M&C PSS Series Instruction Manual
Portable gas conditioning unit
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Summary of Contents for M&C PSS Series
- Page 1 Portable Gas Conditioning Unit Series ® PSS-5C, PSS-5/2C, PSS-5/3C Instruction Manual Version 1.02.02...
- Page 2 Dear customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual. If you have any question regarding the product or the application, please don’t hesitate to contact M&C or your M&C authorized distributor.
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Page 3: Table Of Contents
List of Contents General information ........................5 Declaration of conformity ......................5 Safety instructions ........................6 Warranty ............................ 6 Used terms and signal indications ..................7 Type plate and labels on the device ..................8 Introduction ..........................10 Function of the M&C Jet-Stream Heat Exchanger ..............10 Application .......................... - Page 4 List of Figures Figure 1 Type plate ......................... 8 Figure 2 Labelling of the connections ..................... 8 Figure 3 Warning label on the device....................9 Figure 4 Diagram of the heat exchanger function ................. 10 Figure 5 Gas flow diagram of PSS-5C and PSS-5/3C ..............11 Figure 6 Gas flow diagram of PSS-5/2C ..................
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Page 5: General Information
HEAD OFFICE M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 – 0 Fax: 02102 / 935 – 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com General information The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. -
Page 6: Safety Instructions
Safety instructions Follow these basic safety procedures when mounting, starting up or operating this equipment: Read this instruction manual before starting up and use of the equipment. The information and warnings given in this instruction manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 7: Used Terms And Signal Indications
Used terms and signal indications This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. D AN G E R This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. -
Page 8: Type Plate And Labels On The Device
Wear protective clothes! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective clothes. Type plate and labels on the device A type plate, an information label and a warning label are located on the device. The type plate contains the product name, the serial number including explanation, electrical connection data and the manufacturer's address. -
Page 9: Figure 3 Warning Label On The Device
The warning label indicates the necessary requirements for operating the device. Figure 3 Warning label on the device www.mc-techgroup.com PSS-5C | 1.02.02... -
Page 10: Introduction
Introduction The portable gas conditioning systems PSS-5C, PSS-5/2C and PSS-5/3C are designed especially for applications where accurate gas analysis at constantly changing locations is required. The entire gas conditioning system is housed in a compact and impact-resistant plastic case equipped with an integrated trolley with extendable handle. -
Page 11: Application
Application The PSS-5C gas conditioning system is suitable for variable discontinuous use as well as for continuous operation. The upright, closed PSS-5C case with screwed in connectors complies with protection class IP42 as required by the EN15267-4:2017 standard. It contains a standard gas temperature monitoring as well as a temperature display visible from the outside. -
Page 12: Figure 6 Gas Flow Diagram Of Pss-5/2C
Gas sample probe made of SS316Ti, Ø 4/6 mm, length 0.5 m Gas sample line, PVC tube, Ø 4/6 mm, length 3 m Peltier gas cooler with temperature alarm high/low (TIAHL) Fine filter FP-2T, filter element porosity 2 µm ... -
Page 13: Technical Data
Technical data Gas Conditioning Type PSS-5C PSS-5/2C PSS-5/3C 01G4000 01G4250 01G4500 Part No. Sample gas outlet dew point Range of adjustment: +2 to 15 °C [35.6 to 59 °F], factory setting: +5 °C [41 °F] Sample gas outlet dew point At const. - Page 14 Options Type Part No. Sample tube Sample tube out of Kanthal® ø 6 mm, length: 1 m, sampling 01G9030 temperature: max. 1300 °C [2372 °F] Electronic 701 control range: 0 to 200 °C [32 to 392 °F], inlet PT100, power: 01G9055 temperature controller 230 V/50 Hz, contact capacity: 250 V AC max.
- Page 15 Options Type Part No. 01G9065 Further sample gas Parallel sample gas outlet, tubing via T-piece on lateral PVDF outlet w/o flow meter bulkhead fitting, DN 4/6, max. 1 piece 01G9046 3-way ball valve 3L/PV-1 for switching over from test gas to sample gas, in the (Note: only one FM40 inlet of the sample gas conditioning unit, mounted with mounting flow meter is possible...
- Page 16 Options Type Part No. 01G9050 Needle valve Needle valve in the bypass of the sample gas pump type N3/N5/N9 pressureless control, with PVDF screw connections, mounting bracket and assembly 01G9010 Analog output Analog output of the sample gas cooler temperature at the PSS- 5C case with connection socket, mA output for PSS-5C 0/4 to 20 mA, galvanically isolated, burden: 500 Ohm 01K9250...
- Page 17 Options Type Part No. 01P1320 SR25.3-W For acid dosing by an additional peristaltic pump. (Note: only one FM40 flow meter is possible with this version) Other versions on request. www.mc-techgroup.com PSS-5C | 1.02.02...
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Page 18: Dimensions
Dimensions Figure 7 Dimensions Description The PSS-5C gas conditioning system is equipped with the powerful Peltier gas cooler of the new series as standard. The cooler is equipped with a jet-stream heat exchanger, which cools the sample gas constantly to +5 °C [41 °F], independent of the ambient temperature. -
Page 19: Figure 8 Case Content: Pss-5C And Pss-5/3C
Case door with display Sample gas pump Case Peristaltic pump Terminal mounting rail Gas coolerr Fine filter FP-2T Heat exchanger Figure 8 Case content: PSS-5C and PSS-5/3C All components of the gas conditioning system are freely accessible and built into a portable case 2. The case door can be opened to the left by loosening the latches mounted on the side and top of the case. - Page 20 The 4/6 mm tube connections for the condensate and sample gas lines are located on the side of the case. A stainless steel sample probe (length 0.5 m, Ø 6 mm) and a 3 m PVC sample tube (4/6 mm) are included in the standard scope of delivery.
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Page 21: Operating Instructions
Operating instructions The display and control panel of the ECPX000C are clearly visible on the front panel of the device. The functions described here are excerpts from the operating instructions of the ECPX000C series. For the complete documentation, read the ECPX000C instruction manual. It can be downloaded free of charge from the M&C homepage. -
Page 22: Pin Entry
Tap on the -key, to go back to the cooling temperature. N O T E The cooling temperature is shown in the display as follows: The cooler temperature is shown on the display. The ambient temperature is indicated by a "°" sign on the left side of the displayed temperature. -
Page 23: Set Point Entry
After confirmation, immediately the display for the set point entry is shown. Press and hold the -key longer to access the parameter setting area. The PIN is valid for 15 minutes. If you exceed this time, the display field reappears with "0000" when you press and hold the -key. -
Page 24: Parameter Setting
Parameter Setting If you tap the -key after entering the PIN (see chapter “12.2 PIN Entry”), the set point for the cooler temperature appears first. If the -key is pressed and held for a short moment, the display changes to code entry. Here you can enter the codes that belong to the respective parameter settings. You can also access the parameter setting from the main menu. -
Page 25: Setting Temperature Alarm Limits
13.1 Setting Temperature Alarm Limits You use the temperature alarm limits to determine when the alarm is triggered. HIGH dT and LOW dT are independently adjustable from dT = 2 to 8 °C [dT = 3.6 to 14.4 °F]. In the following figure, the upper temperature alarm limit is set at 8 °C [46.4 °F] and the lower one at 3 °C [37.4 °F]. -
Page 26: Fan Speed Setting
13.2 Fan Speed Setting The ECPX000C is equipped with a large cooling fin block which is forced-ventilated by a fan. The minimum speed of the fan can be changed without affecting the final performance of the cooler. To change the fan speed setting: 1. -
Page 27: Ma Output For The Temperature Measurement Inside The Cooling Block
mA Output for the Temperature Measurement inside the Cooling Block The mA outputs built-in by M&C are factory calibrated and set to the range "4-20 mA". Later purchased mA outputs must be calibrated. 14.1 mA Output Range Selection The optional mA output can be changed from 4-20 mA to 0-20 mA. To select the mA range, proceed as follows: 1. - Page 28 If a calibration error occurs and the mA output has been calibrated, the limiting values also change! N O T E To calibrate an mA output, proceed as follows: 1. Enter the PIN (see chapter “12.2 PIN Entry”). 2. Tap and hold the -key for a short moment.
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Page 29: Liquid Alarm Sensor (La) Type La1S
Liquid Alarm Sensor (LA) type LA1S The liquid alarm sensors LA1S installed by M&C are factory calibrated to tap water and activated. Later purchased liquid alarm sensors must be activated and calibrated. 15.1 Activating the LA A retrofit liquid alarm sensor must be activated. To activate a liquid alarm sensor: 1. -
Page 30: La Sensitivity Adjustment
15.2 LA Sensitivity adjustment The sensitivity can be changed by following these steps: 1. Enter the PIN (see chapter “12.2 PIN Entry”). 2. Tap and hold the -key for a short moment. 3. The display shows the code entry. Enter the code "011" to change the sensitivity of the liquid sensor. The default value is 2 and can be changed from 1 to 7. -
Page 31: La Calibration
15.3 LA Calibration The liquid alarm sensors LA1S installed by M&C are factory activated and calibrated. If required, the basic accuracy of the liquid alarm sensors can be optimized by recalibration. Later-installed liquid sensors must be activated and calibrated. Make sure that the LA is activated. If a retrofitted LA is not activated, the calibration has no effect and will be discarded. -
Page 32: Receipt Of Goods And Storage
Receipt of goods and storage The gas conditioning and sampling systems PSS-5C, PSS5/2C and PSS5/3C are completely pre- installed units. The sample tube, gas sample hose, connecting cable and instruction manual are located inside the case door. • Immediately after arrival take the gas conditioning system and possible special accessories carefully out of the packaging material. -
Page 33: Installation Instructions
Installation instructions The case should be placed on a level, horizontal surface so that it is secure and stable. N O T E The operating position is exclusively upright. This is the only way to ensure proper separation and removal of the condensate in the cooler's heat exchanger. -
Page 34: Supply Connections
Supply connections 18.1 Tube connections Do not switch tube connections; connections are marked accordingly. After all lines have been connected, the tightness must be N O T E checked. Figure 13 shows the possible medium connections. These are located in the right-hand side of the gas conditioning case at the rear in a specially immersed assembly frame. - Page 35 Install the sample gas tubes and the condensate tube as follows: • Remove the union nut from the clamping ring tube fittings by turning it anti-clockwise. The nut should be removed from the thread with great care so as to ensure that the loose sealing ring in the nut is not lost.
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Page 36: Connecting The Heated Sample Line With Special Adapter (Option)
18.1.1 Connecting the heated sample line with special adapter (option) Sample gas IN Heated sample line Union nut 10mm Øi Bulkhead union Back ferrule 6mm Øi Adapter PSS... support sleeve Sealing ring Sealing ring Back ferrule 6mm Øi 10mm Øi 10mm Øi 4mm ØOD Figure 14... -
Page 37: Figure 15 Electrical Connection
The PSS-5... gas conditioning system is available with either 230 V/50 Hz or with 115 V/60 Hz (for circuit diagram see Appendix). The device is protected by a 4 A fuse as standard. The fuse is located on the terminal mounting rail (see Figure 8). In the event that a temperature controller is used in conjunction with heated sample lines, the overload protection level is increased to 10 A. - Page 38 Option "mA output; cooling block temperature Part No 01G9010": The connection of the mA signal output is a 4-pole circular connector (female) 1. The mA output signal is available at pin 1 + and 3 -. Measuring range: -10 to 50 °C [14 to 122 °F], mA output 4 to 20 mA or 0 to 20 mA, factory setting 4- 20 mA.
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Page 39: Commissioning
Commissioning Observe the facility and process-specific safety measures before commissioning. Carry out the following steps before initial commissioning: • Connect the round 4 pole connector (male) on the device with the supplied mains connection cable; • Connect the heated sample line (option); Check the temperature at the temperature controller when operating the sample gas conditioning unit with a heated sample gas line. -
Page 40: Closing Down
Closing down The area where the gas conditioning unit is placed must remain frost-free even when the unit is switched off. N O T E No special measures are to be taken in the event of short-term shutdowns of the gas conditioning system. -
Page 41: Maintenance
Maintenance Observe the facility- and process-specific safety measures before carrying out maintenance work! Dangerous voltage! W A R N I N G It is necessary to take the equipment off the mains before any assembly, maintenance or repair work is carried out. The frequency of the maintenance work depends on the operational process and can therefore only be determined in each individual case. -
Page 42: Trouble Shooting
Trouble shooting The following table aims to point out possible operational problems and offer solutions to such problems (not applicable during the starting procedure). Problem Display Possible Causes Check/Solution No display No voltage Check supply voltage with model type plate; Check if the supply voltage plug is insert correctly;... - Page 43 Problem Display Possible causes Check/Solution pump tube defect Replace pump tube (see manual peristaltic pump SR25.2-W); Cooler and Peristaltic pump Check peristaltic pump (see manual peristaltic pump sample gas pump SR25.2-W does not SR25.2-W); Current cooler work running; tmperature(s) Condensate in the sample Unsufficient drying of Check ECPX000C (se ECPX000C cooler...
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Page 44: Spare Parts List
Spare parts list Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. For spare parts of components which are not presented in the following list please see the specific instruction manuals or leaflets added in the appendix. - Page 45 Portable Conditioning System PSS-5C, PSS-5/2C, PSS-5/3 (C) consumable parts, (R) recommended spare parts, (S) spare parts recommended quantity PSS-5... being in operation [years] Part No. Description C/R/S 90P2205 Intermediate plate type Z9, for N9 KPE/KP18, Material: PVDF Option flowmeter FM40: 90A0015 Flowmeter glass for FM40 range 7-70 l/h air...
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Page 46: Appendix
Appendix • Circuit diagram PSS-5C • Table of parameter codes More product documentation is available in our Internet catalogue: www.mc-techgroup.com • Instruction manual: Electric gas cooler ECPX000C • Data sheet: Universal-Filters FP, FT, FPK, FS, FSS • Instruction manual: Diaphragm pump Series N •... -
Page 47: Figure 16 Circuit Diagram Pss-5C
Figure 16 Circuit diagram PSS-5C www.mc-techgroup.com PSS-5C | 1.02.02... - Page 48 Table of Parameter Codes Description: Default: Range: Note: Software version Brightness setting 0 - 9 Brightest display setting is 9 of display LA on/off switching 0 0,1,2 0=off; 1= without cable break detection; 2= with cable break detection Sensitivity LA The higher the value is, the sooner the alarm is triggered.