M&C PSS Series Instruction Manual
Gas conditioning unit
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Summary of Contents for M&C PSS Series
- Page 1 Portable Gas Conditioning Unit Series ® PSS-5, PSS-5/3 Instruction Manual Version 1.00.03...
- Page 2 Dear customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual. If you have any question regarding the product or the application, please don’t hesitate to contact M&C or your M&C authorized distributor.
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Page 3: Table Of Contents
List of Contents General information ........................4 Declaration of conformity ......................4 Safety instructions ........................5 Warranty ............................ 5 Used terms and signal indications ..................6 Introduction ..........................8 Application ..........................8 Technical data ........................... 9 Description ..........................10 Receipt of goods and storage .................... 12 Installation instructions ...................... -
Page 4: General Information
HEAD OFFICE M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 – 0 Fax: 02102 / 935 – 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS Please take care of the following basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 6: Used Terms And Signal Indications
USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. D AN G E R ! This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. - Page 7 Wear protective clothes! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective clothes. www.mc-techgroup.com PSS-5 | 1.00.03...
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Page 8: Introduction
INTRODUCTION The portable gas conditioning systems PSS-5 and PSS-5/3 have been especially designed, so that precise gas analysis can be carried out in any place and at any time. The entire gas conditioning system is housed in a compact and robust aluminium framed protective case which ensures that the components can be removed easily, and gas analysis carried out quickly, safely and with a minimum amount of maintenance. -
Page 9: Technical Data
TECHNICAL DATA Gas Conditioning Type PSS-5 PSS-5/3 Gas outlet dew point Range of adjustment: +2 to +15 °C [35.6 to 59 °F], factory setting: +5 °C [41 °F] Gas outlet dew point stability At const. conditions: < ±0.1 °C [±0.18 °F] Gas inlet temperature Max. -
Page 10: Description
DESCRIPTION max. 1800VA Meßgas Kondensat GL18 >°C <°C Cooler GL25 Figure 2 Design of the conditioning units PSS-5 and PSS-5/3 All components of the gas conditioning system are built into a portable case and are freely accessible. - Page 11 The resulting condensate is continuously discharged by a peristaltic pump type SR25.1 . A pre-filter type PF2 is installed in the condensate line between the heat exchanger and the peristaltic pump. This protects the pump from particle contamination in the condensate. The 4/6 mm tube connections for the condensate and sample gas lines are located on the right side of the case (see Figure 2 and Figure 5).
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Page 12: Receipt Of Goods And Storage
RECEIPT OF GOODS AND STORAGE The gas conditioning and sampling systems PSS-5 and PSS-5/3 are completely pre-installed units. • Immediately after arrival take the gas conditioning system and possible special accessories carefully out of the packaging material. • Compare the goods with the items listed on the delivery note; •... -
Page 13: Installation Instructions
INSTALLATION INSTRUCTIONS The case should be placed on an even horizontal surface to ensure a secure and stable position. N O T E ! The operating position is exclusively vertical. Only in this case is the proper condensate separation and discharge in the heat exchanger of the cooler guaranteed. -
Page 14: Supply Connections
SUPPLY CONNECTIONS 12.1 TUBE CONNECTIONS Do not swap tube connections; connections are marked accordingly. After connecting all lines, the tightness must be checked. N O T E ! Figure 3 shows the possible medium connections. These are located recessed in a special mounting frame on the right side of the sample gas conditioning case. - Page 15 The sample gas tubes or condensation tubes, are to be assembled as follows: • Remove the union nut from the sealing ring couplings by turning it anti-clockwise. The nut should be removed from the thread with great care so as to ensure that the loose sealing ring in the nut is not lost.
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Page 16: Connecting The Heated Sample Line With Special Adapter (Option)
12.1.1 CONNECTING THE HEATED SAMPLE LINE WITH SPECIAL ADAPTER (OPTION) Sample gas IN Heated sample line Union nut 10 mm Ø ID Bulkhead union Back ferrule 6 mm Ø ID Adapter PSS-5 PSS-5/3 Sealing ring Sealing ring Back ferrule Support sleeve 4 mm Ø... -
Page 17: Figure 5 Electrical Connection And Main Switch
The PSS-5 and PSS-5/3 gas conditioning systems are available with either 230V/50 Hz or with 115V/60 Hz (for circuit diagram see Appendix). A 4 A fuse is used on all models as fuse protection. The fuse is located on the clamp mounting rail (see Figure 2). When optionally using a temperature controller with heated line, the overload protection increases to 10 A. -
Page 18: Commissioning
COMMISSIONING Before commissioning, the plant-specific and process-specific safety measures must be observed. Before connecting the equipment to the supply voltage, the main switch must be in position “0”. N O T E ! The following steps must be carried out before initial commissioning: Plug the power plug of the supplied power cable into the power socket;... -
Page 19: Closing Down
CLOSING DOWN The installation site of the gas conditioning unit must remain frost- free even when the unit is switched off. N O T E ! No special measures are to be taken in the event of short-term shutdowns of the gas conditioning system. - Page 20 In order to protect downstream analyzers, the wet filter element must always be replaced after a condensate ingress. N O T E ! • Peristaltic pump pre-filter PF2 ; The pre-filter must be replaced at regular intervals if the condensate is loaded with particles. The "disposable filter" is inserted into the pump tube on the suction side (see Figure 2) and can be easily replaced;...
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Page 21: Trouble Shooting
TROUBLE SHOOTING The following table aims to point out possible operational problems and offer solutions to such problems (not applicable during the starting procedure). Indication Problem Possible Cause Check/Solution Upper LED of Interruption of No voltage; Check supply voltage with model type plate; the cooler lights gas flow;... - Page 22 Indication Problem Possible Cause Check/Solution Middle LED on Cooler and Pre-filter clogged Remove filter from condensate lead; cooler is green; gas pump in Pump delivering? operation; Change filter; condensate in Pump not delivering? sample gas lead; Pump hose faulty; Change pump hose (see manual peristaltic pump SR25.1);...
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Page 23: Spare Parts List
SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. For spare parts of components which are not presented in the following list please see the specific instruction manuals or leaflets added in the appendix. - Page 24 Portable Sampling System Versions PSS-5, PSS-5/3 (C) consumable parts, (R) recommended spare parts, (S) spare parts recommended quantity PSS-5 and PSS-5/3 being in operation [years] C/R/S 94F0010 Flowmeter glass for FM40 range 15-150 l/h air 94F0015 Flowmeter glass for FM40 range 25-250 l/h air 94F0020 Flowmeter glass for FM40...
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Page 25: Appendix
APPENDIX • Circuit diagram PSS-5 and PSS-5/3 More product documentation is available in our Internet catalogue: www.mc-techgroup.com • Instruction manual electric gas cooler ECP 1000, ECP 3000 • Data sheet: Universal-Filters FP, FT, FS, FSS Document: 7.1 • Instruction manual diaphragm pump Series N •... -
Page 26: Figure 6 Circuit Diagram Pss-5 And Pss-5/3, 115 V And 230 V
Figure 6 Circuit diagram PSS-5 and PSS-5/3, 115 V and 230 V PSS-5 | 1.00.03 www.mc-techgroup.com...