Related Manuals for Renishaw RESOLUTE FS with BiSS Series
Summary of Contents for Renishaw RESOLUTE FS with BiSS Series
- Page 1 M-9755-9109-01-A RESOLUTE FS with BiSS Safety encoder system installation ® ™ guide and safety manual...
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Page 2: Table Of Contents
Contents Product compliance Definitions Functional Safety data declaration Safety function Certification Storage and handling Rotary scales Rotary RESOLUTE readhead installation drawing Rotary RESOLUTE side exit readhead installation drawing Operating specifications - RESA and REXA rings RESA ring installation drawing (‘A’ section) RESA ring installation drawing (‘B’... -
Page 3: Product Compliance
Bags High Density Polyethylene Bag HDPE Recyclable The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the user’s authority to operate the equipment. Metallised Polyethylene Recyclable This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. -
Page 4: Definitions
Definitions Functional Safety data declaration WARNING A hazard with a medium risk of injury if not avoided Product identification RESOLUTE FS (Functional Safety) with BiSS Safety ESD handling The ESD Susceptibility Symbol consists of a triangle, a reaching hand, and a slash through the reaching hand. -
Page 5: Safety Function
Renishaw's ‘Commissioning test’, on page Environment: Ground mobile In the event of failure the affected parts should be returned to Renishaw for further analysis. Using damaged parts invalidates the Functional Safety certification. Temperature: 85 °C... -
Page 6: Certification
Serial number 2HPJ17 self-certification of functional safety activities up to SIL3/PLd: The products comply with EU directives Renishaw plc declares that the products listed by this installation guide meet the requirements of: 2014/30/EU Electromagnetic compatibility (EMC) BS EN IEC 61508-1:2010, BS EN IEC 61508-2:2010 and BS EN IEC 61508-3:2010... -
Page 7: Storage And Handling
Storage and handling RESOLUTE RESA and REXA are non-contact optical encoders that provide good immunity against contaminants such as dust, fingerprints and light oils. However, in harsh environments such as machine tool applications, protection should be provided to prevent ingress of coolant or oil. Ring scale System Ring/scale only... -
Page 8: Rotary Resolute Readhead Installation Drawing
Rotary RESOLUTE readhead installation drawing (shown on RESA ring Dimensions and tolerances in mm (Yaw tol. ±0.5°) 0.31 Set-up LED > 6.5 min 16.5 R> 20 Dynamic bend radius R> 10 Static bend radius 2 mounting holes M3 through, 10 typ* counterbored each side, 3 deep ‡... -
Page 9: Rotary Resolute Side Exit Readhead Installation Drawing
Rotary RESOLUTE side exit readhead installation drawing (shown on REXA ring) Dimensions and tolerances in mm (Yaw tol. ±0.5°) 0.31 Set-up LED 10 ±0.1 R> 20 Dynamic bend radius 6.5 min R> 10 Static bend radius Ø4.7 ± 0.2 2 mounting holes M3 × 9 deep counterbored 3 deep ‡... -
Page 10: Operating Specifications - Resa And Rexa Rings
Operating specifications - RESA and REXA rings RESA taper mount RESA ‘A’ section interference fit RESA ‘B’ section interference fit REXA flange mounted Ring diameter Max permissible Ring diameter Max permissible Ring diameter Max permissible Ring diameter Max permissible (mm) speed (rpm) (mm) speed (rpm) -
Page 11: Resa Ring Installation Drawing ('A' Section)
30° 52.10 30.00 the mounting hole to the left of the 57.35 37.04 ‘Renishaw’ logo. 30° N holes equally spaced on PCD ØDH M3 × 0.5 through 57.25 37.00 counterbore Ø3.5 × 4 deep 75.40 55.04... -
Page 12: Resa Ring Installation Drawing ('B' Section)
NOTE: The scale zero position is M3 × 0.5 through radially aligned with the centre of 52.20 32.04 30° the mounting hole to the left of 52.10 32.00 the ‘Renishaw’ logo. 75.40 55.04 30° 75.30 55.00 100.30 80.04 30° 100.20 80.00... -
Page 13: Resa Ring Installation
RESA ring installation Taper mount method Step 1 Mounting shaft specifications Mounting options Taper mount Interference fit Recommended taper roundness Diameter Roundness value ‘A’ section 15° ±0.2° (mm) (mm TIR) 7 min < 52 0.025 150 to 255 0.050 ≥ 300 0.075 Allow 2 mm for 417 mm, 489 mm and 550 mm rings only. - Page 14 Step 2 Adjust the screws to reduce the range of radial displacement. When adjusting, identify the screw Remove the protective film from the surface of the RESA. location with the lowest radial displacement and tighten that screw, aiming for the average of the ...
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Page 15: Interference Fit Method
Excessive tightening of screws can have a small effect on accuracy. Recommended screw type is M3 × 0.5 and must comply 235.060 Please contact your local Renishaw representative for more details. with: ISO 4762/DIN 912 grade 10.9 minimum/ANSI B18.3.1M 235.031 280.066 280.034... -
Page 16: Rexa Ring Installation Drawing
180.5 206.1 - 206.5 160.5 30° centre of the mounting hole to the left of the 140.5 180.5 208.4 - 208.8 160.5 30° ‘Renishaw’ logo. θ 160.5 200.5 229.0 - 229.4 180.5 30° 180.5 220.5 254.4 - 254.8 200.5 30°... -
Page 17: Rexa Ring Installation
REXA ring installation Mounting method REXA should be flange mounted onto a flat surface, this Step 2 Remove the protective film from the surface of the REXA. eliminates all installation errors except eccentricity, which Clean the mounting face on the lower side of the REXA. can be compensated using twin readheads. - Page 18 Step 3 ‘Slot’ fiducial Adjust ring position until the DTI (Dial Test Indicator) reading at these points agrees to 10 µm. ‘Slot’ fiducial Step 4 Now adjust the ring position until the DTI (Dial Test Indicator) reading at these points agrees to 10 µm. ‘Dimple’...
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Page 19: Linear Resolute Readhead Installation Drawing With Rsla/Rela Scale
Linear RESOLUTE readhead installation drawing with RSLA/RELA scale ‡ Dimensions and tolerances in mm (Yaw tol. ±0.5°) Set-up LED 14.9 ±0.2 0.31 6.5 min 16.5 2 mounting holes M3 through, R> 20 Dynamic bend radius counterbored each side, 3 deep † R> 10 Static bend radius 10 typ* (Roll tol. -
Page 20: Linear Resolute Side Exit Readhead Installation Drawing With Rsla/Rela Scale
Linear RESOLUTE side exit readhead installation drawing with RSLA/RELA scale ‡ Dimensions and tolerances in mm (Yaw tol. ±0.5°) 6.5 ±0.5 0.31 14.9 ±0.2 Set-up LED R> 20 Dynamic bend radius R> 10 Static bend radius 6.5 min 2 mounting holes M3 x 8.5 deep †... -
Page 21: Rsla/Rela Scale Installation Drawing
RSLA/RELA scale installation drawing * (Adhesive mounted RELA shown) Dimensions and tolerances in mm Datum edge 0.05/50 F = axis of motion Alignment dowels, maximum spacing 350 † Increasing count direction NOTE: Head can be mounted in either orientation. Encoder count direction is dependent only on scale orientation. Measuring length, ML = (L-10) Optical centreline Adhesive datum clamp... -
Page 22: Rsla/Rela Scale Installation
Press down with firm finger pressure. Mounting ledge After 24 hours when epoxy is cured, clean scale using Renishaw scale wipes (A-9523-4040) or a clean, dry, lint-free cloth. RESOLUTE FS with BiSS Safety encoder system installation guide and safety manual Original instructions ®... -
Page 23: Linear Resolute Readhead Installation Drawing With Rtla30-S Scale
Linear RESOLUTE readhead installation drawing with RTLA30-S scale Dimensions and tolerances in mm (Yaw tol. ±0.5°) 0.31 Set-up LED 6.5 min R> 20 Dynamic bend radius 16.5 R> 10 Static bend radius 2 mounting holes M3 through, 10 typ * ‡ counterbored each side, 3 deep 6 typ* (Roll tol. -
Page 24: Rtla30-S Scale Installation Drawing
RTLA30-S scale installation drawing (with adhesive datum clamp) Dimensions and tolerances in mm Overall length (L + 37) START FINISH Scale length (L) Measuring length ML = (L-17) 0.2/100 F = axis of motion 16.5 8.25 End cover Datum clamp (Pair A-9585-0035) (A-9585-0028) Readhead optical detector position at extent of travel... -
Page 25: Rtla30-S Scale Application
Apply firm finger pressure via a clean lint-free cloth along the length of the scale after application to ensure complete adhesion. Clean scale using Renishaw scale cleaning wipes (A-9523-4040) or a clean, dry, lint-free cloth. Ensure the adhesive wicks along Fit end covers. -
Page 26: Linear Resolute Readhead Installation Drawing With Rtla30 Scale And Fastrack Carrier
Linear RESOLUTE readhead installation drawing with RTLA30 scale and FASTRACK carrier Dimensions and tolerances in mm (Yaw tol. ±0.5°) 18 ±0.1 Set-up LED 0.31 Orientation of scale determines count direction Moving head increases count direction Detail A Moving head FASTRACK increases thickness count direction... -
Page 27: Rtla30 Scale And Fastrack Carrier Installation Drawing
RTLA30 scale and FASTRACK carrier installation drawing (with adhesive datum clamp) Dimensions and tolerances in mm Overall length (L + 12) ‡ 1 min (gap) Scale length (L) Measuring length ML = (L − 10) FASTRACK length (L − 28) * 2 min - 10 max (gap) 0.75 ±1 0.1 / 100... -
Page 28: Rtla30 Scale And Fastrack Carrier Installation
RTLA30 scale and FASTRACK carrier installation During handling or installation of FASTRACK suitable gloves should be worn to protect against injury from sharp edges. Thoroughly clean and degrease If required cut FASTRACK and scale to length Guillotine press block the substrate and allow to dry. (separately) using guillotine (A-9589-0071) after referring to installation drawing. - Page 29 Scale can be installed manually by either pulling or pushing it through the FASTRACK carrier. NOTE: Mechanical datum clamp also available. Please contact your local Renishaw representative Alternatively use the optional for more details. scale installation tool...
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Page 30: Resolute Readhead Mounting And Alignment
Rideheight NOTE: The scale zero position is radially 0.8 ±0.15 mm aligned with the centre of the mounting hole to the left of the ‘Renishaw’ logo. (RELA shown) (REXA shown) RESOLUTE FS with BiSS Safety encoder system installation guide and safety manual Original instructions ®... -
Page 31: Linear Scale Technical Specifications
NOTE: If there is more than ±1 mm of thermal Maximum scale length (L) with 28 bit position word 13.421 m expansion mismatch in a system please contact Renishaw for further assistance Mounting Self-adhesive backing tape RESOLUTE FS with BiSS... -
Page 32: Ring Technical Specifications
Ring technical specifications RESA 30 μm Pitch 303/304 stainless steel Material Coefficient of thermal expansion (CTE) 15.5 ± 0.5 μm/m/°C (at 20 °C) 15.5 ± 0.5 μm/m/°C Mounting shaft coefficient of thermal expansion (at 20 °C) 20 ±5 °C Installation temperature 0 to 80 °C Operating temperature Mechanical safe position... -
Page 33: Electrical Connections
Electrical connections Grounding and shielding Customer electronics Readhead Connector Extension cable Serial communication signals Shield IMPORTANT: The shield should be connected to the machine earth (Field ground). IMPORTANT: If the connector is modified or replaced, the customer must ensure both 0 V cores (White and Green) are connected to 0 V. RESOLUTE FS with BiSS Safety encoder system installation guide and safety manual Original instructions... -
Page 34: Resolute Fs With Biss Safety Serial Communications
Power supply 5 V ±10% 1.25 W maximum (250 mA @ 5 V) NOTE: Current consumption figures refer to terminated RESOLUTE systems. Renishaw encoder systems must be powered from a Function Signal Wire colour 5 V dc supply complying with the requirements for PELV of standard 9-way D-type IEC 60950-1. - Page 35 Renishaw reserves the right to change specifications without notice. RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of Renishaw plc in the United Kingdom and other countries. apply innovation and names and designations of other Renishaw products and technologies are trade marks of Renishaw plc or its subsidiaries.