Ford COUGAR 1968 Shop Manual page 159

6- 2
GROUP 6
-
Manual
Shift
Transmissions
lng as shown in Fig. 2.
6. Install the driveshaft.
LUBRICATION
Lubrication level should be in line
-
with the bottom of f~ller hole right
side of transmission case.
01-T60K-76974 O R
6 5 7 - A AND Adapter
T m l -T64P -7657
-A
T 5 7 L -7657
- A
C1175-C
FIG.
2-Install Extension Housing
Tool- 1501-100-A
C 1 1 7 4 - F
FIG.
7-Removing Extension Housing
Seal
-
. . .
-
-
.
Tool -T52L -7000
H A E
T57L
-
7657
- A
C 1 1 7 6 - D
C1173-C
FIG.
4-Installing Extension
FIG.
3-Removing Extension Housing Bushing
Housing Bushing a n d
Seal
3 CLEANING AND INSPECTION
CLEANING
1. Wash all parts, except the ball
bearings and seals in a suitable
cleaning solvent. Brush or scrape all
foreign matter from the parts. Be care-
ful not to damage any parts with
the scraper. Dry all parts with com-
pressed air. Do not clean, wash or
soak transmission seals in cleaning
solvent.
2. Rotate the ball bearings in a
cleaning solvent until all lubricant is
removed. Hold the bearing assembly
to prevent it from rotating and dry
it with compressed air.
3. Lubricate the bearings with ap-
proved transmission lubricant and
wrap them in a clean, lint-free cloth
or paper until ready for use.
INSPECTION
I. Inspect the transmission case
for being cracked, worn or damaged
bearing bores, damaged threads or
any other damage which could af-
fect the operation of the transmission.
2. Inspect the front face of the
case for small nicks or burrs that
could cause misalignment of the
transmission with the flywheel housing.
Remove all small nicks or burrs with
a fine stone.
3. Replace a cover that is bent or
distorted. Make sure that the vent
hole in the cover is open.
4. Check the condition of the shift
levers, forks, shift rails and the lever
and shafts.
5. Examine the ball bearing races
for being cracked, worn or rough. In-
spect the balls for looseness, wear,
end play or other damage. Check the
bearings for looseness in the bores. If
any of these conditions exist, replace
the bearings.
6. Replace roller bearings that are
broken, worn or rough.
7. Replace the countershaft (clus-
ter) gear if the teeth are chipped,
broken or worn. Replace the counter-
shaft if it is bent, scored or worn.
8. Replace the reverse idler gear
or sliding gear if the teeth are
chipped, worn or broken. Replace the
idler gear shaft if bent, worn or scored.
9.
Replace the input shaft and
gear if the splines are damaged or if
the teeth are chipped, worn or broken.
If the roller bearing surface
in
the
bore of the gear is worn or rough,
or if the cone surface is damaged,
replace the gear and the gear rollers.
10. Replace all other gears that