. C...

  • Page 14: Weather Resistant Cruizer Ii

    115-4001-011 Cruizer II Node Installation Kit (P/N 117-0197-100) TABLE 6. Picture Item Description Part Number Qty. Manual - SmarTrax and SmartSteer Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax 3D 063-0173-031 Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...
  • Page 15 Introduction Node Installation Kit (P/N 117-0197-100) TABLE 6. Picture Item Description Part Number Qty. Assembly - Enable Foot Switch 063-0172-470 Cable - CAN Tee Adapter 115-0171-326 Cable - Cruizer Interface 115-0171-794 Cable - Cruizer II CAN Adapter 115-0171-886 Cable - 10’ RS 232 Extension 115-0171-891 Cable - Node Harness 115-4001-011...
  • Page 16 Chapter 2 Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...

  • Page 17: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 18: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 063-0131-130) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 19: Install The Fittings In The Poc Valve

    Install -8 JIC (M) to -8 SAE O-ring (M) straight adapter fittings in the open ports. Mount the SmarTrax Valve SmarTrax Valve Mounting Location FIGURE 3. Identify the SmarTrax valve (P/N 063-0131-130) mounting location on the left side of the machine, next to the storage compartment. Manual No. 016-4001-028 Rev. C...

  • Page 20: Mount The Poc Valve

    (P/N 107-0171-578). Secure the SmarTrax valve (P/N 063-0131-130) to the mounting bracket using two 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and two 5/16” split lock washers (P/N 313-1000-019) in the two holes nearest to the rail.

  • Page 21: Install The Pressure And Tank Hoses

    Install one end of the supplied hydraulic hose (P/N 214-1000-297) to the open pressure port of the steering pump. Connect the other end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve. Note: It may be necessary to install a -8 JIC M/F 90°...

  • Page 22: Install The Left And Right Steering Hoses

    Install the -8 JIC end of the supplied hydraulic hose (P/N 214-1000-358) to the 90° end of the installed tee fitting. Connect the -6 JIC end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve. Note: It may be necessary to install a -6 JIC M/F 90°...
  • Page 23 Install one end of the supplied hydraulic hose (P/N 214-1000-127) on the fitting installed in Port A2 of the POC valve. Connect the other end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve (P/N 063-0131-130).

  • Page 24: Hydraulic System Diagram

    Chapter 3 Hydraulic System Diagram Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...

  • Page 25: Cab Component Installation

    SmarTrax Node Installed FIGURE 1. Select the preferred SmarTrax node (P/N 063-0173-031) mounting location in the cab. Refer to the Node Mounting Locations section on page 22 for node mounting requirements. Using the holes in the node as a template, mark and pre-drill mounting holes.

  • Page 26: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 27: Install The Node Harness

    Connect the DGPS OUT connector to the GPS IN TO CRUIZER connector on the Cruizer to SmarTrax adapter cable. Note: The SMARTRAX UPDATE connection on the node harness cable is not used in the SmarTrax installation. Manual No. 016-4001-028 Rev. C...

  • Page 28: Install The Valve Harness

    Chapter 4 Connect the remaining serial connector of the Cruizer to SmarTrax adapter cable to the left port on the back of the Cruizer console (below the part number sticker). Connect the power leads on the node harness to the machine’s power source. Electrical hookup is recommended as illustrated in the CAN Node Wiring Diagram on page 27.
  • Page 29 FIGURE 7. LEFT Connection RIGHT Connection Connect the LEFT connector to the bottom coil of the stack on the SmarTrax valve. Connect the RIGHT connector to the top coil of the stack on the SmarTrax valve. Manual No. 016-4001-028 Rev. C...
  • Page 30 Chapter 4 Valve Harness Wiring Diagram FIGURE 8. Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...

  • Page 31: System Diagrams

    Cab Component Installation System Diagrams Manual No. 016-4001-028 Rev. C...
  • Page 32 Chapter 4 Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...
  • Page 33 Cab Component Installation Manual No. 016-4001-028 Rev. C...
  • Page 34 Chapter 4 Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...

  • Page 35: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 36: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 37 Hydraulic System Installation Hydraulic System Diagram 20 Installing Fittings in the POC Valve 15 Installing Fittings in the SmarTrax Valve 14 Installing the Left and Right Steering Hoses 18 Installing the Pressure and Tank Hoses 17 Mounting the POC Valve 16...
  • Page 38 Index Ag-Chem Terra-Gator 1803 and 1804 SmarTrax™ Installation Manual...
  • Page 39 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 40 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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