Related Manuals for Smartgen GENSET HGM8100N Series
Summary of Contents for Smartgen GENSET HGM8100N Series
- Page 1 HGM8100N （HGM8110V_ 8120V_8110L_8120L_8110CAN_8120CAN） GENSET CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
- Page 2 Smartgen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 Software Version Date...
- Page 3 This manual is suitable for HGM8110V, HGM8120V, HGM8110L, HGM8120L, HGM8110CAN, HGM8120CAN controllers only. Table 2 Notation Clarification Sign Instruction Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could result in CAUTION! damage or destruction of equipment.
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Page 4: Table Of Contents
CONTENTS 1 OVERVIEW..............................6 2 MOUDLES COMPARISON ...........................7 3 PERFORMANCE AND CHARACTERISTICS ....................8 4 SPECIFICATION ............................10 5 OPERATION .............................. 11 5.1 INDICATORS ............................11 5.2 KEY FUNCTION DESCRIPTION ......................11 5.3 LCD DISPLAY ............................. 13 5.3.1. MAIN DISPLAY ......................... 13 5.3.2. - Page 5 13.5 AC INPUT ............................52 13.6 WITHSTAND VOLTAGE TEST ......................53 14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL ..............54 14.1 GSM SHORT MESSAGE ALARM....................54 14.2 GSM SHORT MESSAGE REMOTE CONTROL ................54 15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE ..............56 15.1 CUMMINS ISB/ISBE ........................
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Page 6: Overview
OVERVIEW HGM8100N series genset controllers are especially designed for extremely high/low temperature environment (-40~+70)°C. The controllers can operate reliably in extreme temperature conditions with the help of VFD display or LCD and the components that resist extreme temperature. Controller has strong ability of anti-electromagnetic interference, can be used under complex electromagnetic interference environment. -
Page 7: Moudles Comparison
MOUDLES COMPARISON HGM8100N series controllers include HGM8110V, HGM8120V, HGM8110L, HGM8120L, HGM8110CAN and HGM8120CAN. HGM8110N been collectively named of HGM8110V, HGM8110L and HGM8110CAN. HGM8120N been collectively named of HGM8120V, HGM8120L and HGM8120CAN. Table 3 Moudles Comparison Item HGM8110V HGM8120V HGM8110CAN HGM8120CAN HGM8110L HGM8120L Display... -
Page 8: Performance And Characteristics
PERFORMANCE AND CHARACTERISTICS HGM8110N: used for single automation systems, can control genset start/stop through remote start signals. HGM8120N: AMF (Auto Mains Failure), updates based on HGM8110N, moreover, has mains electric quantity monitoring and mains/generator automatic transfer control function, especially for automatic system composed by generator and mains. - Page 9 13) 2 configurable sensors can be set as sensor of temperature, oil pressure or fuel level. 14) Precision measure and display parameters about Engine. Temp. (WT) °C/°F both be displayed Oil pressure (OP) kPa/Psi/Bar all be displayed Fuel level (FL) %(unit) Speed (SPD) r/min (unit)
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Page 10: Specification
SPECIFICATION Table 4 Technical Parameters Items Contents Operating Voltage DC8.0V to DC35.0V, Continuous Power Supply. Power Consumption <4W (standby ≤2W) Alternator Input Range 3Phase 4Wire AC15V - AC 360V (ph-N) 3Phase 3Wire AC30V - AC620V (ph-ph) Single Phase 2Wire AC15V - AC360V (ph-N) 2Phase 3Wire AC15V - AC360V (ph-N) Alternator Frequency... -
Page 11: Operation
OPERATION 5.1 INDICATORS Table 5 Alarm Indicators Alarm Type Alarm Indicator No Alarm Indicator off Warning Slow flashing (1 time/s) Trip Alarm Slow flashing (1 time/s) Shutdown Alarm Fast flashing (5 times/s) Trip and Stop Alarm Fast flashing (5 times/s) Status indicator: illuminated from crank disconnect to ETS while off during other periods. - Page 12 CAUTION: Default password is “00318”, user can change it in case of others change the advanced parameters setting. Please clearly remember the password after changing. If you forget it, please contact SmartGen services and send PD information in the controller page of “ABOUT” to us.
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Page 13: Lcd Display
LCD DISPLAY 5.3.1. MAIN DISPLAY Main screen show pages; use to scroll the pages and to scroll the screen. ★Main Screen, including as below, Part status display; Gen: voltage, frequency; Load: current, active power, reactive power, power factor; Mains: voltage, frequency; Engine: speed, temperature, oil pressure. - Page 14 Table 7 Power Factor Descriptions Power Factor Conditions Active Power Reactive Power Remark COS>0L P>0,Q>0 Input Input Load is inductive resistance. COS>0C P>0,Q<0 Input Output Load is capacitance resistance. Load equal to one under excitation COS<0L P<0,Q>0 Output Input generator. Load equal to one over excitation COS<0C P<0,Q<0...
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Page 15: Pararmeters Setting Manual
5.3.2. PARARMETERS SETTING MANUAL Press to enter user menu; Parameter: After entering the correct password (factory default password is 00318) you can enter parameter settings screen. Language: Selectable Simplified Chinese, English and others (default: Espanol). Commissioning: On load, off load and custom commissioning are optional. Custom commissioning can configure on load or not during commissioning, when to commissioning and select the mode after commissioning (manual mode, auto mode and stop mode). -
Page 16: Auto Start/Stop Operation
AUTO START/STOP OPERATION Press , its indicator lights, and controller enters Auto mode. Starting Sequence, HGM8120N: When mains is abnormal (over and under voltage, over and under frequency, loss of phase, phase sequence wrong), it enters into mains “abnormal delay” and LCD display countdown time. -
Page 17: Manual Start/Stop Operation
MANUAL START/STOP OPERATION MANUAL START: Press , controller enters into Manual mode and its indicator lights. Press to start generator, it can automatically detect crank disconnect, and generator accelerates to high-speed running automatically. With high temperature, low oil pressure and abnormal voltage during generator running, controller can protect genset to stop quickly. -
Page 18: Genset Controller Switch Control Procedures
GENSET CONTROLLER SWITCH CONTROL PROCEDURES 5.6.1. HGM8120N SWITCH CONTROL PROCEDURES 5.6.1.1. MANUAL TRANSFER PROCEDURES When controller is in Manual mode, the switch control procedures will start through manual transfer. Users can control the loading transfer of ATS via pressing button to switch on or off. A. -
Page 19: Hgm8110N Switch Control Procedures
5.6.2. HGM8110N SWITCH CONTROL PROCEDURES 5.6.2.1. MANUAL CONTROL PROCEDURES When controller is in Manual mode, manual control will be executive. Users can control switch on or off by pressing key. Press generator switch on key , generator will output load signals. Press generator switch off key , generator will output unload signals. -
Page 20: Protection
PROTECTION WARNINGS When controller detects the warning signals, alarm only and not stop the genset. Table 8 Warning Alarms Type Description When controller detects the speed is higher than the set value, it will Over Speed Warn send warn signals. When controller detects the speed is lower than the set value, it will Under Speed Warn send warn signals. - Page 21 Type Description Gen Phase Sequence When controller detects the reverse phase, it will send warn signals. Wrong When controller detects the switch on and off fail, and the action Switch Fail Warn select enable, it will send warn signals. When controller detects the sensor is open circuit, and the action Temp.
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Page 22: Shutdown Alarm
SHUTDOWN ALARM When controller detects shutdown alarm, it will send gen close signals and stop the generator. Table 9 Shutdown Alarms Type Description When controller detects emergency stop signals, it will send stop Emergency Stop signals. When controller detects the speed value is higher than the set Over Speed value, it will send stop signals. - Page 23 Type Description it will send stop signals. When controller detects sensor is open circuit, and the action Pressure Sensor Open selects “shutdown”, it will send stop signals. When controller detects oil pressure is lower than the set value, it Low Oil Pressure will send stop signals.
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Page 24: Trip And Stop Alarm
TRIP AND STOP ALARM When controller detects trip and stop alarm signals, it will shut down generator quickly and stop after high speed cooling. Table 10 Trip and Stop Alarms Type Description When controller detects the value is higher than the set value, and Over Current the action selects “trip and stop”, it will send trip and stop signals. -
Page 25: Trip Alarm
TRIP ALARM When controller detects trip alarm, it will break close generator signals quickly, but genset not stop. Table 11 Trip Alarms Type Description When controller detects the value is higher than the set value, and Over Current the action selects “trip”, it will send trip signals. When controller detects reverse power value (power is negative) Reverse Power is higher than the set value, and the action selects “trip”, it will... -
Page 26: Wirings Connection
WIRINGS CONNECTION HGM8100N series controller’s back panel as following: Fig.1 HGM8100N Back Panel HGM8100N Genset Controller User Manual Page 26 of 66... - Page 27 Table 12 Terminal Wiring Connection Function Cable Size Remarks 2.5mm Connected with negative of starter battery. Connected with positive of starter battery. If wire 2.5mm length is over 30m, better to double wires in parallel. Max. 20A fuse is recommended. Emergency stop 2.5mm Connected with B+ via emergency stop button.
- Page 28 Function Cable Size Remarks Normally close output, rated ECU CAN Impedance-120Ω shielding wire is recommended, its ECU CAN H 0.5mm single-end earthed. (HGM8110V, HGM8120V, ECU CAN L 0.5mm HGM8110L and HGM8120L without this terminal) 26-32 RESERVE Empty terminal. RS485 Impedance-120Ω shielding wire is recommended, its RS485A(+) 0.5mm single-end earthed.
- Page 29 Function Cable Size Remarks 1.5mm Outside connected to secondary coil of current Earth Current 1.5mm transformer (rated 5A). Ground connected is active Details see Table Aux. Input 8 1.0mm (B-). Aux. sensor 1 1.0mm Connected to temperature, oil pressure or fuel level sensors. Aux.
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Page 30: Scopes And Definitions Of Programmable Parameters
SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS CONTENTS AND SCOPES OF PARAMETERS Table 13 Parameters Contents and Scopes Items Parameters Defaults Description Mains Setting 0: 3P4W; 1: 3P3W; AC System (0~3) 2: 2P3W; 3: 1P2W. Standard for checking mains over/under Rated Voltage (30~30000)V voltage. - Page 31 Items Parameters Defaults Description Radiating time before genset stop, after it Cooling Time (0~3600)s unloads. Stop Idle Time (0~3600)s Idle running time when genset stop. Solenoid time powering (0~3600)s Hold electromagnet during stop procedure. Time between ending of genset idle delay and stopped when “ETS output time”...
- Page 32 Items Parameters Defaults Description Battery Over Setting value is percentage of rated (0~200)% Volts voltage of battery. Delay value (default: 5s) & return value (default: over voltage: 115; Battery Under (0~200)% Volts under voltage: 90) also can be set. In normal running, when charger D+(WL) Charge Alt Fail (0~60.0)V voltage under this value, charge failure...
- Page 33 Items Parameters Defaults Description Frequency rated frequency. When generator frequency under load frequency, it won’t enter into normal running. Volt. Trans.(PT) (0~1) 0: Disable; 1: Enable Over Volt. (0~200)% Setting value is percentage of generator Shutdown rated volt. Delay value (default: 3s) also Under Volt.
- Page 34 Items Parameters Defaults Description When it is 0, means output constantly. Open Time (0~20.0)s Pulse width of mains/generator switch off. Time detecting switch auxiliary Check Time (0~20.0)s contacts after transferred. Check Fail Warn (0~1) 0: Disable 1: Enable Open Check (0~1) 0: Disable 1: Enable...
- Page 35 Items Parameters Defaults Description safety delay is over. The delay value (default: 3s) also can be set. Warn when sensor temperature higher than this value. Detecting only after High Temp. Warn (0~300) ºC safety delay is over. The delay value (default: 5s) and return value (default: 93) also can be set.
- Page 36 Items Parameters Defaults Description 1: Open to active Digital Input Port 3 Contents Setting (0~55) Low oil pressure shutdown. See Table 15. 0: Closed to active Active Type (0~1) 1: Open to active Digital Input Port 4 Contents Setting (0~55) User defined.
- Page 37 Items Parameters Defaults Description Digital Input Port 8 Contents Setting (0~55) User defined. See Table 15. 0: Closed to active Active Type (0~1) 1: Open to active 0: From safety on 1: From starting Arming (0~3) 2: Always 3: Never 0: Warn;...
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Page 38: Enable Definition Of Programmable Output Ports
ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS 8.2.1. DEFINED CONTENTS OF PROGRAMMABLE OUTPUT PORTS Table 14 Defined Contents of Programmable Output Ports Type Description Not Used Custom Period 1 Custom Period 2 Custom Period 3 Custom Period 4 Custom Period 5 Custom Period 6 Details of function description please see the following. - Page 39 Type Description Reserved Start Relay Action when genset is cranking and disconnect when Fuel Relay stopped completely. Used for engine which has idles. Close before starting Idle Control and open in warming up delay; Close during stopping idle mode and open when stop is completed. Speed Raise Relay Action in warming up delay.
- Page 40 Type Description Digital Input 1 Active Action when input port 1 is active Digital Input 2 Active Action when input port 2 is active Digital Input 3 Active Action when input port 3 is active Digital Input 4 Active Action when input port 4 is active Digital Input 5 Active Action when input port 5 is active Digital Input 6 Active...
- Page 41 Type Description Reserved 132~138 High Temp Warning Action when hi-temperature warning. Low Temp Warning Action when low temperature warning. High Temp Shutdown Action when hi-temperature shutdown alarm. Reserved Low Oil Pressure Warning Action when low oil pressure warning. Low Oil Pressure Shutdown Action when low oil pressure shutdown.
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Page 42: Custom Period Output
8.2.2. CUSTOM PERIOD OUTPUT Defined period output is composed by 2 parts, period output S1 and condition output S2. While S1 and S2 are TRUE synchronously, OUTPUT; While S1 or S2 is FALSE, NOT OUTPUT. Period output S1, can set generator’s one or more period output freely, can set the delayed time and output time after enter into period. -
Page 43: Defined Contents Of Configurable Input Ports (All Gnd(B-) Connected Active)
DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (ALL GND(B-) CONNECTED ACTIVE) Table 15 Defined Contents of Configurable Input Ports Type Description Including following functions, Indication: indicate only, not warning or shutdown. Warning: warn only, not shutdown. Shutdown: alarm and shutdown immediately Trip and stop: alarm, generator unloads and shuts down Users Defined after hi-speed cooling... - Page 44 Type Description All shutdown alarms are prohibited except emergence Alarm Stop Inhibit stop. (Means battle mode or override mode) Aux Instrument Mode All outputs are prohibited in this mode. Reserved Controller will set maintenance time and date as default Reset Maintenance Time when input is active.
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Page 45: Selection Of Sensors
SELECTION OF SENSORS Table 16 Sensors Selection Description Remark 0 Not used 1 Custom Res Curve 2 Custom 4-20mA curve 3 VDO 4 CURTIS 5 VOLVO-EC Defined resistance’s 6 DATCON Temperature Sensor range is 0~6KΩ, default 7 SGX is SGX sensor. 8 SGD 9 SGH 10 PT100... -
Page 46: Conditions Of Crank Disconnect Selection
CONDITIONS OF CRANK DISCONNECT SELECTION Table 17 Crank Disconnect Conditions Selection Setting Description Gen frequency Speed sensor Speed sensor + Gen frequency Oil pressure Oil pressure + Gen frequency Oil pressure + Speed sensor Oil pressure + Speed sensor + Gen frequency NOTE There are 3 conditions to make starter disconnected with engine, that is, speed sensor, generator frequency and engine oil pressure. -
Page 47: Parameters Setting
PARAMETERS SETTING In HGM8110N controller, there are no items of mains in setting and also no mains items in configurable ports of input/output. CAUTION: Please change the controller parameters when generator is in standby mode only (e. g. Crank disconnect conditions selection, configurable input, configurable output, various delay), otherwise, shutdown and other abnormal conditions may happen. -
Page 48: Sensors Setting
SENSORS SETTING When reselect sensors, the sensor curve will be transferred into the standard value. For example, if temperature sensor is SGX (120°C resistor type), its sensor curve is SGX (120°C resistor type); if select the SGD (120°C resistor type), the temperature sensor curve is SGD curve. When there is difference between standard sensor curves and using sensor, user can adjust it in “curve type”. -
Page 49: Commissioning
ATS as generator load. If not like this, please check ATS’ wires connection of control part according to this manual. 9) If there is any other question, please contact SmartGen’s service. HGM8100N Genset Controller User Manual... -
Page 50: Typical Application
TYPICAL APPLICATION Fig.3 HGM8110N Typical Application Diagram Fig.4 HGM8120N typical application diagram NOTE: Fuse F1: min. 2A; max. 20A. Fuse F2: max. 32A. Users should select suitable fuse depend on practical application. HGM8100N Genset Controller User Manual Page 50 of 66... - Page 51 Fig.5 HGM8100N Expand Module Typical Application Diagram HGM8100N Genset Controller User Manual Page 51 of 66...
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Page 52: Installation
INSTALLATION 13.1 OVERALL DIMENSION Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall dimensions and cutout dimensions for panel, please refers to as following, Fig.6 Overall Dimensions and Panel Cutout 13.2 BATTERY VOLTAGE INPUT HGM8100N series controller can suit for widely range of battery voltage DC(8~35)V. -
Page 53: Withstand Voltage Test
transformer’s secondary side current must be 5A. At the same time, the phases of current transformer and input voltage must correct. Otherwise, the current of collecting and active power maybe not correct. NOTE: ICOM port must be connected to negative pole of battery. WARNING! When there is load current, transformer’s secondary side prohibits open circuit. -
Page 54: Gsm Short Message Alarm And Remote Control
GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 14.1 GSM SHORT MESSAGE ALARM When controller detects alarm, it will send short message to phone automatically. NOTE: All alarms about shutdown, trip and stop and trip will be sent to the pre-set phone. Warnings are sent to the phone according to the pre-set. - Page 55 NOTE: Its national and area’s cods must be added. e.g. China: 8613666666666. NOTE: When sending orders, users need to follow SMS orders in above form and all the letters must be capital. NOTE: Pass back information from SMS DETAIL including: working mode, mains voltage, generator voltage, load current, mains frequency, generator frequency, active power, apparent power, power factor, battery voltage, D+ voltage, water temperature, oil pressure, oil level, engine speed, total running time, genset status, and alarm status.
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Page 56: Connections Of Controller With J1939 Engine
CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 15.1 CUMMINS ISB/ISBE Table 20 Connector B Terminals of controller Connector B Remark Fuel relay output Starting relay output Connect with starter coil directly. Expand relay, battery ECU power; Auxiliary output 1 voltage of 01, 07, 12, 13 is Set auxiliary output 1 as “ECU power”. -
Page 57: Cummins Qsm11 (Import)
15.3 CUMMINS QSM11 (IMPORT) It is suitable for CM570 engine control module. Engine type is QSM11 G1, QSM11 G2. Table 24 C1 Connector Terminals of controller C1 connector Remark Outside expand relay, when fuel output, Fuel relay output 5&8 making port 5 and port 8 of C1 be connected. -
Page 58: Cummins Gcs-Modbus
15.5 CUMMINS GCS-MODBUS It is suitable for GCS engine control module. RS485-MODBUS used to read information of engine. Engine types are QSX15, QST30, QSK23/45/60/78 and so on. Table 28 D-SUB Connector 06 Terminals of controller D-SUB connector 06 Remark Outside expand relay, when fuel output, Fuel relay output 5&8 making port 05 and 08 of the connector 06... -
Page 59: Cummins Qsz13
15.7 CUMMINS QSZ13 Table 31 Engine OEM Connector Terminals of controller OEM connector of engine Remark Fuel relay output Starting relay output Connect to starter coil directly. Setting to idle speed control, normally close output. Making 16 connect to 41 Auxiliary output 1 16&41 during high-speed running of controller via... -
Page 60: Deutz Emr2
15.9 DEUTZ EMR2 Table 33 F Connector Terminals of controller F connector Remark Expand 30A relay, battery Fuel relay output voltage of 14 is supplied by relay. Fuse is 16A. Starting relay output Connect to starter coil directly. Connect to battery negative pole. communication shielding line... -
Page 61: Mtu Adec (Smart Module)
15.12 MTU ADEC (SMART MODULE) It is suitable for MTU engine with ADEC (ECU8) and SMART module. Table 36 ADEC (X1 Port) Terminals of controller ADEC (X1 port) Remark X1 Terminal 9 Connected to negative of Fuel relay output X1 10 battery. -
Page 62: Perkins
15.14 PERKINS It is suitable for ADEM3/ ADEM4 engine control module. Engine type is 2306, 2506, 1106, and 2806. Table 40 Connector Terminals of controller Connector Remark Fuel relay output 1, 10, 15, 33, 34 Starting relay output Connect to starter coil directly. communication shielding line... -
Page 63: Volvo Edc4
15.17 VOLVO EDC4 Suitable engine types: TD520, TAD520 (optional), TD720, TAD720 (optional), TAD721, TAD722, and TAD732. Table 44 Connector Terminals of controller Connector Remark Expanded 30A relay, and Fuel relay output relay offers battery voltage for terminal14. Fuse is 16A. Starting relay output Connect to starter coil directly. -
Page 64: Yuchai
Using impedance 120Ω connecting line. CAN(L) 1.34 Using impedance 120Ω connecting line. Engine type: GTSC1. NOTE: If there is any question of connection between controller and ECU communication, please feel free to contact SmartGen’s service. HGM8100N Genset Controller User Manual Page 64 of 66... -
Page 65: Ethernet Interface
The communication between the controller and monitoring equipment is carried out using TCP ModBus protocol. NOTE: Controller parameters can be set in this connection mode. SmartGen provides testing software for this connection mode. Communication protocol can be obtained from the SmartGen service. -
Page 66: Fault Finding
FAULT FINDING Table 50 Fault Finding Symptoms Possible Solutions Check starting batteries; Controller no response with power. Check controller connection wirings; Check DC fuse. Check the water/cylinder temperature is too high or not; Genset shutdown Check the genset AC voltage; Check DC fuse.