Ford COUGAR 1968 Shop Manual page 181

6-24
GROUP 6
-
M a n u a l Shift Transmissions
cures the bearing to the shaft (Fig.
14).
2. Press the input shaft gear out
of the bearing as shown in Fig. 15.
3. Press a new bearing onto the
input shaft with the tool shown in
Fig. 15.
4. Secure the bearing with a snap
ring.
S Y N C H R O N I Z E R S
I. Push the synchronizer hub from
each synchronizer sleeve (Fig. 16).
2. Separate the inserts and insert
springs from the hubs. Do not mix
the parts of the first- and second-
speed synchron~zer the the third-
and fourth-speed synchronizer.
3. Position the hub in the sleeve,
making sure that the alignment
marks are properly indexed.
4. Place the three
inserts into
place on the hub. Install the insert
Springs making sure that the irregu-
lar surface (hump) is seated in one
of the inserts. Do not stagger the
springs.
C O U N ' I ' E R S H A F T G E A R
B E A R l b G S
1. Remove the dummy shaft, two
bearing retainer washers, and the 21
roller bearings (Fig. 17) from each
end of the countershaft gear.
2. Coat the bore in each end of
the countershaft gear with grease.
3. Hold the dummy shaft in the
gear and install the 21 roller bear-
ings and the retainer washer in each
end of the gear.
R E V E R S E ILILER
G E A R B E A R I N G S
I. Slip the reverse idler sliding
gear off of the reverse idler gear
(Fig. 18).
2. Remove the dummy shaft, two
bearing retainer washers and the 44
roller bearings from the reverse idler
gear.
3. Coat the bore in each end of
the reverse idler gear with grease.
4. Hold the dummy shaft in the
gear and install the 22 roller bear-
ings and the retainer washer in each
end of the gear.
5. Install the reverse idler sliding
gear on the reverse idler gear mak-
ing sure that the shift fork groove is
toward the front (Fig. 18).
FIG.
6-Removing O u t p u t S h a f t Bearing
FIG.
7-Removing Shift Forks f r o m
FIG.
8-Removing O u t p u t S h a f t
C a s e Assembly
FIG.
9-Rotating Reverse Shift
Rail
I N P U T S H A F T S E A L
FIG.
70-Removing Reverse Idler
I. Remove the seal from the input
G e a r S h a f t
shaft bearing retainer as shown in lubricant.
Fig. 19. 3. Install the seal as shown in
2. Coat the sealing surface wlth Fig. 20.