Table Of Contents - gefran ADP200 Quick Start Up Manual, Specification And Installation

Vector inverter for hybrid injection molding machines
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Information about this manual ....................................................................................................... 2
1 - Safety Precautions ..................................................................................................................... 5
1.1 Symbols used in the manual ............................................................................................................................................... 5
1.2 Safety precaution ................................................................................................................................................................. 5
1.3 General warnings ................................................................................................................................................................ 6
2 - Introduction to the product ........................................................................................................ 7
2.1 Dedicated features .............................................................................................................................................................. 7
2.2 Application features ............................................................................................................................................................. 8
2.3 Identification of components ................................................................................................................................................ 9
2.4 Product identification ......................................................................................................................................................... 10
3 - Transport and storage .............................................................................................................. 11
3.1 General .............................................................................................................................................................................. 11
3.2 Permissible Environmental Conditions .............................................................................................................................. 11
4 - Specification ............................................................................................................................. 12
4.1 Environmental Conditions .................................................................................................................................................. 12
4.2 Standards .......................................................................................................................................................................... 12
4.3 Precision ............................................................................................................................................................................ 12
4.3.1 Speed control .....................................................................................................................................................................................12
4.3.2 Speed control limits ............................................................................................................................................................................12
4.3.3 Torque control .....................................................................................................................................................................................12
4.3.4 Current rating .....................................................................................................................................................................................12
4.4 Input electrical data .......................................................................................................................................................... 13
4.5 Output electrical data ........................................................................................................................................................ 13
4.5.1 Derating values in overload condition ................................................................................................................................................14
4.5.2 Derating values for switching frequency.............................................................................................................................................14
4.5.3 Kalt: Ambient temperature reduction factor ........................................................................................................................................15
4.6 Voltage level of the inverter for safe operations ..................................................................................................................... 15
4.8 Cooling .............................................................................................................................................................................. 15
4.9 Weights and dimensions.................................................................................................................................................... 16
5- Options ....................................................................................................................................... 19
5.1 Optional external fuses ..................................................................................................................................................... 19
5.1.1 Network side fuses (F1) .....................................................................................................................................................................19
5.2 Input chokes ...................................................................................................................................................................... 20
5.2.1 AC input chokes .................................................................................................................................................................................20
5.2.2 DC input chokes .................................................................................................................................................................................21
5.3 AC output chokes .............................................................................................................................................................. 21
5.4 External braking resistors (optional) .................................................................................................................................. 22
5.5 EMC Filter .......................................................................................................................................................................... 23
6 - Mechanical installation ............................................................................................................ 24
6.1 Maximum inclination and assembly clearances ................................................................................................................ 24
6.2 Fastening positions ........................................................................................................................................................... 25
7 - Wiring Procedure ...................................................................................................................... 26
7.1 Power section .................................................................................................................................................................... 28
7.1.1 Cable cross-sections ..........................................................................................................................................................................28
7.1.2 Connection of shielding (recommended)............................................................................................................................................29
7.1.3 EMC guide line ...................................................................................................................................................................................30
7.1.4 Block diagram of power section .........................................................................................................................................................31
7.1.5 Internal EMC filter (standard) .............................................................................................................................................................31
7.1.6 Power line connection ........................................................................................................................................................................32
7.1.7 Connection of AC and DC chokes ......................................................................................................................................................33
7.1.8 Motor connection ................................................................................................................................................................................34
7.1.9 Connection of braking resistor (optional)............................................................................................................................................34
7.2 Regulation section ............................................................................................................................................................. 35
7.2.1 Cable cross-sections ..........................................................................................................................................................................35
7.2.2 Connection of I/O card .......................................................................................................................................................................35
7.2.3 Feedback Connection ........................................................................................................................................................................36
7.3 Connection diagrams ......................................................................................................................................................... 38
7.3.1 Regulation potentials, digital I/O.........................................................................................................................................................38
7.1.7.1 Connection of AC choke ............................................................................................................................................................................................33
7.1.7.2 Connection of DC choke ............................................................................................................................................................................................33
7.2.2.1 Terminal strip and connection standard ADP200 models ..........................................................................................................................................35
7.2.2.2 Terminal strip and connection ADP200-...-24 models ................................................................................................................................................36
7.2.2.3 Terminal strip and connection ADP200-...-I01 models ...............................................................................................................................................36
7.2.2.4 Terminal strip and connection ADP200-...-24-I01 models .........................................................................................................................................36
ADP200 • Quick installation guide - Specifications and connection
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