10 Brake service
10.1
Interactive video tutorials
Interactive video tutorial "Carrying Out a Brake
Service".
10.2
Tools, aids
Carburetor screwdriver – 0000 890 2300 or
–
equivalent tool
Socket T27x125 – 0812 542 2104 or equivalent tool
–
Assembly tube - 1117 890 0900
–
Locking pin - 4130 893 7800
–
Torque wrench – 5910 890 0302 or equivalent tool
–
Torque wrench – 5910 890 0312 or equivalent tool
–
Screwdriver T27x200 – 5910 890 2415 or equivalent
–
tool
Assembly hook - 5910 890 2800
–
Socket 13 mm – 5910 893 5608 or equivalent tool
–
Socket 19 mm, long – 5910 893 5613 or equivalent
–
tool
Pliers, curved
–
Flat nosed pliers
–
13 mm box wrench, offset
–
19 mm box wrench, offset
–
Flat screwdriver 5.5 mm
–
18
7
5
Sidecutters
–
Flex ratchet wrench
–
Extension for flex ratchet wrench
–
Loctite 242 (thread-locking adhesive, medium
–
strength) – 0786 111 2101
Loctite 270 (thread-locking adhesive, high strength) –
–
0786 111 2109
10.3
Replacing the front belt pulley
10.3.1 Removing the front belt pulley
Prepare for repair, @ 3.1.
N
Undo screw (1).
N
Remove guard (2).
N
Remove screws (3).
N
Remove "starter cover with rewind starter" (4).
N
Cut through both V belts (5, 6) and remove.
N
6
1
M5X21
(6 Nm / 53 lbf. in.)
4
3
M5x20 (6 Nm / 53 lbf. in.)
2
TS 440