Related Manuals for Technogel MANTE 15-45
Summary of Contents for Technogel MANTE 15-45
- Page 1 INSTRUCTION FOR INSTALLATION, USAGE Ed. 10/2014 AND MAINTENANCE MANTE 15-45 MANTE 20-60 MANTE 30-100 MANTE 15-45 ICE-CREAM/WATER ICE MANTE 20-60 ICE-CREAM/WATER ICE...
- Page 2 EDITION 10/2014 This Original Instructions Manual is the exclusive property of TECHNOGEL spa. Any unauthorized reproduction of part or whole of this document is prohibited.
- Page 3 Keep this manual in a safe and protected place. It contains machine data and, in time, it will be useful. The descriptions and illustrations in this manual are not to be considered binding: Therefore, Technogel Spa reserves the right to make any modifications to machine parts at any time without notice, should it consider it...
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Page 5: Table Of Contents
SUMMARY General considerations Declaration of Conformity …………………………………………………………………………………………… ………………………………………………………………………………………………. Machine identification ACCEPTABLE AND UNACCEPTABLE USE - CONDITIONS OF USAGE OF THE MACHINE - SAFETY WARNINGS ……… Acceptable and unacceptable use …………………………………………………………………………………………… Conditions of usage of the machine ……………………………………………………………………………………….. Safety warnings ……………………………………………………………………………………………………… 12-13 Environmental conditions and electrical tolerances - Noise level - Ecological warning ………………………………... -
Page 6: Declaration Of Conformity
1.1 Declaration of conformity DICHIARAZIONE DI CONFORMITA’ - DECLARATION OF CONFORMITY COMPANY : TECHNOGEL S.p.A. ADDRESS: Via Boschetti 51, 24050 GRASSOBBIO (BG) ITALY We, subscriber of the present, declare, under our own responsibility that the machine: MANTE Model: Type: BATCH FREEZER Gas: R 404 ABuilt in: 2010 is in accordance with what established in the “Equipment Directive”... -
Page 7: Machine Identification
1.2 Machine identification Each machine is fitted w ith a serial plate w ith: Machine TYPE Serial number Year of manufacture Voltage, hertz and maximum absorption in Amps Power supply Type of frigorific gas and quantity The plate is applied externally, on back of the machine. -
Page 10: Acceptable And Unacceptable Use
2.1 ACCEPTABLE AND UNACCEPTABLE USE All TECHNOGEL Batch Freezers, series MANTE, have been designed to elaborate mixes for ice-cream, water ice and sherbets only. Any attempt to use the machinery to manufacture products other than those specified is carried out at the Customer’s own risk. -
Page 11: Safety Warnings
2.3 Safety warnings Do not tamper with or modify the safety grid of the GR hopper Do not tamper with the safety sensor The machine does not start Do not tamper with or modify the output safety grid of the ice-cream. It can be very dangerous and cause damages to the operator's limbs... - Page 12 During washing Never introduce rubber hoses (4) inside the hopper (1) to fill the machine with water for washing and forget them. Whereas, use the hose spray provided with the machine holding it with a hand. Do not use knives (5) or blades or metal spongers for cleaning the controls plate, it may cut. Use only soft cloths or rubber sponges (6) without abrasive parts.
- Page 13 2.4 Environmental conditions The machine has been designed to work in these environmental conditions: Power supply voltage +/- 10% Minimum air temperature 10℃ Maximum air temperature 40℃ Minimum water temperature 10℃ Maximum water temperature 30℃ Minimum water pressure 0.1 MPa (1 bar) Maximum water pressure 0.4 MPa (4 bar) Maximum air relative humidity...
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Page 15: Installation
INSTALLATION Operation to be carried out and necessary personnel: UNPACKING of machine GENERAL OPERATOR INSTALLATION and positioning of machine: PLUMBER ELECTRICIAN Enabled and authorised personnel Where the symbol of the Technician is given (either an electrician, a plumber or a mechanic) this means that the work which must be carried out can be done exclusively by these people. -
Page 16: How To Unpack The Machine
3.1 How to unpack the machine GROSS WEIGHT MANTE 15 45 = KG. 380 mm. 730 1030 1730 MANTE 20 60 = KG. 400 mm. 730 1100 1730 MANTE 30 100 = KG. 565 mm. 730 1320 1730 Remove the wooden side and top panels from the packing. Lift the machine using a fork-lift truck introducing the lifting blades between the bottom of the machine and the base of the crate. - Page 17 3.2 How to lift the machine NET WEIGHT MANTE 15 45 KG. 220 mm. 520 1100 1500 MANTE 20 60 KG. 260 mm. 520 1100 1500 MANTE 30 100 = KG. 435 mm. 520 1300 1520 ATTENTION! DUE TO THE TIGHT AND LONG SHAPE, THE MACHINE MAY BECOME UNSTABLE DURING LIFTING.
- Page 18 3.3 How to position and connect the water and electricity to the water condensing machine ELECTRICIAN PLUMBER Valid for: MANTE 15 45 MANTE 20 60 and MANTE 30 100 WARNINGS: For good functioning, the machine does not require anchoring to the floor, or are technical precautions necessary to limit vibrations.
- Page 19 3.2 ELECTRICAL INSTALLATION (machines with water condensation) The electrical system to which the machine is connected must be perfectly executed by a Qualified electrician in compliance with current regulations. An efficient electrical system with adequate earthing is of vital importance to ensure trouble-free operation of your machine. We recommend installing an automatic wall differential switch.
- Page 20 It is essential that the rear of the machine is at least 0.5 m away from the wall. TECHNOGEL spa DOES NOT ANSWER FOR DAMAGES CAUSED BY MACHINE POSITIONING IN UNSUITABLE ENVIRONMENTS. ALSO, IT DOES NOT ANSWER FOR DROPS IN YIELD OF THE MACHINE OBTAINED BY...
- Page 21 3.7 How to position and connect the remote air condenser REFRIGERATION TECHNICIAN To avoid air overheating problems, when possible, mount the remote air condenser. ATTENTION: The copper or flexible piping (T) bringing the Refrigerator gas from the machine to the condenser and vice-versa, must not be longer than 4 metres.
- Page 22 3.8 ELECTRICAL INSTALLATION (machines with remote AIR condensation) The electrical system to which the machine is connected must be perfectly executed by a Qualified electrician in compliance with current regulations. An efficient electrical system with adequate earthing is of vital importance to ensure trouble-free operation of your machine. We recommend installing an automatic wall differential switch.
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Page 23: Machine Functions With Preliminary Check And Inspections
The explanation of the machine functions, the preliminary inspections and checks must be carried out by the TECHNOGEL Technician, in collaboration with the User who, after adequate training, will work on the machine. TRAINING... - Page 24 4.1 Machine commissioning ATTENTION IMPORTANT UPON COMMISSIONING, PRESS “START” AND WAIT AT LEAST 60 MINUTES BEFORE STARTING THE REFRIGERATOR COMPRESSOR. IF THE MACHINE IS DISCONNECTED FOR ONE OR MORE DAYS, AFTER HAVING PRESSED “START”, IT IS NECESSARY TO WAIT AT LEAST 60 MINUTES BEFORE STARTING THE REFRIGERATOR COMPRESSOR.
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Page 25: Control Console Functions
4.2 Control console functions Screen appearing after having pressed the “START” key. ATTENTION: for the control to be accepted, keep the key pressed for more than half a second. Valid for all machine functioning keys. Machine functioning keys STOP : Stops any machine functioning cycle. - Page 26 4.3 Ice-cream production Press any key and the second screen appears with the available list of METHODS for checking the ice- cream: VISCOSITY TIME TEMPERATURE WATER ICE To choose which Method to use, move the white cursor underneath the work “VISCOSITY’”...
- Page 27 Choose if making cream ice-cream with full or medium load or fruit ice- cream with full or medium load, by moving the white cursor using the A or keys. Confirm choice by pressing ENTER and the next screen appears. If the shown value of viscosity is inadequate, increase or decrease using the C or D key and then press ENTER to confirm.
- Page 28 4.4 Sicilian water ice production only for machines with inverter) Press any key and the second screen appears with the available list of METHODS for checking the ice- cream: VISCOSITY TIME TEMPERATURE WATER ICE Choose the WATER ICE Method by moving the white cursor on the word “WATER ICE”...
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Page 29: Water Ice Production For Machine Without Inverter
4.5 Water ice production for machine without inverter Press any key and the second screen appears with the available list of METHODS for checking the ice- cream: VISCOSITY TIME TEMPERATURE WATER ICE Choose the WATER ICE Method by moving the white cursor on the word “WATER ICE”... - Page 30 Control panel functions – Selection of “USA/ITA MODE”* Depending on w het her or not the USA method has been enabled in the SET-UP, you can choose betw een tw o different mixing modes w hen w hipping the ice cream: “ITA”...
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Page 31: Preliminary Checks
4.6 Preliminary checks Rotation direction Safety check Press this key and observe Lift the hopper grid: the the hopper. mixing turbine must the mixing turbine must turn stop. anti-clockwise LOW SPEED Press this key and observe Open the flange lock the hopper. -
Page 32: Machine Commissioning With Ice-Cream Production
TRAINING Commissioning (START-UP) must be carried out by a TECHNOGEL spa Authorised Technician. The user will be trained by the technician who, after adequate training, will be able to work autonomously. - Page 33 5.1 First ice-cream production with VISCOSITY method Press any key and the second screen appears with the list of METHODS for checking the ice-cream: VISCOSITY TIME TEMPERATURE WATER ICE The highlighted Method appearing in “VISCOSITY’”. automatic is ENTER Confirm by pressing and the next screen appears.
- Page 34 WORK SCREEN Cooling in progress Set value Upon reaching of this Start percentage Value and after with liquid mix: having kept it for at this value can vary least 1.5 seconds, the slightly depending machine stops the on the type of cold and with a buzzer machine.
- Page 35 5.2 First ice-cream production with TIME method Press any key and the second screen appears with the list of METHODS for checking the ice-cream: VISCOSITY TIME TEMPERATURE WATER ICE The highlighted Method appearing in “VISCOSITY’”. automatic is Press key B and move the cursor on “TIME” ENTER Confirm by pressing and the next...
- Page 36 WORK SCREEN Cooling in progress Set value Start time in seconds with liquid Upon reaching of this Value, the mix: machine stops the this value will cold and sounds the increase up to 480 buzzer to warn the seconds ice-cream is ready (corresponding to 8 and can be minutes).
- Page 37 5.3 First ice-cream production with TEMPERATURE method Press any key and the second screen appears with the list of METHODS for checking the ice-cream: VISCOSITY TIME TEMPERATURE WATER ICE The highlighted Method appearing in “VISCOSITY’”. automatic is Press key B and move the cursor on “TEMPERATURE”...
- Page 38 WORK SCREEN Cooling in progress Set value Upon reaching of this Start temperature Value with liquid mix: the machine stops the this value will cold and sounds the decrease until buzzer to warn the reaching the set ice-cream is ready value.
- Page 39 5.4 First production in Water ice method (without Inverter) Press any key and the second screen appears with the list of METHODS for checking the ice-cream: VISCOSITY TIME TEMPERATURE WATER ICE Highlight the WATER ICE “MODE’” by moving the cursor using the A and B arrows ENTER Confirm by pressing...
- Page 40 The last image appears on the display with the real time of batch freezing control. The highlighted value is the temperature to REACH WORK SCREEN Cooling in progress Start temperature with liquid mix. Cooling happens at Set value intermittence (adjustable) to Upon reaching of this establish the degree Value (water ice...
- Page 41 5.5 First production in Water ice method (with Inverter) Press any key and the second screen appears with the list of METHODS for checking the ice-cream: VISCOSITY TIME TEMPERATURE WATER ICE Highlight the WATER ICE “METHOD’” by moving the cursor with the A and B arrows ENTER Confirm by pressing...
- Page 42 WORK SCREEN Cooling in progress Set value Start temperature with liquid mix. Upon reaching of this Cooling happens at Value (water ice intermittence temperature ready) and (adjustable) to after having maintained establish the degree it for at least 1.5 of grain of the water seconds, the machine ice.
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Page 43: Settings Modification During Production
5.6 Settings modification during production Modification of VISCOSITY during ice-cream production Set value If wanting to modify viscosity in more or less during ice- cream production, act on arrows C and D and the value (90) will reset or lower. If wanting to save the new value, press ENTER and it will remain memorised in... -
Page 44: Alarms And Their Solutions
The alarms that may appear on screen can be solved by an Authorised technician or the user The user must not intervene to solve Alarms if not his competence. He may incur in dangers for his health... -
Page 45: Displayed Alarms And Their Solutions
Displayed alarms and their solutions ALARMS CAUSES AND SOLUTIONS WHO CAN WORK No or not enough water pressure to compressor condenser. Verify whether the water cock is open or pressure is insufficient. Break or malfunctioning of pressure valve. Call REFRIGERATION TECHNICIAN USER Alarm only for MANTE 30 100... -
Page 46: Other Problems And Their Solutions
Other problems and their solutions PROBLEM CAUSES AND SOLUTIONS WHO CAN WORK The buzzer of ice-cream ready The ice-cream viscosity value is too low. continuously sounds upon start- Increase viscosity value see page 25 Batch freezing time too long. The viscosity value is too high. - Page 49 Washing of machine (to be carried out every working day) Preliminary rinsing of machine Pour hot water (50/60°C) inside the hopper and press the washing button and wait for the turbine to stop on its own after 20 seconds. Open the outlet with machine still and drain the dirty water.
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Page 50: Sanitizing
Sanitizing the machine Sanitizing of machine to be carried out every working day In the morning before starting production, sanitize the machine as follow s: Prepare a COLD w ater solution (MAX 25° C) and acid (e.g. Percitric or Peracetic) in order to obtain a final concentration of 0.1/0.3% . - Page 51 (2). This w ill let the air exit freely w ithout impediment s thus ensuring a consistently optimum yield from the machine. TECHNOGEL spa CANNOT ASSUME ANY RESPONSIBILITY FOR DAMAGE CAUSED BY POSITIONING THE MACHINE IN UNSUITABLE ENVIRONMENTS. IN ADDITION TECHNOGEL IS NOT RESPONSIBLE FOR FALLS IN MACHINE YIELD CAUSED BY OPERATING UNDER LIMITING CONDITIONS.
- Page 52 Dimension machine air cooling...