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CODE: xxxxxxxx
USE AND MAINTENANCE INSTRUCTIONS
THIS MANUAL IS THE PROPERTY OF
Model:
Serial No.:
Year of manufacture:
Conformity:
TECHNOGEL SpA
Via Boschetti n°51
24050 GRASSOBIO (BG) – Italy
Tel. (+39) 035-4522062
Fax (+39) 035-4522682
www.technogel.com
info@technogel.com
TECHNOGEL SpA
1
MIXPASTO 60/120
00
2013
–
ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN
Page 1 of 52
EN
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Summary of Contents for Technogel Mixpasto 60
- Page 1 Page 1 of 52 CODE: xxxxxxxx USE AND MAINTENANCE INSTRUCTIONS Model: MIXPASTO 60/120 Serial No.: Year of manufacture: 2013 Conformity: TECHNOGEL SpA Via Boschetti n°51 24050 GRASSOBIO (BG) – Italy Tel. (+39) 035-4522062 Fax (+39) 035-4522682 www.technogel.com info@technogel.com – TECHNOGEL SpA...
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Page 2: General Warnings
TECHNLOGEL SpA reserves all reproduction rights for this manual. This manual cannot be transferred to third party without TECHNOGEL SpA written authorisation. The text cannot be used in other print-outs without TECHNOGEL SpA written authorisation. -
Page 3: Warranty
If this is not the case, TECHNOGEL SpA declines any liability for changes or damages that may derive there from. TECHNOGEL SpA declines any liability for the machine improper use, for damages caused by operations not addressed in this manual or unreasonable. -
Page 4: Identification Plate
It shows the data indicated in fig. 1-2: Fig. 1-1 – Plate position Via Boschetti, 51 24050 Grassobbio (BG) - ITALY Website: www.technogel.com E-mail: info@technogel.com Tel.: +39 035 4522062 - Fax: +39 035 4522682 ICE CREAM EQUIPMENT AND MACHINES MATRICOLA N°... -
Page 5: Machine Description
Contact the technical assistance service through your area dealer or use the details in par. 2.2. MACHINE DESCRIPTION The MIXPASTO 60/120 PASTEURISER machine pasteurises mixes for ice cream by heating the products at 85° for high pasteurisation and break-down everything in the least possible time at 4°C. -
Page 6: Technical Features And Data
Page 6 of 52 2 - TECHNICAL FEATURES AND DATA TECHNICAL FEATURES MIXPASTO 60 MIXPASTO 120 Dimensions and weight Machine height 1060 mm 1060 mm Machine length 1000 mm 1000 mm 400 mm 640 mm Machine width Overall weight 200 kg... -
Page 7: Manufacturer Data
IT 00709420160 CHARACTERISTICS OF THE TREATED PRODUCT The MIXPASTO 60/120 PASTEURISER is designed for preparing bases and mixes for the production of ice cream, which recipe is the responsibility of the machine user. The manufacturer only prescribes that the percentage of dry product in the mix be less than 42%. -
Page 8: Machine Transport
Pay proper attention in executing this operation to guarantee the required stability during machine handling. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... - Page 9 Page 9 of 52 UNPACKING AND MACHINE HANDLING Remove the packaging as follows: MIXPASTO 60 GROSS WEIGHT = KG. 300 A = 650 mm B = 1250 mm C = 1600 mm MIXPASTO 120 GROSS WEIGHT = KG. 375 A = 900 mm.
- Page 10 Lift the machine using a f ork-lift truck introducing the lifting blades at the side of the machine, betw een the front and rear w heels. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
- Page 11 It is fitted with wheels that cannot be adjusted in height; the front wheels can be blocked with brake and the rear are swivel and cannot be blocked. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
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Page 12: Installation
The manufacturer is not liable for inadequate power supply and earthing system and/or non-conform to standards. Only enabled personnel can connect the electrical parts. Fig. 3.3 – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... -
Page 13: Demolition And Disposal
Different legislations are in force in different countries. Observe the prescriptions set by the laws and the bodies in charge in the countries where the demolition occurs. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... -
Page 14: Description Of Controls
The controls are located on the control panel (DISPLAY) enabling the interaction with the micro-processor controlling machine functioning. Fig. 4.1 – Control panel 1 - ARROW KEY – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... -
Page 15: Operating Phases
4.1.2 Operating phases The MIXPASTO 60/120 is intended for the pasteurisation of mixes for ice cream with heating and cooling cycles controlled by a micro-processor programmable by the user. The machine provides the following operative treatment phases for the ice cream mix: 1. - Page 16 4.1) and show the installed SW + HW upgrade index. The user interacts with the machine micro-processor by means of the commands shown in fig. 4.1, that is: - the screen - the buttons. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
- Page 17 Use the LEFT ARROWS to select "ESC" (top-left of each screen) followed by ENTER, to exit each menu: the previous menu is in this way accessed. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
- Page 18 HIGH and LOW cycles is fixed). The micro-processor automatically defines Maintenance in temperature time before quick cooling, that is the same for all cycle types. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
- Page 19 The current temperature of always appears bottom-right of the main menu. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
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Page 20: Cycle Programming
T RAMP and T STOP entries alternate using the LEFT ARROWS. The user chooses the type of phase to be attributed to the STEP in question, then press ENTER to acquire the setting. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... - Page 21 6 STEPS. The END screen appears after STEP6: the cursor is on ESC and the main menu is accessed by pressing ENTER. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
- Page 22 STEP 3: TRAMPA (85°) , VELOCITA (1260); STEP 4: TRAMPA (55°) , VELOCITA (840); STEP 5: TRAMPA (25°) , VELOCITA (420); STEP 6: TRAMPA (4°) , VELOCITA (420). – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
- Page 23 The most recent is found top-left, and the least bottom-right. The alarms coding ("E + 2 digit number") is shown in table 7.1 – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
- Page 24 (dot) to indicate the closed tap position (see fig. 4.3). Fig. 4.3 Cycle stop Press STOP to interrupt the functioning cycle (normal/reduced). See par. 5.4 for the machine stop methods. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
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Page 25: Non-Intended Use
ATTENTION A different use to that stated in this manual is considered improper and, therefore, forbidden. TECHNOGEL SpA declines any liability for a different use of the machine to that stated in this manual. WORK AREAS AND DANGEROUS AREAS... -
Page 26: Dangerous Areas
9. It is forbidden to run the machine in an explosive environment. The machine must not be run in uncovered areas, exposed to atmospheric agents (e.g. lightning). – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... - Page 27 – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
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Page 28: Operators' Tasks
– TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... - Page 29 Check the lid of the tank is properly closed, before every machine start. • Check the machine does not start with the lid open and that the alarms intervene: sound (beep) and visual (on display). – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
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Page 30: Start-Up And Commissioning
Before starting their work shift, the authorised operators must wear the personal protective equipment suitable for the operations to be carried out, as stated in paragraph 4.5 "PERSONAL PROTECTIVE EQUIPMENT TO BE USED" in this manual. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... -
Page 31: Routine Maintenance
Loosen the screw fixing the protective cage of the stirrer impeller to the tank and turn it anti-clockwise to release it from the anchoring slots. Remove the protective cage. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... - Page 32 Replace them with the provided ones, if necessary. Any spare parts must be requested from the nearest assistance centre. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
- Page 33 Blow through the WATER INLET fitting with a compressed air gun, until the water fully flows out of the piping. Switch-off the machine ad apply the supplied caps on the water fittings. – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
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Page 34: Replacement Of Fuses
Correctly identify the position and the type of each (specially of the fuses), refer to the wiring diagram attached hereto. Fig. 6.10 – Accessibility to fuses Fig. 6.11 – Accessibility to fuses – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... - Page 35 At the end of every work season system At least once a year Glycol level check Every time a leak occurs Replacement of fuses When required – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
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Page 36: Troubleshooting
O-Rings replace the tap gaskets Broken flexible hose or damaged Replace the hose and/or tap of hose Water leaking from hose spray gaskets spray – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN... - Page 37 2. mechanical block of impeller Call the Technical Assistance if the problem persists The display shows the wording Failed tank lid closure Close the lid “E01 + OPEN” – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...
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Page 38: Attached Documentation
Contact the technical assistance “E09 + G MIN” 8 - ATTACHED DOCUMENTATION LIST OF ATTACHED DOCUMENTS List of equipment EC Declaration of conformity (see Chap. 1) Wiring diagram – TECHNOGEL SpA THIS MANUAL IS THE PROPERTY OF ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN...