Heater Water Valve - Ford COUGAR 1968 Shop Manual

PART 16-2
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Air Conditioning
4. Remove four screws and pull
the heater control panel from the in-
strument panel.
5. Disconnect the temperature
control cable from the control panel.
6. Connect a fish wire to the end
of the control cable and pull the
cable from under the instrument panel.
Disconnect the fish wire from the
cable.
INSTALLATION
1. Connect the fish wire to the new
cable and pull the cable into posi-
tion under the instrument panel.
2. Connect the cable to the con-
trol panel.
3. Connect the cable to the blend
air door.
4. Position the control panel to
the instrument panel and install the
four attaching screws.
5. Check the cable for free opera-
tion and adjust the cable (Section 3).
6. Install the glove box liner
and connect the battery ground
cable.
HEATER WATER VALVE-
MUSTANG A N D COUGAR
REMOVAL
I
1. Drain the coolant from the
cooling system.
2. Disconnect the vacuum hose
1
from the water valve.
3. Disconnect the
heater hoses
from the water valve.
i
4. Remove the water valve and
i
mounting bracket from the dash
1
panel.
5. Remove the water valve from
the bracket.
INSTALLATION
1.Install the water valve on
the mounting bracket.
2. Position the water valve and
bracket to the dash panel and install
the two attaching screws.
3. Connect the heater hoses to
the water valve.
4. Connect the vacuum hose to the
water valve.
5. Fill the cooling system with
coolant.
6. Check for leaks and for proper
water valve operation.
CONDENSER-FALCON
1. Discharge the system, and re-
move both grille upper supports.
2. Remove the hood latch and sup-
port assembly.
I
3. Disconnect the evaporator-to-con-
denser hose at the receiver tank.
4. Disconnect the compressor-to-
condenser hose at the condenser, and
remove the clip holding the hoses to-
gether at the radiator support.
5. Remove the bolts attaching the
condenser to the radiator front sup-
port, and remove the condenser.
6. Transfer the receiver tank to
the new condenser.
7. Position the condenser to the
radiator support, and install the
attaching bolts.
8. Connect the evaporator-to-re-
ceiver tank hose, and connect the
compressor-to-condenser hose.
9. Install the hood latch and sup-
port, and install both grille upper
supports.
10. Install the clip holding the
hoses together at the radiator sup-
port.
11. Leak test, evacuate and charge
the system.
CONDENSER-FAIRLANE A N D
MONTEGO
1. Discharge the A/C system and
remove the hood latch and support
assembly.
2. Loosen the clamp holding the
hoses together at the radiator support.
3. Disconnect the evaporator-to-
condenser hose at the receiver tank.
4. Disconnect the compressor-to-
condenser hose at the condenser.
5. Remove the bolts attaching
the condenser and radiator to the
radiator support.
6. Lift the condenser from the
vehicle.
7. Transfer the receiver tank to
the new condenser.
8. Position the condenser and
radiator to the radiator support,
and install the attaching bolts.
9. Connect the evaporator-to-
receiver tank hose, and connect the
compressor-to-condenser hose.
10. Tighten the hose clamp re-
taining screw, and install the hood
latch and support assembly.
11. Leak test, evacuate, and
charge the system.
RECEIVER-DEHYDRATOR
TANK-FALCON, FAIRLANE,
AND MONTEGO
CONDENSER-COUGAR
REMOVAL
1. Install a manifold gauge set
and discharge the system (Section 3).
2. Remove the hood latch and
support assembly.
3. Remove the left horn.
4. Disconnect and cap the two
refrigerant hoses from the condens-
er assembly.
5. Remove the condenser assem-
bly from the vehicle.
6. Remove the receiver-dehydra-
tor tank from the condenser.
INSTALLATION
1. Install the receiver-dehydrator
tank on the condensor.
2. Install the condenser assem-
bly in the vehicle.
3. Connect the refrigerant lines
to the condenser assembly.
4. Install the left horn.
5. Install the hood latch and sup-
port assembly.
6. Leak test, evacuate, and charge
the A/C system (Section 3).
CONDENSER-MUSTANG
REMOVAL
1. Install a manifold gauge set
and discharge the system (Section 3).
2. Remove both horns.
3. Remove four bolts retaining
the hood latch support to the radia-
tor support.
4. Remove the hood bumpers and
eight grille attaching screws.
Remove the condenser-receiver as-
sembly (in this section). Assemble the
new receiver to the condenser and in-
stall the condenser-receiver assembly
(in this section).
FIG.
23-Compressor Service
Valves Removed