General Information - Zepro ZHD 1500 Service Instruction

General Information

Please read all instructions before you start.
Which grease can I use?
Zepro recommend an acid-free lithium-complex grease with a high quality paraffin base oil
as ground. The grease must meet ASTM D 4950, SAE J310 and NLGI (grade 2) GC-LB
specification as well be classed EP (extreme pressure).
Graphite grease should not be used.
How often should I lubricate?
Depending on lift model, bearings and axles there is different lubrication intervals. See the
table below for Zepro's recommendations.
Minimum lubrication / year
Z/ZL/ZN 1500/2000/2500 ZDK 250
ZHDN 2500
ZHD 1500/2000/2500
ZHD 3000
SZF
ZKZ
ZHZ (helt smörjningsfri)
Övriga modeller
* Includes bearing which is lubrication free. See installation instructions for details.
Generally: More lubrication intervals may be required if you are running in a hostile
environment, or washing the lift often.
Contact Zepro for advice..
What should I consider?
Before lubricating should the lift be cleaned,
especially lubrication points and nipples
should be thoroughly cleaned.
Lubrication should be performed so that a
collar with grease is visible on both sides of
the bearings to protect against the ingress of
water, salt, sand and dirt.
(See image to the right.)
Things to check?
When lubricating, the grease nipples should be checked to ensure they are function
correctly and are not damaged, defective nipples should be replaced. If you can not get
grease even though the new nipple is assembled, the pivot bolt should be disassembled.
Bearings, pivot bolts and lube channels be cleaned, re-grease and assembled back, and
then lubricate in the usual way. If necessary, replace pivot bolt and / or bearings.
Lubrication
1 shift
4
4
4
4*
8*
8*
*
4
1
2 shifts 3 shifts
4
4
4
4*
16* 24*
16* 24*
*
8 12
IE-0101
4
4
4
4*
*