Related Manuals for M&C PSS SS-5
Summary of Contents for M&C PSS SS-5
- Page 1 ® Gas Conditioning Unit Series PSS SS-5, SS-5/3 Instruction Manual Version 1.00.01...
- Page 2 Dear customer, we have made up this operating manual in such a way that all necessary information about the product can be found and understood quickly and easily. Should you still have any question, please do not hesitate to contact M&C directly or go through your appointed dealer.
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Page 3: Table Of Contents
List of Contents General information ......................4 Declaration of conformity ..................... 4 Safety instructions ........................ 5 Warranty ..........................5 Used terms and signal indications ..................6 Introduction ........................... 7 Application ..........................7 Technical data ........................8 Description ..........................9 Receipt of goods and storage .................... 11 Installation instructions ...................... -
Page 4: General Information
HEAD OFFICE M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 – 0 Fax: 02102 / 935 – 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS Please take care of the following basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 6: Used Terms And Signal Indications
USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. D AN G E R ! This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. -
Page 7: Introduction
INTRODUCTION This unit, mounted on an aluminium plate, provides a completely pre-installed sample gas conditioning for continuous use that can be excellently integrated within gas analysis systems. Its compact construction only takes up little space. The SS-5.. units are ready for use in a few minutes. This makes time-consuming procurement of individual components and assembly superfluous. -
Page 8: Technical Data
TECHNICAL DATA Gas Conditioning Type SS-5 SS-5/3 Part No. version 230V 50Hz 03G5000 03G5500 Part No. version 115V 60Hz 03G5000a 03G5500a range of adjustment: +2 °C … +15 °C, factory setting: +5 °C Sample outlet dew point Dew point stability at const. -
Page 9: Description
DESCRIPTION 1 = Sample gas IN 2 = Sample gas OUT 3 = Condensate OUT (all connections DN4/6) Powe Status contact Option suppl LA1.2 TRM1.2 GL18 >° C ON <° Cooler GL25 Figure 2 Design of the conditioning and sampling system SS-5 and SS-5/3 The installation of a gas cooler ... - Page 10 The preliminary filter FP-2T (2µm filter element fineness) installed in front of the gas measuring pump ensures that the correct amount of solid matter is precipitated. The sample gas pump is turned off and on automatically by means of an excess temperature contact on the cooler (+8°C).
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Page 11: Receipt Of Goods And Storage
RECEIPT OF GOODS AND STORAGE The gas conditioning and sampling system SS-5... is a completely pre-fitted unit. Please take the gas conditioning system and possible special accessories carefully out of the packaging material immediately after arrival, and compare the goods with the items listed on the delivery note;... -
Page 12: Supply Connections
SUPPLY CONNECTIONS 12.1 HOSE CONNECTIONS Do not mix up the hose connections: they are clearly marked. After all the hoses have been connected, the tightness of such leads should be checked. N O T E ! All hose connections are equipped with 4/6mm sealing ring threaded hose couplings made of polypropylene (PP) for gas input temperatures of up to a maximum of 80°C (see 3.). -
Page 13: Electrical Connections
12.2 ELECTRICAL CONNECTIONS False supply voltage can demage the equipment. When connecting the equipment, please ensure tha the supply voltage is identical W A R N I N G ! with the information provided on the model type plate ! For the erection of power installations with rated voltages up to 1000V, the requirements of VDE 0100 and relevant standards and specifications must be observed! -
Page 14: Starting
Option temperature controller 701 for heated sample lines: For the electrical supply and control of a heated sample line with PT-100 a 7-pin plug at the side is available. The connection power is max. 6A, 1380W for the 230V version resp. 6A, 690W for the 115V- version. -
Page 15: Closing Down
The following minimal gas flow rates have been determined on the basis of the requirements of the maximum pressure on both sides of the gas measuring pumps N3-KPE and N9-KPE: N O T E ! N 3 KPE approximately 60NL/h air, N 9 KPE approximately 200NL/h air Premature damage can be caused to the pump membrane if less than the minimal total amount of flow is extracted as a result of... - Page 16 All parts which require maintenance work are housed in the gas conditioning system in such a way so that they are easily accessible. These are (see figure 2): The filter element of the preliminary filter FP-2T. In order to protect the analysers which have been additionally connected, it is recommended that in the event of a condensation irruption the moist filter elements be replaced.
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Page 17: Trouble Shooting
TROUBLE SHOOTING The following table aims to point out possible operational problems and offer solutions to such problems (not applicable during the starting procedure). Indication Problem Possible Cause Check/Solution Interruption of No voltage; Check supply voltage with model type plate; gas flow;... - Page 18 Indication Problem Possible Cause Check/Solution Cooler and Pre-filter clogged Middle LED on Remove filter from condensate lead; gas pump in cooler is green; Pump delivering? operation; Change filter; condensate in Pump not delivering? sample gas Pump hose faulty; Change pump hose (see manual peristaltic pump lead;...
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Page 19: Spare Parts List
SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. For spare parts of components which are not presented in the following list please see the specific instruction manuals or leaflets added in the appendix. - Page 20 Portable Sampling System Versions SS-5, SS-5/3 (C) consumable parts, (R) recommended spare parts, (S) spare parts recommended quantity SS-5... being in operation [years] C/R/S 90P2205 Intermediate plate type Z9, for N9 KPE/KP18, Material: PVDF Option flowmeter FM40: 90 A 0015 Flowmeter glass for FM40 range 7-70 l/h air 94 F 0010...
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Page 21: Appendix
APPENDIX Circuit diagram SS-5 and SS-5/3 More product documentation is available in our Internet catalogue: www.mc-techgroup.com Instruction manual electric gas cooler ECP 1000, ECP3000 Document : 3.1.1-ME Universal-Filters FP, FT, FPK, FS, FSS Document : 5-1.1 Instruction manual diaphragm pump Series N Document : 6-1.2.1-ME ... -
Page 22: Figure 4 Circuit Diagram Ss-5 And Ss-5/3, 115V And 230V
Figure 4 Circuit diagram SS-5 and SS-5/3, 115V and 230V SS-5, SS-5/3 | 1.00.01 www.mc-techgroup.com...