M&C PSS Series Instruction Manual
Portable gas conditioning unit
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Summary of Contents for M&C PSS Series
- Page 1 Portable Gas Conditioning Unit Series PSS ® PSS-20 Instruction Manual Version 1.00.01...
- Page 2 Dear customer, We have carefully prepared this operation manual for you to quickly and easily find and understand all the necessary information about the product. If you have any questions, please feel free to contact M&C directly or through your designated dealer. The corresponding contact address can be found in the appendix of this operation manual.
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Page 3: Table Of Contents
List of Contents General information ......................5 Safety instructions ........................ 6 Warranty ..........................6 Used terms and signal indications ..................7 Introduction .......................... 9 Application ..........................9 Technical data ........................10 Design Specification ......................12 Receipt of goods and storage ....................16 Installation instructions .................... - Page 4 HEAD OFFICE M&C TechGroup Germany GmbH ♦ Rehhecke 79 ♦ 40885 Ratingen ♦ Germany Tel：+ 49 02102/935-0 Fax：+ 49 02102/935-111 Email： info@mc-techgroup.com Website：www.mc-techgroup.com China Office M&C TechGroup China GmbH Room 8A♦Building 2♦No.518, Xinzhuan Road♦Songjiang District♦China Shanghai Tel：+86 021-6441 9350 Fax：+86 021-6438 0600 PSS-20 | 1.00.01 www.mc-techgroup.com...
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Page 5: General Information
GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations. In order to keep this condition and to guarantee a safe operation, it is important to heed the notes and prescriptions made in this operating manual. Furthermore, attention must be paid to appropriate transportation, correct storage, as well as professional installation and maintenance work. -
Page 6: Safety Instructions
SAFETY INSTRUCTIONS Follow these basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 7: Used Terms And Signal Indications
USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures Danger are not fulfilled. This means that death, severe physical injuries and/or important material damages may occur in case the respective safety Warning measures are not fulfilled. - Page 8 Wear safety glasses! Protect your eyes while working with chemicals or sharp objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective clothes. PSS-20 | 1.00.01 www.mc-techgroup.com...
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Page 9: Introduction
INTRODUCTION The portable gas conditioning system PSS-20 has been especially designed, so that precise gas analysis can be carried out in any place and at any time. The entire gas conditioning system is housed in a compact and robust metal framed protective case which ensures that the components can be removed easily, and gas analysis carried out quickly, safely and with a minimum amount of maintenance. -
Page 10: Technical Data
TECHNICAL DATA Gas Conditioning Unit Series PSS PSS-20 ® Part No. 760-280200000 Gas outlet dew point Range of adjustment: +2 to +15 °C [35.6 to 59 °F], factory setting: +5 °C [41 °F] Gas outlet dew point stability At const. conditions: < ±0.1 °C [±0.18 °F] Gas inlet temperature *Max. - Page 11 Options Type Part No. Acid dosing package Includes dosing peristaltic pump 760-280200001 SR25.3, PVDF tees, PVDF through-plate connectors and installation and wiring services Electronic temperature 702 control range: 0 to 200 °C [32 to 760-280200002 controller for max. (8 m [≈ 39.4 ft] 392 °F], input PT100, power: 230 V AC (230 V) heated sample line 100 W/m 50/60 Hz, contact capacity: 250 V AC,...
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Page 12: Design Specification
DESIGN SPECIFICATION ④ ① ⑤ ⑥ ② ③ Handle Peltier cooling unit Diaphragm sample gas pump N5-KPE Ring-pull Top of the case Heat exchanger Figure 2 Design of the conditioning unit PSS-20, internal components ll components of PSS-20 portable gas conditioning systems can be removed from the case. -
Page 13: Figure 3 Design Of The Conditioning Unit Pss-20, Front-View
① ⑤ ⑥ ② ⑦ ⑧ ⑨ ③ ⑩ ④ ① Peltier temperature controller TC1 ② Filter FPF+ with 2 μm filter porosity（including: LA3 humidity sensor) ③ Peristaltic pump SR25.2 for condensate removal ④ Acid dosing Inlet (optional) ⑤ Gas sample line temperature controller TC2 (optional) ⑥... -
Page 14: Figure 4 Design Of The Conditioning Unit Pss-20, Back-View
① ② ③ ⑤ Sample gas Inlet Electrical connection for heated sample line Sample gas pump switch Acid dosing peristaltic pump switch (optional) Main switch and cold appliance socket Figure 4 Design of the conditioning unit PSS-20, back-view When the temperature of the Peltier cooler reaches the contact temperature (default + 8 °C) the •... - Page 15 PSS-20 portable gas conditioning systems is equipped with a pull ring Fig. 2/④ which can be • equipped with a strap to facilitate the user's portable movement. When the heat exchanger tubing needs to be replaced, it is convenient to replace it by opening the •...
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Page 16: Receipt Of Goods And Storage
RECEIPT OF GOODS AND STORAGE The gas conditioning and sampling system PSS-20 is completely pre-installed units. • Immediately after arrival take the gas conditioning system and possible special accessories carefully out of the packaging material. • Compare the goods with the items listed on the delivery note. •... -
Page 17: Installation Instructions
INSTALLATION INSTRUCTIONS The gas conditioning device should be set up away from heat sources and freely ventilated so that no unwanted heat accumulation occurs. Note The case should be placed on an even horizontal surface to ensure a secure and stable position. The operating position is exclusively vertical. -
Page 18: Supply Connections
SUPPLY CONNECTIONS 11.1 TUBE CONNECTIONS Do not swap tube connections; connections are marked accordingly. After connecting all lines, the tightness must be checked. Note ④ ① ① ③ ② Sample gas outlets ② Sample gas Inlet ③ Acid dosing Inlet (Optional) ④... - Page 19 The tubes are to be removed in the reverse order. Warning Aggressive condensate is possible. Wear protective glasses and proper protective clothing! www.mc-techgroup.com PSS-20 | 1.00.01...
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Page 20: Electrical Connections
11.2 ELECTRICAL CONNECTIONS False supply voltage can damage the equipment. When connecting the Warning equipment, please ensure that the supply voltage is identical with the information provided on the model type plate! For the erection of power installations with rated voltages up to 1000 V, the requirements of VDE 0100 and relevant standards and specifications must be observed! Note... -
Page 21: Figure 7 Circuit Diagram Of The 7Pin Socket ②
Option “ heated sample line”: For the electrical supply of a heated sample line with PT-100 sensor and/or the connection of other heated components, e.g. heated sample gas probe or heated filter, a connection socket as shown in Figure 7 is available. The maximum connected load is 6 A, 1380 W for the 230 V sample gas conditioning or 6 A, 690 W for the 115 V version. -
Page 22: Commissioning
COMMISSIONING Before commissioning, the plant-specific and process-specific safety measures must be observed. Before connecting the equipment to the supply voltage, the main switch must be in position “0”. Note The following steps must be carried out before initial commissioning: 1. Plug the power plug of the supplied power cable into the power socket. 2. - Page 23 The following minimum gas flow rates result from the requirement of the maximum pressure-side load of the sample gas pumps: N 5 KPE approx. 100 l/h air. Note If the required minimum total flow rate is not reached, excessive overpressure can lead to premature destruction of the pump diaphragm.
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Page 24: Closing Down
CLOSING DOWN The installation site of the gas conditioning unit must remain frost- free even when the unit is switched off. Note No special measures are to be taken in the event of short-term shutdowns of the gas conditioning system. In the case of long-term shutdowns, for example after a completed series of measurements, it is recommended to purge the gas conditioning system with fresh air or inert gas. -
Page 25: Maintenance
MAINTENANCE Before carrying out maintenance work, the plant-specific and process-specific safety measures must be observed! Dangerous voltage. Warning Before carrying out any work on the gas conditioning unit, move the main switch to position “0” and pull out the mains plug! The maintenance cycles depend on the process conditions and must therefore be determined for each specific application. -
Page 26: Trouble Shooting
TROUBLE SHOOTING The following table aims to point out possible operational problems and offer solutions to such problems (not applicable during the starting procedure). Indication Problem Possible Cause Check/Solution The power Device can No voltage Check the power supply voltage against ... - Page 27 Indication Problem Possible Cause Check/Solution The system Peltier Peristaltic pump Replace the pump tubing. works cooling unit failure Check the peristaltic pump. normally and pump LA humidity sensor (See manual SR25.2 manual for manual failure peristaltic pump) operating Check the LA humidity sensor...
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Page 28: Spare Parts List
SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. For spare parts of components which are not presented in the following list please see the specific instruction manuals or leaflets added in the appendix. - Page 29 Portable Sampling System Versions PSS-20 (C) consumable parts，(R) recommended spare parts，(S) spare parts PSS-20 recommended quantity being in operation [years] C/R/S Peristaltic pumps SR25.2 & SR25.3 90P1007 SR25 tube set, connection DN4/6 90P1010 SR25 contact spring set (4 pcs.) 90P1020 SR25 driver, complete 90P1045 SR25 contact pulley...
- Page 30 Portable Sampling System Versions PSS-20 (C) consumable parts，(R) recommended spare parts，(S) spare parts PSS-20 recommended quantity being in operation [years] C/R/S Tube and tube fittings G 1/8" to DN 4/6 mm connector, material: PVDF 05V1045 G 1/8" to DN 4/6 mm 90° male elbow connector, material: PVDF 05V4045 Tee-connector DN 4/6 mm, material:...
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Page 31: Appendix
APPENDIX PCB wiring diagram • Electrical schematic diagram（220 V AC） • More product documentation is available in our Internet catalogue: www.mc-techgroup.com Filters FPF & FPF+ • Instruction manual diaphragm pump Series N • Instruction manual peristaltic pump SR25.2 & SR25.3 •... -
Page 32: Figure 9 Pss-20 Wiring Diagram
TC2（optional） Figure 9 PSS-20 wiring diagram PSS-20 | 1.00.01 www.mc-techgroup.com... -
Page 33: Figure 10 Pss-20 Electrical Schematic Diagram 230Vac
Figure 10 PSS-20 Electrical schematic diagram 230 V AC www.mc-techgroup.com PSS-20 | 1.00.01...