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Information. * The products explained in this manual are subject to changes, both technically and user level. Their description cannot in anyway be considered contractual. The present technical documentation is written for all VarioCooking Center ® MULTIFICIENCY et VarioCooking Center WHITEFICIENCY ®...
Contents I.04 Contents Important Information I.03 Contents I.04 Introduction II.01 General instructions II.02 User mode Module III.01 General Description III.02 Menu description III.04 Preconditions and warnings III.09 Service Mode Module IV.01 Service Mode IV.03 Description of the Service Mode IV.06 Communication Module V.01 V.03...
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Contents I.05 Contents VCC 211/311, all indexes X.24 VCC 211/311, index I X.30 Pan valve motorisation, all models X.38 Pressure Module XI.01 Pressure circuit: Safety warning XI.03 Pressure circuit models 112+ XI.04 Pressure circuit models 211+ / 311+ XI.06 Pressure Cooking XI.08 Description of the 3 stages of the process XI.10...
Introduction Chapter Page General instructions II.02 Instructions and symbols II.02 Guarantee and disclaimer, Product information II.03 Title block - Technical Support - Abbreviations II.04...
User mode Module Chapter Page General Description III.02 Control panel III.02 General information III.03 Menu description III.04 My VCC menu III.04 Help menu III.08 Preconditions and warnings III.09...
General Description III.02 Control panel User mode Module A. On/off button B. 8-inch TFT touchscreen C. Dial and function selector Line Appliances Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
Menu description III.04 My VCC menu User mode Module Function Function Display functions defined als favorite Favorite This key located next to each function allows marking it as favorite Setting the current date and time Parameters Setting the user language Adjusting the brightness of the screen Setting the time format.
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Deleting all customized pictures Appliance IP address Default gateway. Leave empty if not defined Network Configuration Subnet Mask Enables or disables DHCP Displays Mac address of the VarioCooking Center ® Exporting all basic settings Line Appliances Serial number (starting from) Revision VCCM 01-01-01 v03 •...
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Menu description III.06 My VCC menu User mode Module Touche Fonction Touche Fonction Importing all basic settings System Administration (Continued) Software update. The software version on the USB stick is displayed. (USB key must be connected to the appliance) Adjust the delay before diming of the display My Energy Adjust standby time after preheating Programming a delayed start...
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Menu description III.07 My VCC menu User mode Module Touche Fonction Touche Fonction Accès aux informations descriptives de l’appa- Service reil. Paramètrage du numéro de téléphone pour la Hotline chef Paramètrage du numéro de téléphone du service technique Choix du mode de l’appareil. 4 modes possibles, voir chapitre «Description du mode service»...
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Menu description III.08 User mode Module Help menu Help menu In order for you to effectively operate your appliance with ease, context-sensitive help is available. It is available both for the user (user mode) and for the technician (service mode). To access this function press the button to start the help menu when you need it.
To access the selected cooking mode Only VarioCooking Center 112T. the pan drain valve must be closed. Appears if the drain valve is opened while oil is supposed to be in the pan. A warning beep will also sound.
Service Mode Module Chapter Page Service Mode IV.03 Description and access IV.03 Plan of the mode IV.04 Description of the Service Mode IV.06 Diagnosis, probes IV.06 Diagnosis, sensors IV.08 Diagnosis, pressure IV.10 Diagnosis, real-time measurements, operating time IV.12 Diagnosis, statistics service messages IV.13 Diagnosis, service message history IV.14...
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Service Mode IV.03 Service Mode Module Description and access Presentation of the mode User mode Service mode is restricted to technicians It is a tool for: ●Diagnosis ●Basic settings ●Running time analysis ●Components test Service mode ●Allocation ●Calibration ●Configuration ●Setting of the operating mode If access is limited to diagnosis it means that a cooking mode is in progress.
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Service Mode IV.04 Plan of the mode Service Mode Module Button Function Button Function Access to the real-time Real-time Diagnosis measurement sub-menu measurements Measurements of temperature Probes sensors State of sensors and actuators Sensors (limit switches, potentiometers, solenoid valves) All measures necessary to trou- Pressure bleshoot the pressure mode Access to the component oper-...
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Service mode IV.05 Plan of the mode Service Mode Module Button Function Button Function Basic unit settings Telephone ● Customer service telephone Basic settings number ● Chef's telephone number 1st start-up ● Initialisation of the altitude configuration setting ● Initialisation of the guarantee form Parameters ●...
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Description of the Service Mode IV.06 Diagnosis, probes Service Mode Module Probes on the left side Probes on the right Probe Probe Unit Unit Pan temperature Pan temperature 112, 112T Temperature R1 Temperature R4 211, 311 Temperature R2 Temperature R5 211, 311 Temperature R3 Temperature R6...
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Description of the Service Mode IV.07 Diagnosis, probes Service Mode Module Columns displayed Column Explanation Details Temperature in real time. Is displayed ● Displays Err. if the thermocouple is faulty or un- Temp. in red if the value exceeds the plugged.
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Description of the Service Mode IV.08 Service Mode Module Diagnosis, sensors Contacts on the left side Contacts right side Probe Probe Unit Unit Limit switch S10, cover 112, 112T; 112L Limit switch S12, cover 112, 112T, 112L Cover up Cover up Limit switch S11, cover 112P Limit switch S13, cover...
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Description of the Service Mode IV.09 Service Mode Module Diagnosis, sensors Left hydraulic system Probe Unit Solenoid valve Y1 VarioDose Cold water Solenoid valve Y6 All (hot water option) Solenoid valve Y7 All (hot water Hot water option) Columns displayed Name Explanation Details...
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Description of the Service Mode IV.10 Service Mode Module Diagnosis, pressure Pressure left, P1 Pressure on the right, P2 Column Column Unit Unit Pressure sensor P1 112P, 211P, Pressure sensor P2 112P Code Code 311P Absolute Absolute pressure 112P Absolute pressure 112P, 211P, Absolute value (hectopascals)
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Description of the Service Mode IV.11 Service Mode Module Diagnosis, pressure Statuses on the left side Statuses right side Unit Unit Status of limit switch 112P, 211P, Status of limit switch 112P Unlocked Unlocked 311P Status of limit switch 112P > S7 Status of limit switch 112P Locked...
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Description of the Service Mode IV.12 Service Mode Module Diagnosis, real-time measurements, operating time Operating time This part of the diagnostic mode gives the Components operating times of the various components. For more information about the components refer to the control chapter or the chapter dealing with Solenoid valves the corresponding module.
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Description of the Service Mode IV.13 Diagnosis, statistics service messages Service Mode Module Description All service messages shown on the unit. Messages cannot be erased, they accompany the unit for life. The history is only lost if the Main Board A2 and the SD card are swapped out at the same time. Columns displayed Name Explanation...
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Description of the Service Mode IV.14 Diagnosis, service message history Service Mode Module Description Display in sequential order of the last 15 service messages that have occurred on the unit. Messages cannot be deleted. The history is only lost if the Main Board A2 and the SD card are swapped out at the same time.
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Description of the Service Mode IV.15 Service Mode Module Function test Description Attention! The security features are disabled! Improper use of the unit can cause damage or injury. The module is divided into 3 groups: ●Heating ●Movement ●Solenoid valve 112 / 112T: the function test is only active for the side of the unit selected in user mode.
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Description of the Service Mode IV.16 Service Mode Module Allocation Allocation: Description Fig. 1, The allocation of the heating zones in the pan to the corresponding thermocouple. You will find a detailed description of this function in the chapter Heating > Allocation. The process is automated and must not be interrupted.
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Description of the Service Mode IV.17 Calibration Service Mode Module Calibration: Description Fig. 2 Calibration of all the thermocouples by comparison of the temperatures measured with the theoretical boiling temperatures. You will find a detailed description of this function in the chapter Heating > Calibration. The process is automated and must not be interrupted.
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Description of the Service Mode IV.18 Configuration Service Mode Module Description Attention! This function must only be used with the agreement of the manufacturer or his legal representative. The configuration tool, as the name suggests, is for reconfiguring the unit. This may be required following: ●The simultaneous exchange of the SD card and the A2 Main Board. ●The addition of options like a ceramic hob, energy enhancer, frying mode, etc.
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Description of the Service Mode IV.19 Configuration Service Mode Module Procedure (continued) C. The unit displays the summary screen. Check the key you entered, correct it if necessary. (Fig. 3) D. Confirm by pressing the validation button. (Fig. 3) E. Restart the unit. (Fig. 4) Allocation and calibration are not necessary after adding an option (hob, fryer or energy optimiser)
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Description of the Service Mode IV.20 Service Mode Module Operating mode Description It is possible to activate different operating modes. These special modes are particularly useful for using the unit at a show or in a showroom. The different modes are: Show mode is disabled.
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IV.21 Service Mode Module Line Units Serial number (starting from) Revision VCCM ExxXH1009xxxxxxx 01-00-08 v03 • July-2016 • Hen VCCWE...
Communication Module Chapter Page V.03 General information V.03 HACCP data: Download V.04 Service data: Download V.05 Service data: Description V.06 Updating the USB stick: VCC-Loader V.13 Updating the unit software, alternative 1 V.14 Updating the unit software, alternative 2 V.15 Ethernet V.16 General network information...
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V.02 Communication Module v03 • July-2016 • Hen...
V.03 General information Communication Module General information All our units have a USB 2.0 port. Compatibility Not all USB sticks are compatible. To update the software we strongly recommend you to use original USB sticks. The sticks must be formatted to FAT32 and have a capacity of at least 1 GB.
V.04 HACCP data: Download Communication Module Downloading HACCP data: A. Connect the USB stick to the unit. B. Go to the communication menu then USB. C. Press the HACCP button. D. Select the beginning and end dates for the data to be downloaded. You can take at most 10 days' data guaranteed.
V.05 Service data: Download Communication Module Download service data Downloading several days' data can generate files of a large size, also: ● Make sure you have enough space on the USB stick. (1 Gb minimum) ● Limit the download to the period you are interested in! Only take several days if you need to.
V.06 Service data: Description Communication Module Description of the download A. On the USB stick a "log" folder is created. B. The "log" folder contains the subfolders: "load, minidump, mmi, service, watchdog". ●The "load" subfolder contains the unit's operating data. ●The "service" subfolder contains the unit's tech- nical data.
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V.07 Service data: Description Communication Module Description of the content of the service file The file is divided into several sections whose name always appears in the first column. "Common" section. This contains the common information. Note Field name Translation Download Date / Time Date and time of download The unit's serial number. Saved to the SD card Current software version on the unit OEM logo / OEM colour / Oem Copy- Information on international software...
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V.08 Service data: Description Communication Module Description of the content of the service file «Setting» Section It contains the advanced settings information of the device. Note Field name Translation Altitude Apliance instalation Altitude 300m steps First start date / time Apliance first start-up date and time Altitude set date / time Altitudee setup date and time...
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V.09 Service data: Description Communication Module Description of the content of the service file Diagnostic section, "Diag 2" This contains information from the service pack about real-time sensor measurements. For more information on the sensors see the "components" chapter. Note Field name Translation Sensor / Actor...
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V.10 Service data: Description Communication Module Description of the content of the service file Statistics section, STAT1 This contains statistical information. Note Field name Translation Label Field name Internal use Actual count Number of cycles since the last reset Total count Total amount of cycles First occurence date / time Date and time of the first occurrence...
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V.11 Service data: Description Communication Module Note Field name Translation Min. occurence date / time Lowest relative pressure record date & time Max. Highest relative pressure recorded before lid opening Max. occurence date / time Highest relative pressure record date &...
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V.12 Communication Module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
V.13 Updating the USB stick: VCC-Loader Communication Module Content of the USB stick The USB stick includes update files for our units and the following information. See figure D. Softwareversion.txt: Text file indicating the software version contained on the stick. Versionsinfo.txt: Text file indicating the version of the user help file on the stick. VCC-01-xx-yy.version.img: This file is not readable. Its name only indicates the software version on the USB stick.
V.14 Updating the unit software, alternative 1 Communication Module Alternative description 1 A. Unit on, connect the USB stick to the unit. B. Go to the communication menu, then USB. C. Start update pressing the "Update" button. Update is automatic - the process may in the worst case take up to 15 minutes.
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V.15 Updating the unit software, alternative 2 Communication Module Alternative description 2 A. Unit on, connect the USB stick to the unit. B. Turn the unit off (1) and back on (2). Update is automatic, the process can take up to 15 minutes.
Network connection The unit connects to the local computer network with a standard Ethernet cable fitted with an RJ-45 connector. Once connected you need to give the VarioCooking Center® an IP address. Note that you must be given this type of information by the network administrator. IP address An IP address is an address generally expressed in the form of 4 numbers separated by dots. There are in fact two parts to an IP address: The numbers on the left which refers to the network.
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In some cases you will not need to set this address, for example when you connect a VarioCooking Center ® directly to a computer. In this case leave the VarioCooking Center®'s gateway setting empty. This information will also be given to you by the network administrator.
Ethernet V.18 Connections Communication Module A. The RJ45 network connector is located Main Board units, regardless of the model, are fitted. The Ethernet option (Connection Kit) differs depending on the model: RJ45 B. For model 112 no specific location is planned. Therefore the Ethernet cable must be routed with the control cable.
Ethernet port V.19 Communication Module Parameters Procedure You must first connect the unit to the local area network. See paragraph "connections". A. Go to the communication menu. B. In the communication menu select the IP address settings menu. C. Set in turn the IP address, the subnet mask and the gateway address. The IP address settings will be given to you by your local network administrator.
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SD card VI.13 Control Module Description This card is fitted in the holder provided (X60) in the Main Board A2. It contains vital information for the proper func- tioning of the unit, either: ●The types of units ●The serial number The list of options: ●Ceramic hob ●Pressure ●Fryer ●Energy optimization connection capability ●Hot water Attention, each SD card belongs to its unit, do not exchange the cards between units.
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SD card VI.14 SD card or Main Board A2 exchange procedure Control Module Exchange of the Main Board A2 (new), Exchange of the SD card (new), Main SD card remains (already used). Board A2 remains (already used). A. Put the SD card into the new main board A2. A.
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SD card VI.15 SD card or Main Board A2 exchange procedure Control Module Exchange of the Main Board A2 and the Exchange of the Main Board A2 SD card. Both have already been used. card and the SD card. Both are new. A.
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Boards VI.16 Main Board A2 and I/O A4 Control Module A2 board, explanation of the statuses of the different LEDs Fig. A ●LED 1 (green) Indicates power is present. ●LED 2 (green) Indicates 18 VAC is present ●LED 3 (green) Indicates processor power is present.
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VI.17 Control Module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
Power supply module Chapter Page Safety chain VII.02 Components up to 2013/04 VII.02 Unit 112 up to 2013/04 VII.04 Units 211, 311 up to 2013/04 VII.05 Components from 2013/05 VII.06 Unit 112 from 2013/05 VII.08 Unit 112T from 2013/12 VII.09 Unit 112L from 2015/09 VII.10 Units 211, 311 from 2013/05...
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Safety chain VII.03 Components up to 2013/04 Power supply module Description of the components F1 / F2: 6,3A time delay fuses K1: Main switch F6: Safety thermostat for overheating oil, manual reset F8: Differential switch 30 mA F7 / F11: High-pressure switch 200 mbar, with automatic reset MMi board: Power button Line Units...
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Safety chain VII.04 Power supply module Unit 112 up to 2013/04 Line Units Serial number (starting from) Revision VCCM 112, 112P E11xH1009xxxxxxx v03 • July-2016 • Hen VCCWE...
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Safety chain VII.05 Power supply module Units 211, 311 up to 2013/04 Line Units Serial number (starting from) Revision VCCM 211, 311 E21xH1009xxxxxxx, E31xH1009xxxxxxx v03 • July-2016 • Hen VCCWE 211P, 311P...
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Safety chain VII.06 Power supply module Components from 2013/05 Components from 2013/05 The differential switch is replaced by bimetal F17 to F24. They are automatically reset. (355°C) 112/112T: F17-F22 112L: F17-F24, F27-F30 211/311: F17-F24 F1 / F2 112+:F7/F11 MMi A1 112: 205°C 211+,311+: F7 211/311: 215°C...
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Safety chain VII.07 Power supply module Components from 2013/05 Description of the components F1 / F2: 6.3A time delay fuses K1: Main switch F6: Safety thermostat for oil overheating, with manual reset F17 - F30: Safety thermostat for heating zone overheating, with automatic reset F7 / F11: Safety high-pressure switch 200 mbar, with automatic reset MMi: Power button Line...
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Safety chain VII.08 Unit 112 from 2013/05 Power supply module Line Units Serial number (starting from) Revision VCCM E11xH1305xxxxxxx v03 • July-2016 • Hen VCCWE...
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Safety chain VII.09 Power supply module Unit 112T from 2013/12 Line Units Serial number (starting from) Revision VCCM 112T E12VI1312xxxxxxx v03 • July-2016 • Hen VCCWE...
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Safety chain VII.10 Unit 112L from 2015/09 Power supply module Ligne Appareils Numéro de série (A partir de) Révision VCCM 112L E13VJ1509xxxxxxx v03 • July-2016 • Hen VCCWE...
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Safety chain VII.11 Units 211, 311 from 2013/05 Power supply module Line Units Serial number (starting from) Revision VCCM 211, 311 E21xH1305xxxxxxx v03 • July-2016 • Hen VCCWE E31xH1305xxxxxxx...
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Low voltage VII.12 Power supply module Power supply to the electronics Function Power of all electronic boards. Components 18VAC 1NAC220V Model 112: 11.5VAC 11.5VAC 2AC220V 3AC400-445V Description of the components T1: Transformer 200-230 VAC to 11.5 and 18 VAC T4: Transformer for power for controlling units with special voltages 3AC400-445V A2: Main Board A4: Temperature control board A1: MMi board...
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Low voltage VII.13 Power supply module Power supply to the cylinders Function Power to all the cylinders. Components 1NAC220V 17 24VDC 2AC220V M2, M3, M4 M6, M7, M8 3AC400-445V Description of the components T2: Transformer 200-230 VAC to 17-24 VDC T4: Transformer as power adapter for special voltages units 3AC400-445V A5: X-relay board, distribution of power to the cylinders.
Hydraulic circuit Module Chapter Page Hydraulic circuit VIII.03 Components, Safety VIII.03 112 V, 112 P, 112T, 112L, without hot water VIII.04 112 V, 112 P, with hot water VIII.05 211 / 311 V and P, without hot water, index H and I VIII.06 211 / 311 V and P, with hot water, until index H VIII.07...
Hydraulic circuit VIII.03 Components, Safety Hydraulic circuit Module TOUCH + TFT + A1 (MMi) Y1 - Y4 A2 (Main Board) F25 - F26 VarioDose Water filling emergency stop Fig. B Press the function selector, the filling is immediately stopped. Variodose Fig.
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Hydraulic circuit VIII.04 112 V, 112 P, 112T, 112L, without hot water Hydraulic circuit Module Model 112 V, 112T and 112L Fig. A Label Description Left pan fill solenoid valve Right pan fill solenoid valve Flowmeter VarioDose Model 112 P Fig.
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Hydraulic circuit VIII.05 112 V, 112 P, with hot water Hydraulic circuit Module Model 112 V Fig. A Label Description Left pan fill solenoid valve Right pan fill solenoid valve Cold water solenoid valve Hot water solenoid valve Flowmeter VarioDose Model 112 P Fig.
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Hydraulic circuits VIII.06 211 / 311 V and P, without hot water, index H and I Hydraulic circuit Module Model 211/311 V Fig. A Label Description Left pan fill solenoid valve VarioDose Flowmeter Model 211/311 P Fig. B Label Description Left pan fill solenoid valve Solenoid valve control box Flowmeter...
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Hydraulic circuit VIII.07 211 / 311 V and P, with hot water, until index H Hydraulic circuit Module Model 211/311 V Fig. A Label Description Left pan fill solenoid valve Cold water solenoid valve Hot water solenoid valve VarioDose Flowmeter Model 211/311 P Fig.
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Hydraulic circuit VIII.08 211 / 311 V and P, with hot water, since index I Hydraulic circuit Module Model 211/311 V Fig. A Label Description Cold water solenoid valve Hot water solenoid valve Flowmeter VarioDose Model 211/311 P Fig. B Label Description Cold water solenoid valve...
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VIII.09 Hydraulic circuit Module Ligne Appareils Numéro de série (A partir de) Révision VCCM v03 • July-2016 • Hen VCCWE...
Heating system module Chapter Page Heating system: general IX.02 Installation and description IX.02 Heating zones IX.04 Dynamic option IX.05 Components and description IX.06 Protection against overheating IX.07 Ceramic hob IX.08 Components and description IX.08 Option Energy optimizer IX.09 Allocation IX.10 Description IX.10 Practical guide...
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Heating system: general IX.02 Heating system module Installation and description Installation of the heating unit, Fig. 1 A. Pan stud E. Safety thermostat: Bimetal 355°C B. Graphite sheet 1 mm F. Thermocouple support C. Heating element G. Thermocouple D. Support washer H.
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Heating system: general IX.03 Heating system module Installation and description Fig. 2, Heater Mica insulation plate "Thick Film" heater Electrical contact Thermocouple location Mounting stud passage Features: P = 1400W or 2286W (depend on model) Available in 3 voltages: 200VAC - 230VAC - 445VAC 4 Nm Important points! ● When installing, always use the truing bushes delivered in the replacement kit.
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Heating system: general IX.04 Heating system module Heating zones Position, size of the heating zones and thermocouple affected Fig.1 VCC 112 & 112T Heating zone Thermocouple Side Left Right Fig.2 VCC 112L Heating zone Thermocouple Side Left Right Fig. 2 & 3 VDC 211 & 311 Heating zone Thermocouple Line...
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Heating system: general IX.05 Heating system module Dynamic option Option Dynamic: Explanation A unit version with reduced power consumption but offering the application possibilities, the same flexibility and versatility. Versions There are 2 versions of the dynamic option available for our units, the hardware version and the software version.
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Heating system: general IX.06 Components and description Heating system module Heating components Label Name Description Pan and heater thermocouples B1 - B11, B14 - B17 Core probe B12 / B13 Main Board Regulation board Main switch V1 - V6 Heater overheating safety device 355°C. F17 - F24 Pan overheating safety device 205/215°C F6 / F10...
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Heating system: general IX.07 Protection against overheating Heating system module Characteristic of "Thick Film" heaters The leakage current generated by the heating element is proportional to the temperature. Therefore is important to avoid overheating in order not to cause any damage. Leakage current v.
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Ceramic hob IX.08 Components and description Heating system module Components The ceramic hob (Fig. 2) consists of two heaters. One 900W, the other 1500W. It is not possible to control them separately. The heating power is managed over a time basis. This basis made of 6 different power levels is six seconds.
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VarioCooking Center ® (230 VAC) X20.2 Heating allowance from the energy optimizer (230 VAC) X20.3 Information unit is switched on, from the VarioCooking Center ® (230 VAC) Heating request from the VarioCook- X20.4 ing Center ® (230 VAC) Wiring with...
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Allocation IX.10 Heating system module Description R1 - R12 X108.2 V1 - V6 X108.1 X107.3 X107.2 X107.1 X106.3 X106.2 X106.1 B4 - B17 Components Fig. 1 Allocation: Definition The temperature on the bottom of the pan is regulated via a 'network' of thermocouples. Model 112 / 112T, 6 thermocouples Model 211 / 311,...
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Allocation IX.11 Heating system module Practical guide Access to the allocation (service mode) Password for access to the mode: TECLEVEL Case sensitive! TECLEVEL Allocation Description of the automatic sequence: Points to note I. Heat up a zone. The pan must be cold, empty and clean. II.
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Allocation IX.12 Heating system module Instructions and Error codes Progress Information on the state of progress. Figure A. Possible statuses are: ●Stopped Allocation stopped ●Started Allocation in progress ●In progress Allocation in progress ●Cancelled Allocation cancelled by user ●Completed Allocation carried out successfully ●Error-xx See next page for the description of possible errors and their diagnosis.
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Allocation IX.13 Heating system module Error codes Troubleshooting errors during the allocation process Troubleshooting Error code Explanation Error-20 Problem with reading, the tem- ●Poor contact from the thermocouple to the board perature values read are too ●Defective thermocouple inconsistent or have too large ●Defective A4 board variations. Error-17 Time limit reached, ●Electrical power > Missing phase? Before / thermocouple...
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Calibration IX.14 Heating system module Description Components B4 - B11 B1, B2 B12, B13 Calibration: Definition This is the calibration of the thermocouples relative to the boiling temperature. When to calibrate? Here are the situations where you must calibrate: Exchange of: Always: ●The main board A2 (42.00.080V) ●After an allocation operation...
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Calibration IX.15 Heating system module Practical guide Access to calibration (service mode) Password for access to the mode: TECLEVEL Case sensitive! TECLEVEL Allocation Description of the automatic sequence: Points to note I. Put in boiling water. The altitude of the installation of the unit II.
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Calibration IX.16 Calibration sequence Heating system module Progress Figure A, information on the state of progress. The possible statuses are: ●Stopped Calibration stopped ●Started Calibration in progress ●In progress Calibration in progress ●Cancelled Calibration cancelled by user Fig. B ●Completed Calibration completed successfully ●Error-xx See next page for the description of possible errors and their diagnosis.
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Calibration IX.17 Calibration sequence Heating system module Calibration: Technical description Calibration succeeds in 4 steps, where steps 3 and 4 come in 3 versions A, B et C. Etape 1 E-40: Heating zone thermocouple E-28 / -27: Core sensor thermocouple Connection test, t= 5 sec.
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Calibration IX.18 Calibration sequence Heating system module In case of an error Since software version 01-01-02 or 01-02-02 unit will write a calibration log file. To read them, you’ll need a USB stick and a com- puter. On next page there is a detailed explana- tion of the file content.
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Calibration IX.19 Calibration log Heating system module Description During each calibration log file created. Information the progress the calibration will written this file. You’ll find the file the LOG carpet. His name is made of: ●FRI prefix ●Unit serial number ●Date of the download. Example of the content of the LOG carpet LOG after service data download: Content of the log file ●Calibration full start and end date...
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Calibration IX.20 Calibration log Heating system module Troubleshooting errors during the allocation process Troubleshooting Error code Explanation Error-40 The read temperature values ●Bad contact from thermocouple to PCB are too high. Same conditions ●Broken thermocouple as for displaying service mes- ●PCB board malfunction sages. Error-38 Time limit reached without rec- ●Electrical power > Missing phase? SSR fault? ognition of boiling.
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Calibration IX.21 Heating system module Error codes Troubleshooting Error code Explanation Error-31 The offset temperature of the ●Altitude setting? left pan (B1) is not within the ●Check the thermocouple for good contact tolerances [-3°C + 7°C] with pan bottom ●For pressure units only: Check for correct function of the pressure...
X.02 Motorisation Module Chapter Page VCC 211/311, all indexes X.24 Components and identification X.24 Control of movements, principle X.25 Description of the pan/lid tilting actuator X.26 Pan tilting X.28 Lid tilting X.29 VCC 211/311, index I X.30 Description of the pan/lid tilting actuator X.30 Components X.32...
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X.03 Motorisation Module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
VCC 112T, index I X.04 Components and identification Motorisation Module Actuator and limit switch identification Left ●M2 Left tilting actuator ●S25 Left pan down limit switch ●S27 Left pan up limit switch ●S10 Left Autolift up limit switch Right ●M6 Right tilting actuator ●S26 Right pan down limit switch ●S28 Right pan up limit switch ●S12 Right Autolift up limit switch 17-24VDC Components A5 (X-Relay) M2 / M6 TOUCH + TFT A2 (Main Board) + A1 (MMi) Line Units Serial number (starting from)
VCC 112T, index I X.05 Control of movements, principle Motorisation Module Summary table of movement control signals Board A2 Board A2 Side Element Action Board A5 Connector X24 (12VDC) (12VAC) (24-28 VDC) Left X24: 1/2 X128 1(-) / 2(+) ↑ X24: 1/2 + 3/4 X128 1(+) / 2(-) ↓...
VCC 112T, index I X.06 Detail of the tilting, motors M2 - M6 Motorisation Module Actuator limit switches Internal components of the motor, no information feedback to electronics. Left pan Right pan Mechanics of the tilting system Line Units Serial number (starting from) Revision VCCM 112T...
VCC 112T, index I X.08 Pan tilting operation, M2 - M6 Motorisation Module Positions of the actuator, States of the sensors. Pan down*. Pan up* * 0 / 1 = Visible state as in the service pack Line Units Serial number (starting from) Revision VCCM 112T...
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VCC 112T, index I X.09 Pan tilting operation, M2 - M6 Motorisation Module Supply voltage Descent of pan Rise of pan Line Units Serial number (starting from) Revision VCCM 112T E12VI1310xxxxxxx v03 • July-2016 • Hen VCCWE...
VCC 112T, index I X.10 AutoLift tilting operation, M2 - M6 Motorisation Module Positions of the actuator, States of the sensors. AutoLift up*. AutoLift down*. * 0 / 1 = Visible state as in the service pack Line Units Serial number (starting from) Revision VCCM 112T...
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VCC 112T, index I X.11 AutoLift tilting operation, M2 - M6 Motorisation Module Supply voltage Raise AutoLift Lower AutoLift Line Units Serial number (starting from) Revision VCCM 112T E12VI1310xxxxxxx v03 • July-2016 • Hen VCCWE...
VCC 112T, 112L & 112, from index J X.12 VCC 112T: Components and identification Motorisation Module Actuator and limit switch identification, VCC112T Left ●M2 Left tilting actuator ●PT1 potentiometer for motor M2 ●S10 Left AutoLift up limit switch Right ●M6 Right tilting actuator ●PT2 potentiometer of motor M6 ●S10 Right Autolift up limit switch Components M2 / M6 A5 (X-Relay) TOUCH + TFT A2 (Main Board) PT1 / PT2 + A1 (MMi) 12VDC...
VCC 112T, 112L & 112, from index J X.13 VCC 112T: Control of movements, principle Motorisation Module Summary table of movement control signals Board A2 Board A2 Side Element Action Board A5 Connector X24 (12VDC) (12VAC) (24-28 VDC) Left X24: 1/2 X128 1(-) / 2(+) ↑...
VCC 112T, 112L & 112, from index J X.14 VCC 112: Components and identification Motorisation Module Identification of the actuators and potentiometers, VCC112 Left Right ●M2 Left tilting actuator ●M6 Right tilting actuator ●PT1 Potentiometer for motor M2 ●PT2 potentiometer of motor M6 ●S10 Left AutoLift up limit switch ●S10 Right Autolift up limit switch ●S11 Left lid closed limit switch ●S13 Right lid closed limit switch...
VCC 112T, 112L & 112, from index J X.15 VCC 112: Control of movements, principle Motorisation Module Control of movements Action Board A2 Board A2 Side Element Board A5 Connector X24 (12VDC) (12VAC) (24-28 VDC) Left X24: 1/2 X128 1(-) / 2(+) ↑...
VCC 112T, 112L & 112, from index J X.16 Pan tilting operation, M2 - M6 Motorisation Module Positions of the actuator, States of the sensors. Pan down Pan up Line Units Serial number (starting from) Revision VCCM 112, 112T, 112L E11xJ1412xxxxxxx, E12VJ1505xxxxxxx v03 •...
VCC 112T, 112L & 112, from index J X.17 AutoLift tilting operation, M2 - M6 Motorisation Module Positions of the actuator, States of the sensors. AutoLift up*. AutoLift down Line Units Serial number (starting from) Revision VCCM 112, 112T, 112L E11xJ1412xxxxxxx, E12VJ1505xxxxxxx v03 •...
VCC 112, index H X.20 Pan tilting, actuators M2 - M6 Motorisation Module Actuator 24VDC with potentiometer Working angle 0° >> 57° [0 ; +3°] Maximum angle 80° [-4 ; +4°] (Test function) Components A. 24VDC motor B. Klixon motor overheating protection (90°C) C.
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VCC 112, index H X.21 AutoLift (lid tilting), actuators M3 - M7 Motorisation Module Detection of the Autolift position, difference between units with or without pressure. Up position of the lid: Fig. 2 Non-pressure units ●Actuator stop on internal microswitch ●Detection via limit switch (S10 or S12) Down position of the Autolift ●Determined by stop on internal limit switch, no feedback to the electronics! Never completely lower the lid when...
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VCC 112, index H X.22 AutoLift M3/M7 and M4/M8 lock Motorisation Module State of the lid limit switches 112 Left side 112 Right side S10 S11 S12 S13 UP position UP position AutoLift DOWN AutoLift DOWN (No feedback of info) (No feedback of info) CLOSED position CLOSED position...
VCC 112, all indexes X.23 Lid lock, actuators M4/M8 Motorisation Module 24VDC limit switch motor Fig.4 A. Actuator rod C. Limit switch connectors S6/S7 or S18/S19 (right hand lid) B. Mechanism with motor 24 VDC and limit switch S6/S7 or S18/S19 (right hand lid) D.
VCC 211/311, all indexes X.24 Components and identification Motorisation Module Actuator and limit switch identification Fig.1 ●M2 Pan tilting actuator ●PT1 Potentiometer for motor M2 ●M3 Lid tilting actuator ●PT2 potentiometer of motor M3 ●M4 Lid lock actuator ●S6, S7 limit switch motor M4 17-24VDC Components TOUCH + TFT + A1 (MMi) A2 (Main Board) PT1 / PT2 A5 (X-Relay) Line Units Serial number (starting from) Revision VCCM...
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VCC 211/311 X.25 Control of movements, principle Motorisation Module Control of movements Action Board A2 Side Element Board A5 Connector X24 (12VDC) (24-28 VDC) Left X24: 1/2 X128 1(-) / 2(+) ↑ X24: 1/2 + 3/4 X128 1(+) / 2(-) ↓...
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VCC 211/311, index H X.26 Description of the pan/lid tilting actuator Motorisation Module Description of the Phoenix Mecano actuator with potentiometer A. Motor 24 VDC F. Safety microswitch max length (activated by the cam) B. Thermal safety 90°C G. Potentiometer connections C.
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VCC 211/311 X.27 Motorisation Module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
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VCC 211/311, index H X.28 Motorisation Module Pan tilting Actuator 24VDC with potentiometer (for more detail see paragraph I.17) Working angle 0° >> 85° [0 ; +3°] Maximum angle 90° [-4 ; +4°] (Test function) Down positions ●Down position determined by contact with the frame.
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VCC 211/311, index H X.29 Motorisation Module Lid tilting Actuator 24VDC with potentiometer (for more detail see paragraph I.17) Working angle 0° >> 81° [0 ; +3°] Maximum angle 90° [-4 ; +4°] (Test function) Down positions ●Down position determined by contact with the pan.
VCC 211/311, index I X.30 Description of the pan/lid tilting actuator Motorisation Module Description of the Linak LA44 potentiometer actuator A. Actuator rod B. Connectors C. Release micro-switch Instructions ●When mounting never turn the actuator rod ●If you want to lengthen or shorten the actuator do it ‘electrically’, use the function test from the service mode ●No pan movement is possible if the lid is not detected in the upper position ●No lid movement is possible before the pan registers his zero.
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VCC 211/311, index I X.31 Description of the pan/lid tilting actuator Motorisation Module Operating of the release through mi- cro-switch When pan or lid tilting reaches his end position (1) Fig.1 the actuator shrinks on itself (2) The shrinking will cut off the power supply through the integrated release micro-switch.
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VCC 211/311 Lid locking X.32 Components Motorisation Module Components 17-24VDC A5 (X-Relay) TOUCH + TFT A2 (Main Board) 20 mbar + A1 (MMi) Wiring Locking Fig.3 Unlock Fig.4 The F12 pressure switch has no The power to the actuator for effect, as it is bypassed by the diode.
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VCC 211/311 X.33 Motorisation Module Lid lock, 1st generation actuator Features: Ref.: 24.00.776 or 24.02.613 Motor actuator 24 VDC, Brand: Phoenix Mecano In series since 2005/05 up to 2012/04 Attention to the wiring of the pressure switch F12 for unlocking only if pressure is lower than 20 mbar, while locking is still possible.
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VCC 211/311 X.34 Motorisation Module Torque limiter, Index H units Pressure units 211/311 until August 2011 These devices are fitted with a torque limiter mounted in series in the supply to the unlocking motor. If the power supply is greater than 2A to the unlocking motor M4 the torque limiter stops the power to the actuator. Components A5 (X-Relay) 17-24VDC 20 mbar...
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X.35 Motorisation Module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
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VCC 211/311 X.36 Lid lock, 2nd generation actuator Motorisation Module Features: Ref.: 24.02.533 Motor actuator 24 VDC, Brand: Phoenix Mecano In series since 2012/04 up to 2012/05 Careful with the wiring of the pressure switch F12 for unlocking only if pressure is lower than 20 mbar, while locking is still possible.
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VCC 211/311 X.37 Lid lock, 3rd generation actuator Motorisation Module Features: Ref.: 24.02.689 Motor actuator 24 VDC, Brand: Linak In series from 2012/05 Careful with the wiring of the pressure switch F12 for unlocking only if pressure is lower than 20 mbar, while locking is still possible.
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Pan valve motorisation, all models X.39 Movement control: Principle Motorisation Module Relationship cam motor <>Status of pan valve Motor 12VDC with micro-switch A. Mounting traction cable on cam C. Detail of the cam / micro-switch system B. Pan valve mechanism D.
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X.40 Motorisation Module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
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X.41 Motorisation Module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
Pressure Module Chapter Page Pressure circuit: Safety warning XI.03 Pressure circuit models 112+ XI.04 Diagram XI.04 List of components XI.05 Pressure circuit models 211+ / 311+ XI.06 Diagram XI.06 List of components XI.07 Pressure Cooking XI.08 General - Pressure components XI.08 Description - General XI.09...
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XI.02 Pressure Module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
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Pressure circuit: Safety warning XI.03 Pressure Module Danger of burns! When servicing an active pressure circuit, you should use necessary safety equipment. (Gloves, goggles, etc.). Be sure to read the user manual safety recommendations! Proper operation of the unit in pressure mode is possible only if: •...
Pressure circuit models 112+ XI.04 Pressure Module Diagram Line Units Serial number (starting from) Revision VCCM 112P E11PH1009xxxxxxx v03 • July-2016 • Hen VCCWE...
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Pressure circuit models 112+ XI.05 List of components Pressure Module Components Note Function Left Right P Max = 200 mbar Pressure switch P Max if P > 200 mbar cut-off of the device P Min = 20 mbar Pressure switch P Min. Output signal from 0 to 5 VDC Pressure sensor Solenoid valve normally open...
Pressure circuit models 211+ / 311+ XI.06 Pressure Module Diagram Diagram Line Units Serial number (starting from) Revision VCCM 211P E21PH1009xxxxxxx v03 • July-2016 • Hen VCCWE 311 P E31PH1009xxxxxxx...
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Pressure circuit models 211+ / 311+ XI.07 List of components Pressure Module List of components 211/311 P Max = 200 mbar Pressure switch P Max If P > 200 mbar cut-off of the device P Min = 20 mbar Pressure switch P Min. if P >...
Pressure Cooking XI.08 Pressure Module General - Pressure components CONTROL SOFT SAFETY 200 mbar SAFETY 20 mbar Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxPH1009xxxxxxx v03 • July-2016 • Hen VCCWE...
Pressure Cooking XI.09 Pressure Module Description - General The pressure mode consists of 3 steps: Preheating > Regulation > Decompression 1. Preheating Purpose Method Evacuate the cold air from the pan, Via heating system replace it by hot steam (steam production) 2.
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Description of the 3 stages of the process XI.10 Pressure Module Preconditions Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxPH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
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Description of the 3 stages of the process XI.11 Pressure Module Preheating Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxPH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
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Description of the 3 stages of the process XI.12 Pressure Module Regulation Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxPH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
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Description of the 3 stages of the process XI.13 Pressure Module Decompression Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxPH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
Pressure measurement XI.14 Reference - absolute - relative pressure Pressure Module Different pressures displayed in the service mode Absolute pressure (Pabs) Reference P (Pref) Relative P (Prel) This is the pressure measured This is the atmospheric pres- This is the absolute pressure by the pressure sensor.
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XI.15 Pressure Module Line Units Serial number (starting from) Revision VCCM 01-01-00 v03 • July-2016 • Hen VCCWE...
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Safety note XII.02 Cooking mode module Danger of burns! Be sure to read the user manual safety recommendations! Proper operation of the unit is possible only if: • The core probe is in good working condition, no measuring point is defective! •...
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Boiling mode XII.03 Cooking mode module Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxXH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
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Basket boiling mode XII.04 Cooking mode module Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxXH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
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Frying mode XII.05 Cooking mode module Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxXH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
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Deep frying mode XII.06 Cooking mode module Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxXH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
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Basket deep frying mode XII.07 Cooking mode module Line Units Serial number (starting from) Revision VCCM 112P, 211P, 311P ExxXH1009xxxxxxx 01-01-00 v03 • July-2016 • Hen VCCWE...
Service message module Chapter Page Service messages XIII.03 Principle and description XIII.03 100 series XIII.04 100 to 128 XIII.04 Series 200 XIII.05 200 to 218 XIII.05 220 to 231 XIII.06 240 to 243 XIII.07 250 to 252 XIII.08 260 to 243 XIII.09 Series 400 XIII.10...
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XIII.02 Service message module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
Service messages XIII.03 Service message module Principle and description Principle Under certain conditions the device can Some service messages may require action so detect operating or measurement errors. It that the unit recognises that the corresponding can then notify the user or the technician. sensor (or actuator) is back in working condition.
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100 series XIII.04 100 to 128 Service message module Num. Compo- Conditions Diagnosis nent B12.1 to Temperature measured > B12.6 300°C B13.1 to Temperature measured > B13.6 300°C Temperature measured > 655°C = Err. Temperature measured > 655°C = Err. Temperature measured >...
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Series 200 XIII.05 200 to 218 Service message module Num. Compo- Conditions Diagnosis nent ● Check the water connection, opening the tap. Fill with water failed. The VarioDose sensor meas- ● The water flow must be at least 1.8 m3/hour. VarioDose ures less than 200 pulses in ●...
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Series 200 XIII.06 220 to 231 Service message module Num. Compo- Conditions Diagnosis nent ● Check supply 17-24 VDC of T2 on the A5 board ● Check supply 11.5 VAC of T1 on the Main Board A2 Cover not unlocked ●...
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Series 200 XIII.07 240 to 243 Service message module Num. Compo- Conditions Diagnosis nent ● Check supply 17-24 VDC of T2 on the A5 board ● Check supply 11.5 VAC of T1 on the Main Board A2 Cover not detected in the up ●...
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Series 200 XIII.08 250 to 252 Service message module Num. Com- Conditions Diagnosis ponent Left Pan ● Check supply 17-24 VDC from T2 on the A5 board ● Check supply 11.5 VAC from T1 on the Main Board A2 ● Check the connection between the board A2 and A5. ●...
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Series 200 XIII.09 260 to 243 Service message module Num. Com- Conditions Diagnosis ponent ● Check the connection from the sensor to the correspond- ing board. ● check the power supply to the board (18 VAC for A2, The pressure measured 11.5VAC for A4) by the sensor is lower than ●...
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Series 400 XIII.10 450 to 480 Service message module Num. Com- Conditions Diagnosis ponent ● Check supply 11.5 VAC from T1 on the Main Board A4. The green LED should be permanently lit. Prob. Communication on the ● On the A2 board, 3 green LEDs are to indicate the pres- A2/A4 internal bus between the main ence of food.
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XIII.11 Service message module Line Units Serial number (starting from) Revision VCCM v03 • July-2016 • Hen VCCWE...
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