Zetor UTILIX CL Operator's Manual
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Zetor UTILIX CL Operator's Manual

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UTILIX CL
OPERATOR´S MANUAL
1/2018
45
55
Tractor is Zetor. Since 1946.

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Summary of Contents for Zetor UTILIX CL

  • Page 1 UTILIX CL OPERATOR´S MANUAL 1/2018 Tractor is Zetor. Since 1946.
  • Page 2 ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.

  • Page 4: Table Of Contents

    CONTENTS Tractor identification ............................7 Warranty of the product ..........................7 Parts ................................7 About this manual ............................9 Introduction & description ..........................11 Tractor an introduction ..........................11 Description ..............................12 ROPS (Roll over protection structures) ....................... 13 Roll over protective structures (ROPS) ....................... 13 Danger .................................
  • Page 5 CONTENTS Warning lights ............................. 44 Independent PTO ............................45 PTO ON/OFF switch ............................ 45 PTO control switch ............................46 Operation the controls ..........................48 Hand throttle (throttle lever) ......................... 49 Clutch pedal ..............................49 Clutch cut-off arm ............................49 Brake pedal..............................50 Parking brake lever ............................
  • Page 6 CONTENTS Lubrication & maintenance ........................... 75 Check and service ............................75 Service inspections ............................75 Pre-start checks ............................75 Engine coolant ............................. 75 Engine oil ..............................76 Transmission oil ............................77 Fuel ................................77 Tyre pressure .............................. 78 Steering ............................... 78 Brake ................................
  • Page 7 CONTENTS Cabin ................................107 Instrument and related parts ........................108 Doors ................................. 108 Rear window .............................. 108 Side window .............................. 108 Working lamps (front and rear) ........................109 Rearview mirrors ............................109 Cab ceiling ..............................109 How to controls cabin ..........................110 Interior devices ............................

  • Page 8: Tractor Identification

    TRACTOR IDENTIFICATION The engine number is stamped on the left hand side of the engine block. The chassis number is shown on the left hand side of the tractor as shown in the drawing. 1 - Carved position of the engine type or number 2 - Carved position of the chassis number UCL18N001 Warranty of the product...
  • Page 9 NOTES  ...

  • Page 10: About This Manual

    Read this Manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your Tractor, do not hesitate to contact your Authorized ZETOR dealer / Distributor. He has trained personnel, genuine parts and necessary equipments to undertake all your service requirements.
  • Page 11 NOTES  ...

  • Page 12: Introduction & Description

    A Tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take or PTO shaft. In this book the operating, maintenance and storage instructions for all models of ZETOR Diesel Tractors has been complied.

  • Page 13: Description

    16 forward & 16 revers speds of presently. Zetor tractors are fitted with partial synchro mesh type gears. Brakes ZETOR tractors are provided with independent disc brakes operated by two road travel. A foot brake lever is fitted for parking. Rear axle and wheels This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmission case.

  • Page 14: Rops (Roll Over Protection Structures)

    The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event. Each ZETOR ROPS frame or cab structure is designed and has been tested to meet industry and or Government standards.

  • Page 15: Seat Sliding

    ROPS (ROLL OVER PROTECTION STRUCTURES) Seat sliding 1 - Forward/Backward adjustment lever UCL18N004 Before operating a Tractor it is important to adjust the seat to the most comfortable position & check whether it is properly locked in its position. Figure 1 identifies the seat fitted to your Tractor. NOTE: Do not use solvents to clean the seat.

  • Page 16: Cushion Strength Adjustment

    ROPS (ROLL OVER PROTECTION STRUCTURES) Cushion strength adjustment 1 - Seat belt 2 - Knob for weight adjustment UCL18N006 The seat cushion can be adjusted according to the weight of the driver. Turning the cushion adjustment lever counterclockwise to the 50 kg position makes the cushion lighter, and turning the lever clockwise to the 130 kg position makes the cushion heavier.
  • Page 17 NOTES  ...

  • Page 18: Safety Instructions, Do's & Don'ts

    SAFETY INSTRUCTIONS, DO'S & DON'TS Recognize safety information This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message. Signal words Danger Warning Caution A signal word - DANGER, WARNING OR CAUTION - is used with safety alert symbol. DANGER identifies the most serious hazards.

  • Page 19: Use Of Rops And Seat Belt

    SAFETY INSTRUCTIONS, DO'S & DON'TS Use of rops and seat belt The Roll Over Protective Structure (ROPS) has been certified to industry and/or government standards. Any damage or alternation to the ROPS, mounting hard-ware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll- over.

  • Page 20: Handle Fuel Safely-Avoid Fires

    SAFETY INSTRUCTIONS, DO'S & DON'TS Handle fuel safely-avoid fires Handle fuel with care; it is highly flammable. Do not refuel the tractor while smoking or near open flame or sparks. Always stop engine before refueling tractors. Always keep your tractor clean of accumulated grease, and debris.

  • Page 21: Avoid High-Pressure Fluids

    SAFETY INSTRUCTIONS, DO'S & DON'TS Avoid high-pressure fluids Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles, which eject fluids under high pressure. If ANY fluid is injected into the skin. Consult your doctor immediately.

  • Page 22: Prevent Acid Burns

    SAFETY INSTRUCTIONS, DO'S & DON'TS Prevent acid burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, cause holes in clothing and cause blindness if found entry into eyes. For adequate safety always; 1. Fill batteries in a well-ventilated area. 2.

  • Page 23: Service Tractor Safely

    SAFETY INSTRUCTIONS, DO'S & DON'TS Service tractor safely Do not wear a necktie, scarf or loose clothing when you work near moving parts. If these items were to get caught, severe injury could result. Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts.

  • Page 24: Emergency Exits

    SAFETY INSTRUCTIONS, DO'S & DON'TS Emergency exits If exit from the cab side doors is blocked (following an accident or vehicle overturn) the alternative safety exits are indicated by decals. The possible safety exits are: Rear window hatch (all tractors) Front window (for versions with openable front window).
  • Page 25 SAFETY INSTRUCTIONS, DO'S & DON'TS ROPS (Roll Over Protective Structure), sun canopy or cabin are not a FOPS (Falling Object Protective Structure). It never can protect the riders against falling objects. Avoid driving the vehicle into a dangerous area such as falling rocks zone.

  • Page 26: Towing Safely

    SAFETY INSTRUCTIONS, DO'S & DON'TS Towing safely For the maximum towable loads, refer to the paragraph Maximum towable loads in the Technical data section. - Maintain a suitable speed taking into account the weight of the trailed load and the gradient, remembering that braking distances will be greater than with just the tractor.

  • Page 27: Safe Operation Of Your Tractor

    SAFETY INSTRUCTIONS, DO'S & DON'TS Cabs are classified as follows: Category 1: the cab does not provide protection against hazardous substances. Category 2: the cab provides protection exclusively from dust. Category 3: the cab provides protection from dust and aerosol. Category 4: the cab provides protection from dust, aerosol and chemical vapours.

  • Page 28: Safe Operation Of Your Tractor

    SAFETY INSTRUCTIONS, DO'S & DON'TS Safe operation of your tractor The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety.

  • Page 29: Mounting And Demounting Implements

    SAFETY INSTRUCTIONS, DO'S & DON'TS Mounting and demounting implements 1. Ensure that all mounting and removal of implements is done on safe flat ground. Ensure no one is between the Tractor and implement and do not get under the implement to avoid accidental injuries. 2.
  • Page 30 SAFETY INSTRUCTIONS, DO'S & DON'TS The tractor 1. Read the operator's manual carefully before using the tractor. Lack of operating knowledge can lead to accidents. 2. Use an approved rollover bar and seat belt for safe operation. Overturning of a tractor without a rollover bar can result in death or injury.
  • Page 31 Do not bypass the safety starter switch. Consult your Zetor tractor Dealer/Distributor if safety- starting switch malfunctions.. 4. Avoid accidental contact with the gear shifter lever while the engine is running. Unexpected tractor movement can result from such contact.
  • Page 32 SAFETY INSTRUCTIONS, DO'S & DON'TS Driving the tractor 1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles. 2. To avoid upsets, drive the tractor with care and at speeds compatible with safety, especially when operating over rough ground, crossing ditches or slopes, and when turning at corners.

  • Page 33: Do's And Don't's

    SAFETY INSTRUCTIONS, DO'S & DON'TS DO'S AND DON'T'S DO'S-for better performance DO-Ensure that safety shields are in place and in good condition. DO-Read all operating instructions before commencing to operate tractor. DO-Carry out all maintenance tasks without fail. DO-Keep the air cleaner clean. DO-Ensure that the correct grade of lubricating oils is used and that they are replenished and changed at the recommended intervals.

  • Page 34: Don'ts-For Safe Operation

    SAFETY INSTRUCTIONS, DO'S & DON'TS Don'ts - for safe operation DON'T-Run the engine with the air cleaner disconnected. DON'T-Start the tractor in an enclosed building unless the doors and windows are open for proper ventilation. DON'T-Operate the tractor or engine while lubricating or cleaning. DON'T-Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system.
  • Page 35 NOTES  ...

  • Page 36: Safety Signs

    SAFETY SIGNS General safety information IMPORTANT: This ''General safety Information'' should be kept with the machine at all times as reference data. This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Follow recommended precautions and safe operation practice.
  • Page 37 SAFETY SIGNS UCL18N009 1 - Warning: Do not remove radiator cap while engine is hot. Hot steam will injure you. 2 - Caution: Keeps hands and clothing away from rotating fan and belts to prevent serious injury. 3 - Caution: Do not touch while the system is hot.
  • Page 38 SAFETY SIGNS UCL18N010 1 - Operator's manual 2 - Warning: Push the button to lock position with joystick lever is neutral whenever the implement is not operation. 3 - Warning: Always set the knob to lock when 1. Travelling on the road. 2.
  • Page 39 SAFETY SIGNS UCL18N011 1 - Warning: Attach implements and trailers to the tractor only using the prescribed drawbar or hitch. 2 - Danger: Rotating driveline contact can cause death. KEEP AWAY! Keep all drive line. Tractor and equipment shields in place during operation. 3 - Warning: Stay clear of raised boom and bucket.

  • Page 40: Universal Symbols

    UNIVERSAL SYMBOLS Some of the universal symbols have been shown below with an indication of their meaning. Engine Pressured-open slowly Corrosive substance speed rev/minX100 ''Tortoise'' Slow or Hours, recorded Continuous variable minimum setting Engine coolant ''Hare'' fast or maximum Warning temperature setting Transmission oil...
  • Page 41 NOTES  ...

  • Page 42: Controls, Instruments & Operations

    Particular attention should be paid to the recommendations for running-in to ensure that your tractor will give long life and dependable service for which it was intended. If in doubt about any aspect of the operation of the tractor consult your ZETOR tractor dealer / distributor. 1. Instrument and switches...

  • Page 43: Main Switch (Key Switch)

    CONTROLS, INSTRUMENTS & OPERATIONS Main switch (key switch) [OFF]- The key can be inserted or removed. [ON]- The electric circuit is on. [GLOW] - Glow plugs preheat the com-bustion chamber. [START]- The starter motor is engaged. When the key is released it will return to the ON position. 1 - Glow 2 - Off 3 - On...

  • Page 44: Tachometer

    CONTROLS, INSTRUMENTS & OPERATIONS Tachometer This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear. U18N014 Hour meter The hour meter consists of digits with the last digit indicating 1/10th of an hour. UCL18N013 Fuel gauge and water temperature gauge Fuel gauge...

  • Page 45: Warning Lights

    CONTROLS, INSTRUMENTS & OPERATIONS Warning lights UCL18N016 High beam lamp is operated on the combination switch. Low beam lamp is operated on the combination switch. Parking brake is operated when footbrake is engaged. PTO monitor lamp Shows the revolution of PTO. Fuel Level If it comes on while the engine is running, fill the tank with fuel.

  • Page 46: Independent Pto

    CONTROLS, INSTRUMENTS & OPERATIONS Independent PTO 1 - PTO On-Off S/W 2 - PTO Mode S/W UCL18N017 It must be noted that the PTO shift lever on the LHS below the driver seat should be shifted to position 1 (540 RPM) or 2 (1,000 RPM) depending upon the implement specification. In no case the specified speeds be crossed as serious damage to the tractor/implement to person can result because of this.

  • Page 47: Pto Control Switch

    CONTROLS, INSTRUMENTS & OPERATIONS PTO Control switch This switch is situated near the starting key location on the dash panel. There are three positions marked for this switch. OFF at the center MANUAL at the left AUTO AT THE RIGHT. UCL18N018...
  • Page 48 CONTROLS, INSTRUMENTS & OPERATIONS The PTO shaft will not rotate if either of the two switches is in OFF position. The following table explains how the PTO operates at the two different (Manual & Auto) positions of the PTO control switch with the PTO ON/OFF switch in the on position. First select the specified speed for the PTO by using the PTO shifter on the LHS, below the driver seat.

  • Page 49: Operation The Controls

    CONTROLS, INSTRUMENTS & OPERATIONS 2. Operation the controls UCL18N019 1 - Shuttle shift lever 2 - Steering wheel 3 - Clutch pedal 4 - Sub shift lever 5 - 4WD shift lever 6 - Auxiliary valve lever 7 - Position lever 8 - Draft control lever 9 - Main shift lever 10 - Diff-lock pedal...

  • Page 50: Hand Throttle (Throttle Lever)

    CONTROLS, INSTRUMENTS & OPERATIONS Hand throttle (Throttle lever) Pulling the hand throttle towards the driver increases revolutions. Pushing it away from the driver decreases revolution. 1 - Throttle Lever UCL18N020 Clutch pedal When the clutch pedal is pressed on models with mechanical transmissions, drive is disengaged and the gear range and forward or reverse travel can be selected.

  • Page 51: Brake Pedal

    When starting to operate the tractor, be sure to release the parking brakes. Misuse of the brakes may cause damage to the transmission and is therefore not acceptable to Zetor for coverage under the warranty.

  • Page 52: Main Gear Lever

    CONTROLS, INSTRUMENTS & OPERATIONS Main gear lever 1 - Main shift lever 2 - Sub shift lever UCL18N024 This lever can be shifted by using the clutch, both when the tractor is stationary or mobile. It is located on the RH of the driver seat. Sub gear lever (Linear shift lever) 1 - Main gear lever 2 - Sub gear lever...

  • Page 53: Diff-Lock Pedal

    CONTROLS, INSTRUMENTS & OPERATIONS Diff-lock pedal 1 - Diff-lock pedal In case of wheel slippage use the diff-lock by pushing down on the diff lock pedal. To release it remove the foot from the pedal. UCL18N026 Danger: Tractor will be difficult to turn if the diff-lock is engaged, ensure the lock is disengaged before turning the steering wheel.

  • Page 54: Tilt Lever

    CONTROLS, INSTRUMENTS & OPERATIONS Tilt lever 1 - Tilt lever UCL18N028 To adjust the inclination of the steering wheel with a 3 stages and set it to the desired position. Danger: Ensure that the tilt pedal has locked before moving the tractor. PTO gear Your tractor is equipped with 1 Speed rear PTO to suit range of applications and conditions.

  • Page 55: Operating The Hydraulics

    CONTROLS, INSTRUMENTS & OPERATIONS Operating the hydraulics 1 - Position control lever UCL18N029 The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control lever mounted beside the driver. Caution: When working with the 3-point linkage, keep well clear of the operating radius of the lift arms and any attached implement.

  • Page 56: Lowering Speed Control Knob For The 3 Point Hitch

    CONTROLS, INSTRUMENTS & OPERATIONS Lowering speed control knob for the 3 point hitch This knob controls the downward speed of the hydraulics three point linkage and positioned at the front of the driver's seat. To slow the downward speed - turn the knob clockwise. To increase the downward speed, turn the knob anticlockwise.

  • Page 57: Remote Hydraulic Control Valve Coupler Connecting And Disconnecting

    CONTROLS, INSTRUMENTS & OPERATIONS Remote hydraulic control valve coupler connecting and disconnecting Connecting 1. Clean both couplers. 2. Remove dust plugs. 3. Insert the implement coupler to the tractor hydraulic coupler. 4. Pull the implement coupler slightly to make sure couplers are firmly connected. 1 - A 2 - B UCL18N033...

  • Page 58: Joy Stick Lever

    CONTROLS, INSTRUMENTS & OPERATIONS Joy stick lever This simple joystick lever can control the use of a front-end loader. And lift-retract, dump-rollback smoothly and act as one handle lever. To raise the front end loader: pull the lever to lift position. To lower the front end loader: push the lever to retract position.

  • Page 59: Safety Implement For Joystick Lever

    CONTROLS, INSTRUMENTS & OPERATIONS Safety implement for joystick lever 5 - PTO on S/W 6 - PTO off S/W UCL18N036 Warning: Hydraulic fluid escaping under pressure can have enough force to penetrate the skin. Hydraulic fluid may also infect a minor cut or opening in the skin. If injured by escaping fluid.

  • Page 60: Operating The 3 Point Linkage (Tpl)

    CONTROLS, INSTRUMENTS & OPERATIONS Operating the 3 point linkage (TPL) U18N041 1 - Top link 2 - Link bracket 3 - Check link 4 - Extendable type 5 - Swing draw bar 6 - Lower link 7 - Adjusting handle 8 - Lift rod Telescopic stabilizers adjustment The stabilizers are intended for limiting or preventing...

  • Page 61: Adjustment Of The Top Link

    CONTROLS, INSTRUMENTS & OPERATIONS Adjustment of the top link 1 - Top link adjustable handle 2 - Lock nut 3 - Position of top link 4 - A 5 - B UCL18N038 Lengthening or shortening the top link will change the angle of the implement. The locating hole of the top link varies with the type of implement used.

  • Page 62: Adjustment Of The Lift Link On The Lower Link

    CONTROLS, INSTRUMENTS & OPERATIONS Adjustment of the lift link on the lower link 1 - Lift arm 2 - Lower link 3 - For stabilizer 4 - Extendable type 5 - Position A 6 - Lift link For different applications change the position of the lift rod on the lower links as shown and insert the pin in the direction of the arrow.

  • Page 63: Towing Devices

    CONTROLS, INSTRUMENTS & OPERATIONS Towing devices Warning: All the implements mounted on the tractor must be secured firmly and in accordance with the manufacturer's instructions; see attachment holes diagram. Use permitted devices only. Warning: The front towing hitch should be used for emergency trailer towing or for towing the tractor in the yard or in an authorised service centre.

  • Page 64: Technically Permissible Towable Masses

    CONTROLS, INSTRUMENTS & OPERATIONS Implement hitching and unhitching To hitch an implement to the drawbar, proceed as follows - Remove lock pin 1 - Remove pin 2 - Reverse the tractor slowly up to the implement - Insert pin 2 - Insert lock pin 1 Drawbar type Maximum horizontal load Maximum vertical load Rear tyre 13.6L - 26 8PR(R1)

  • Page 65: Operation

    CONTROLS, INSTRUMENTS & OPERATIONS Operation Starting the engine Before starting the engine carry out the pre-operational checks as set out in chapter 'Safe operation of your tractor'. 1. Sit on the driver seat. 2. Apply the footbrake. 3. Put the hydraulic lever in the down position. 4.

  • Page 66: Driving The Tractor

    CONTROLS, INSTRUMENTS & OPERATIONS Driving the tractor Warming up When starting the engine allow it to warm up to operating temperature by allowing it to idle 5-10 minutes to ensure full lubrication and operating temperature. Failure to do so can shorten engine life substantially. Warming up in cold weather Cold weather will change the viscosity of the oil, resulting in a reduced oil pumping capacity, which can cause damage to the engine if it is not warmed up correctly.

  • Page 67: Tight Turns In The Field

    CONTROLS, INSTRUMENTS & OPERATIONS Tight turns in the field Disconnect the latch connecting left and right brake pedals to allow the use of individual pedals. To make a tight turn use both the steering wheel and the brake pedal at the same time. For a left turns use the left pedal and a right turn the right pedal.

  • Page 68: Driving Downhill

    CONTROLS, INSTRUMENTS & OPERATIONS Driving downhill Use the engine's ability to brake when traveling downhill. Never rely on the brakes only and never travel downhill with the gears in neutral. Caution: When operating in hilly terrain the risk of the rollover is increased substantially, please drive with extra care.

  • Page 69: Fuel Gauge

    CONTROLS, INSTRUMENTS & OPERATIONS Fuel gauge To avoid excessive condensation in the fuel tank refill at the end of each day's work and ensure during the day that it does not drop to a low level where the fuel system will require bleeding to expel air in the system after refilling the tank.

  • Page 70: Trailer Socket (Seven Terminal Electrical Socket Type)

    CONTROLS, INSTRUMENTS & OPERATIONS Trailer socket (seven terminal electrical socket type) 1 - Trailer socket To operate the electrical systems of implements, trailer lighting, warning lamp etc. UCL18N048 Caution: When traveling on public or farm roads connect both brake pedals and allow for the weight of any mounted implement to ensure that the unit is not unbalanced.

  • Page 71: Track Adjustment (Utilix Cl45/45Nc/55/55Nc)

    CONTROLS, INSTRUMENTS & OPERATIONS Track adjustment (UTILIX CL45/45NC/55/55NC) As UTILIX CL45/45NC/55/55NC models of Zetor are front wheel assist the front track can be set in 2 positions. The rear track can be set in 5 positions as illustrated. UCL18N049...

  • Page 72: Connecting And Disconnecting Implement

    CONTROLS, INSTRUMENTS & OPERATIONS Connecting and disconnecting implement Connection 1) Make sure to stop the engine before connecting it. 2) Move the double acting valve lever forward and backward for 4 to 5 times to release the pressure in the hydraulic line of the tractor.

  • Page 73: Mounting Implement

    CONTROLS, INSTRUMENTS & OPERATIONS Mounting implement If the PTO is used, remove the safety cover off the PTO shaft. Adjust the yoke rod on the lower links to suit the implement in use. Attach the left lower link, then attach the right lower link using the adjusting handle on the leveling box if required.

  • Page 74: Fixtion Points Of Loader

    CONTROLS, INSTRUMENTS & OPERATIONS Fixtion points of loader 1 - Right (front) UCL18N050 2 - Left (front) UCL18N051 3 - Right (rear) UCL18N052 4 - Left (rear) UCL18N053 SPEC Strength No. Remark 1 M16 x 2.0 2 M14 x 2.0 3 M12 x 1.75 7T...
  • Page 75 NOTES  ...

  • Page 76: Lubrication & Maintenance

    Next service inspections always after covering another 250 EH but not later than 12 months after the previous service inspection. The service inspections are a part of tractor maintenance. The services authorized by Zetor will provide professional performance of service inspections according to the manufacturer's instructions.

  • Page 77: Engine Oil

    CONTROLS, INSTRUMENTS & OPERATIONS Engine oil 1 - Lower level 2 - Upper level 3 - Engine oil gauge Pull out the stick, wipe it and dip in the oil sump. Ensure that oil level is between the upper and lower mark near the upper mark.

  • Page 78: Transmission Oil

    CONTROLS, INSTRUMENTS & OPERATIONS Transmission oil Check the level with the dipstick on top of the transmission in rear of the seat. If the level is low add oil through the filler hole. Caution: Always ensure that you use the correct oil for topping up or oil changes. 1 - Upper level 2 - Lower level U18N061...

  • Page 79: Tyre Pressure

    CONTROLS, INSTRUMENTS & OPERATIONS Tyre pressure The air pressure used in the tires has a direct bearing on the life of the tire and its performance in the field. Ensure that the tire pressures are correct and in accordance with the table in chapter Track adjustment. To make a visual judgment see the drawing on the right.

  • Page 80: Installing Loader

    CONTROLS, INSTRUMENTS & OPERATIONS Installing loader 1. Connect P port of loader control valve to the line on the tractor marked P (from the PTO valve). 2. Connect the T port on the loader control valve to the line on the tractor marked T. 3.

  • Page 81: Maintenance And Adjustment Schedule

    CONTROLS, INSTRUMENTS & OPERATIONS Maintenance and adjustment schedule Periodical check and service table O Check, top-up or adjust, X Replace, XX First replacement Service interval(hour meter,mark) Division Item Daily Frequency Comment Every 250 hours Engine oil or 12months & Cartridge after first 50 hours Clean every 100...
  • Page 82 CONTROLS, INSTRUMENTS & OPERATIONS Service interval(hour meter,mark) Division Item Daily Frequency Comment Every 500 hours or Trans 12months mission oil after first 50 hours Free play of Check daily (20~30 mm) brake pedal Adjust so that State of both operate both brake Check daily simultaneously...
  • Page 83 CONTROLS, INSTRUMENTS & OPERATIONS Service interval(hour Frequency Comment meter,mark) Division Item Daily Tighten if loose Wheel nut Front:35-59 (m- fastening Check daily torque Rear82-128 (m-kg) Operation of Check daily instrument Adjustment of the Check every throttle 250 hours pedal Replenish every 50 hours Grease each O O O O O O O O O...

  • Page 84: Tire Size And Inflation Pressure

    CONTROLS, INSTRUMENTS & OPERATIONS Tire size and inflation pressure AIR PRESSURE TIRE SIZE RIM SIZE Mpa(psi) FRONT 9.5-16 6PR W8-16 0.216 (31.3) REAR 13.6-26 8PR W11-26 0.196 (28.4) FRONT 12-16.5 10PR W16.5-9.75 0.345 (50.0) REAR 17.5L-24 8PR W 15L-24 0.179 (26.0) FRONT 12-16.5 6PR W 16.5-9.75 0.450 (65.2) REAR...

  • Page 85: Filling Diagram & Capacity Table

    CONTROLS, INSTRUMENTS & OPERATIONS Filling diagram & capacity table U18N067 1 - Oil filler hole 2 - Greasing point 3 - Drains 4 - Window 5 - Grease fitting 6 - Engine filler 7 - Front axle drain 8 - Front axle greasing point 9 - Front axle oil filler 10 - Radiator 11 - Engine drain...

  • Page 86: Recommended Transmission Oil

    CONTROLS, INSTRUMENTS & OPERATIONS Filling point Fillings Quantity Liter (gal.) UTILIX MODEL CL45/45NC/55/55NC 50/50 : Ethylene Glycol/Water (L.L.C) Radiator 8.5 l (2.24 US gal) ASTM D4985 / D6210 API : CH4 grades Recommended SAE viscosity grades Engine 8.2 l (2.16 gal) A: Viscosity B: Temperature Transmission Case...

  • Page 87: Opening Method Of Each Cover

    CONTROLS, INSTRUMENTS & OPERATIONS Opening method of each cover Opening method of Hood With the hood up the Hook release lever can be removed by pulling rearwards, having first detached the hood lamp wiring harness. Hood can be open by itself. UCL18N059 UCL18N060 Opening the side cover...

  • Page 88: Fuel

    CONTROLS, INSTRUMENTS & OPERATIONS Fuel Important: As diesel fuel equipment is susceptible to contamination by dust or water, ensure that all dust and water is kept well away from the fuel tank. Bleeding the fuel system U18N072 1 - Fuel filter (B) 2 - Fuel return line 3 - Engine 4 - Injection pump...

  • Page 89: Changing The Oils In The Tractor

    CONTROLS, INSTRUMENTS & OPERATIONS Changing the oils in the tractor Always use quality oils as engine or transmission oil (refer to the chapter: Recommended transmission oil) Refer to the tables 'Periodical check and service table' for the change frequency. Changing engine oil 1 - Engine oil filter 2 - Level gauge UCL18N063...

  • Page 90: Changing The Transmission Oil

    CONTROLS, INSTRUMENTS & OPERATIONS Changing the transmission oil 1 - Drain plug UCL18N064 1 - Upper level 2 - Lower level Remove the drain plug from bottom of the transmission and drain the oil. Replace and check the drain plug. U18N075 1 - Oil level gauge 2 - Oil port...

  • Page 91: Changing Oil In The Front Axle

    CONTROLS, INSTRUMENTS & OPERATIONS Changing oil in the front axle Refill the transmission to the correct level on the dipstick with new oil. Capacity: 10 L (2.65 US gal) 1 - Upper level 2 - Lower level U18N078 1 - Top plug (Vent plug) UCL18N066 1 - Level gauge &...

  • Page 92: Cleaning And Changing Filters

    CONTROLS, INSTRUMENTS & OPERATIONS Cleaning and changing filters Engine oil filter 1 - Engine oil filter 2 - Level gauge Using a filter wrench turn the filter anti clockwise to remove it. Lightly smear the rubber seal on the new filter with oil to ensure, turn it clockwise until the seal contacts the base and then turn it another 2/3 turn to tighten it.

  • Page 93: Fuel Filter

    CONTROLS, INSTRUMENTS & OPERATIONS Fuel filter The fuel filter/water separator (if equipped) is not usually supplied by Perkins. The following test describes a typical fuel filter/water separator. Refer to the OEM information for further information in the fuel filter/water separator. Turn the fuel supply valve (if equipped) to the OFF position before performing this maintenance.

  • Page 94: Hydraulic Oil Filter And Engine Oil Filter Cartridge

    CONTROLS, INSTRUMENTS & OPERATIONS Hydraulic oil filter and engine oil filter cartridge 1 - Transmission oil filter 2 - Loader valve Remove the filter with a filter wrench. UCL18N069 1 - Engine oil filter 2 - Level gauge To replace, apply oil or grease on the seal, fit by hand until seal contacts bare, then turn it 2/3rd turn further to tighten it check for leaks.

  • Page 95: Changing The Coolant

    CONTROLS, INSTRUMENTS & OPERATIONS Changing the coolant 1 - Radiator cap 1. Open the drain cock in front of the engine oil filter to drain the coolant. U18N084 1 - Drain Cock 2. Open the radiator cap at the same time. 3.

  • Page 96: Cleaning The Radiator

    CONTROLS, INSTRUMENTS & OPERATIONS Cleaning the radiator Insects, grass straw and dust can all block the radiator, condenser and reduce its efficiency. Remove the radiator cover to clean it and the radiator. Release the bolt and pull to remove the cover. Then clean the radiator between the fins and tube by using clean water.

  • Page 97: Greasing The Tractor

    CONTROLS, INSTRUMENTS & OPERATIONS Greasing the tractor Grease the tractor according to the service schedule (Tables: Periodical check and service table) Ensure that grease nipples are cleaned well before any attempt is made to grease them. 1 - Grease nipple UCL18N070 1 - Grease nipple UCL18N071...

  • Page 98: Gap Adjustment

    CONTROLS, INSTRUMENTS & OPERATIONS Gap adjustment Adjusting the brakes 1 - Free play As is the case with the clutch, use of the brakes will change the pedal free play and the balance between the right and left pedal. The correct pedal free play is 1.18~1.57 in. (30~40 mm). U18N091 Adjusting method Loosen the double locknuts to adjust the brake.

  • Page 99: Battery Maintenance

    CONTROLS, INSTRUMENTS & OPERATIONS Battery Maintenance Checking the battery 1 - Indicator To the battery there is an inspection charging indicator. GREEN: Good condition BLACK: Charging necessary WHITE: Replace battery UCL18N075 Caution: Electrolyte contains acid and can cause serious burns. Any spillage on skin should be washed off by running water immediately.

  • Page 100: Fan Belt Adjustment

    CONTROLS, INSTRUMENTS & OPERATIONS Fan belt adjustment 1. Loosen the alternator pivot bolt (2) and the bolt (3). 2. Move the alternator in order to increase or decrease the belt tension. Tighten the alternator pivot bolt and the link bolt to 22 N.m (16 lb ft) (1). 1 - 7~9 mm U18N096 Alternator inspect...

  • Page 101: Air Conditioner Compressor Belt Adjustment

    CONTROLS, INSTRUMENTS & OPERATIONS Air conditioner compressor belt adjustment 1 - Tension adjusting bolt Check the compressor belt tension regularly and adjust if required. The correct tension is if the center of the belt is pushed with a finger it moves in approx. 0.39 in. (10 mm) as shown in the picture.

  • Page 102: Checking Hoses And Lines

    CONTROLS, INSTRUMENTS & OPERATIONS Checking hoses and lines The fuel lines, radiator hoses, hydraulic and rubber hoses are consumables, which deteriorate by age and use. Check them regularly and replace if faulty. Caution: Damaged fuel lines leak and cause fires. Damaged radiator hoses can cause hot water burns and in severe cases seize the engine.

  • Page 103: Replacing Fuses

    CONTROLS, INSTRUMENTS & OPERATIONS Replacing fuses The circuit has 8 blade type fuses in its wiring circuit (See UTILIX 45 / UTILIX 55 Cabin wiring diagram) When a fuse has blown replace it with one of the same value. Using a large capacity fuse or wire burn out the wiring system. Use fuse tongs to replace fuses.

  • Page 104: Storage

    CONTROLS, INSTRUMENTS & OPERATIONS Storage Service prior to daily and short terms storage. Wash the tractor and keep it clean. Fill the tank to avoid condensation and rust. Lower any attached implement to the ground before parking the tractor. For long-term storage consult your dealer. For daily or short term storage Clean the tractor and remove all dirt from field work.

  • Page 105: Engine

    CONTROLS, INSTRUMENTS & OPERATIONS Engine 1. Put the engine oil on load after the engine is heated & the water temperature gauge indicates the needle to be in the green zone. 2. If excessive black smoke is visible, then the paper element of air cleaner, Fuel injection pump or nozzles should be checked.

  • Page 106: How To Use Of Jacks

    CONTROLS, INSTRUMENTS & OPERATIONS How to use of jacks Front axle UCL18N079 Rear axle UCL18N080 - If the tractor must be lifted for servicing, take it to a suitably equipped workshop. - Carry out the following operations before any operation about the tractor. Engage the four-wheel drive, the first gear and the parking brake and put chocks to the wheels touching the ground.
  • Page 107 NOTES  ...

  • Page 108: Cabin

    CABIN The cab fully conforms to the international standard as far as safety and soundproofing are concerned. It can be provided with ventilation, heating and air-conditioning system. It is available in the following version.: Cab with ventilation and heating systems Cab with ventilation, heating and air-conditioning systems.

  • Page 109: Instrument And Related Parts

    CABIN Instrument and related parts Doors The doors are provided with key locks. To open from the outside, when unlocked, depress the push button. To open from inside, push the lever downwards. U18N107 Rear window The rear window is fitted with central handle for opening. When opened it is held in place by two dampers.

  • Page 110: Working Lamps (Front And Rear)

    CABIN Working lamps (front and rear) The working lamps are located on the cab roof (two in the front and two in the rear) .They are switched on by means of the special switches on the roof console. 1 - Working lamp UCL18N083 1 - Working lamp UCL18N084...

  • Page 111: How To Controls Cabin

    CABIN How to controls cabin Interior devices 1 - Sun roof 2 - Recirculation inlet 3 - Cassette stereo 4 - Pivotable diffuser 5 - Interior lamp 6 - Air conditioner, heater control U18N112...

  • Page 112: Ventilation

    CABIN Ventilation The ventilation unit is housed in the cab ceiling. To switch it on and adjust it, turn the electrical fan switch to the desired speed. The cab becomes slightly pressurized when the ventilation system is in operation, so that the fresh air can enter only by way of the filter installed in the rear section of the cab roof.

  • Page 113: Interior Lamp

    CABIN Interior lamp Push the button to light on. And push it again to light off. 1 - Interior lamp U18N115 Blower control switch Four position rocker switch. U18N116 Temperature control Set temperature control as required fully clockwise. For maximum cool and fully counterclockwise for heat. U18N117 Air conditioner switch To operate the air conditioner the blower must be on the blower speed temperature control and all vents...

  • Page 114: Circulation Diffuser

    CABIN Circulation diffuser 1 - Circulation diffuser With the circulation vent set in any position outside Air will still be pulled into the cab. U18N118 Heating system The heater is switched on and adjusted by rotating the control knob at the roof console, then switching on the blower and setting the selector at the preferred speed.

  • Page 115: Air Conditioning System

    CABIN Air conditioning system The system is designed to ensure optimum temperature inside the cab and maximum comfort and safety for the operator. However, it is advisable to consult our specialized workshops whenever repairs or adjustments need to be performed. Do not approach the system with open flames, as any escape from the circuit may produce a lethal gas.

  • Page 116: Circulation Diffuser

    CABIN Circulation diffuser With the circulation vent set in any position outside air will still be pulled into the cab. Cab air intake filter The ''paper'' filter is not suitable for the treatment of pesticides and so must be replaced by an ''active carbon'' filter available optionally.

  • Page 117: Ash Tray

    CABIN Ash tray Located at right side of near side window in cabin. Cup holder Put the bottles and personal belongings. Cigarette lighter Push the button. Use that is retune to original position. 1 - Cigarette lighter 2 - Ash tray 3 - Cup holder U18N125...
  • Page 118 CABIN 1. Checking the air conditioning system. 1 - Economic friendly refrigerant : R134a 0.7~0.85 kg. The presence of air and water in the system could jeopardize its efficiency. - The air is uselessly compressed by the compressor and no cooling effect is produced. - The moisture has a tendency rise to obstructions which prevent the cooling efficiency.

  • Page 119: Air Conditioning System Troubleshooting

    CABIN Air conditioning system troubleshooting Bubbles or foam visible Trouble shoot Bubbles flow and Deficient of refrigerant Abnormal refrigerant gas replenish. disappeared like a fog Nothing different temperature flows. between H.L pipe. High pressure of the pressure gauge needle indicates low pressure.
  • Page 120 CABIN 3. Diagnosing malfunctions (1) Tracing faults SYMPTOM CONDITION CAUSE REMEDY Insufficient Lub. Replenish Belt tension release Adjust Inlet sound Abnormal sound Outlet sound Release the bracket Tighten the bolts Clutch fail Check Damaged parts Check, replace Inlet cause Slip the clutch Check, replace Abnormal revolution Not Lub.
  • Page 121 CABIN SYMPTOM CONDITION CAUSE REMEDY Regular noise Control the compressor Noise Interference with pulley irregular noise direction Engaged sometimes Wire defect Check wire Clutch gap large Adjust Engaged to push Disengage with hand Low voltage Check battery 3. Clutch No defect wire Malfunction Replace Low voltage...

  • Page 122: Specifications

    84mm (3.3in) x 100mm (3.9in) Cylinders Displacement Liters 2,216 Compression Ratio 22.4 : 1 UTILIX CL 45/45NC - 42,7 PS (31,4 Kw) 1. ENGINE Gross Power PS (Kw) UTILIX CL 55/55NC - 48,7 PS (36.6 Kw) Max Torque (rpm) 1,800 rpm...
  • Page 123 SPECIFICATIONS ITEM DESCRIPTION REMARKS Volts DC 12V Battery Capacity 12 Volt 80AH Alternator 12V 65A Starting Motor kW 2. ELECTRICAL STARTING AND Head lights, Side indicators, Rear parking, LIGHTING Brake & Indicatorlight , Fuel warning, water in fuel E/G warning indicator, Lighting On dash board indicators for battery charging, turn signal, PTO signal, Engine oil pressure,...
  • Page 124 SPECIFICATIONS ITEM DESCRIPTION REMARKS Type Open System Main pump Capacity (L/min) 33.5 Working Pressure (kPa) 17500 Pump Steering pump capacity (L/min) 17.5 Working Pressure (kPa) 14000 5. HYDRAULIC Category SYSTEM Control Position / Draft 3-Point Lift capacity at Hitch (kg) 1,503 Hitch Lift capacity at 24in.

  • Page 125: Mass And Tyre

    SPECIFICATIONS Mass and tyre Axle No.1 Load capacity (x2) 1,420 5,600 3,800 Tyre (dimensions) Permissible 12 - 9.5 - 12 - maximum 16.5 Combination 16.5 mass R4 6PR on rear axle 10PR Permissible maximum mass 1,400 1,400 1,400 on front axle 3,100 13.6 - 26 8PR 1,925...

  • Page 126: Noise Levels

    UTILIX CL 55 NOISE LEVELS Model Maximum external noise level With tractor Maximum external noise level With tractor moving, db(A) stationary, db(A) UTILIX CL 83.5 76.5 45NC UTILIX CL 81.6 83.2 55NC UTILIX CL 45 81 76.5 UTILIX CL 55 77.5...

  • Page 127: Vibration Referred To The Operator Position

    SPECIFICATIONS Vibration referred to the operator position The value is referred to the amount of mechanical vibration transmitted by the tractor to WHOLE-BODY as defined by UNI ISO2631-1:2008. Said value must be utilised for assessment of the vibration exposure risk, but it cannot cover all the possible conditions of use of the tractor since it may vary in accordance with parameters that are not always related to the tractor(terrain, implements, etc.).

  • Page 128: Fault Tracing

    FAULT TRACING Engine troubleshooting SYMPTOM CAUSE REMEDY Push the clutch in Clutch not pushed in Charge or replace the Turning the main switch will not Battery flat battery operate the starter Dealer to repair or replace Switch faulty Contact dealer for repair or replace Charge the battery Low battery...

  • Page 129: Clutch, Brake And Hydraulic System Troubleshooting

    FAULT TRACING Clutch, brake and hydraulic system troubleshooting SYMPTOM CAUSE REMEDY Incorrect adjustment Adjust to correct free play The clutch slips Worm or burnt lining Contact dealer for repair Clutch The clutch does not Incorrect adjustment Rusty clutch Adjust to correct free play disengage lining Contact dealer for repair...

  • Page 130: Steering Wheel And Electric Instruments Troubleshooting

    FAULT TRACING Steering wheel and electric instruments troubleshooting SYMPTOM CAUSE REMEDY Wrong toe-in Adjust toe-in Steering Steering wheel shaking Unequal tire pressure Inflate both to correct pressure wheel Loose component Tighten or replace if worn Excessive play in the Worn steering shaft Contact dealer for repair steering Worn components...
  • Page 131 NOTES  ...

  • Page 132: Towing The Tractor

    TOWING THE TRACTOR U18N137 The tractor can be towed only for short distances, such as, for example, from inside to outside a building. A broken down tractor should be towed for the minimum indispensable distance to remove it from potentially dangerous conditions.

  • Page 133: Towing With The Engine Running

    TOWING THE TRACTOR Towing with the engine running Towing with the engine running can be performed if forced gearbox lubrication is ensured: Engine speed between 1200 - 1300 rpm. Maximum towing speed 8 km/h Maximum towing distance 1 km For towing the tractor use only a standard bar applied to the front towing hitch approved by the manufacturer. Make sure to use the correct pin for the towing hitch and that it is secured with its locking pin.

  • Page 134: Wiring Diagram

    WIRING DIAGRAM Wiring diagram 1 U18N126 1 - Harness (engine) 14 - Fuse box 2 - Harness (rear) 15 - Controller (A) 3 - Accel sensing S/W 16 - Controller (B) 4 - Load sensing S/W 17 - Cruise speed control S/W 5 - Cruise S/W 18 - PTO mode S/W 6 - Parking pedal S/W...

  • Page 135: Wiring Diagram 2

    WIRING DIAGRAM Wiring diagram 2 U18N127 1 - Nozzle (front) 15 - 10 2 - Battery (-) 16 - Oil pressure S/W 3 - Washer tank (front) 17 - Compressor 4 - Nozzle (rear) 18 - Injection pump 5 - Washer tank (rear) 19 - Glow plug 6 - Start realy 20 - Lighter...

  • Page 136: Roll-Bar Wiring Diagram

    WIRING DIAGRAM Roll-bar wiring diagram UCL18N092 1 - Trailer coupler 2 - Hyd. lever (S/W) 3 - Level control (upper) 4 - PTO valve 5 - Combination lamp (RH) 6 - Harness (main) 7 - Combination lamp (LH) 8 - Fuel gauge 9 - Reverse horn 10 - Level control (lower) 11 - Ext.

  • Page 137: Cabin Wiring Diagram 1

    WIRING DIAGRAM Cabin wiring diagram 1 UCL18N093 1 - Working lamp (front.RH) 15 - Speaker (LH) 2 - Combination lamp (RH) 16 - Ext. S/W 3 - Harness (main) 17 - Stop lamp (RH) 4 - Combination lamp (LH) 18 - Level control (upper) 5 - PTO valve 19 - Trailer coupler 6 - Level control (lower)

  • Page 138: Cabin Wiring Diagram 2

    WIRING DIAGRAM Cabin wiring diagram 2 UCL18N094 1 - Switch set 2 - Relay set 3 - Wiper motor (front) 4 - Front working lamp (LH) 5 - Front working lamp (RH) 6 - Rear working lamp (RH) 7 - Rear working lamp (LH) 8 - Rear wiper 9 - Room lamp 10 - Speaker (LH)

  • Page 139: Cabin Wiring Diagram 3

    WIRING DIAGRAM Cabin wiring diagram 3 U18N130 1 - Front working lamp (RH) 2 - E/V unit 3 - Front wiper 4 - Front working lamp (LH) 5 - Audio 6 - Antenna 7 - Speaker (LH) 8 - Rear working lamp (LH) 9 - Rear wiper 10 - Rear working lamp (RH) 11 - Speaker (RH)
  • Page 140 WIRING DIAGRAM 1 - Panel, range RPM sensor 2 - Head lamp, horn 3 - Working lamp 4 - Stop lamp, reversing lamp 5 - Turn signal 6 - Controller 7 - Engine stop 8 - Fuel pump 9 - Coupler 10 - Auto rolling 11 - Quick turn UCL18N095...
  • Page 141 NOTES  ...

  • Page 142: Power Train

    POWER TRAIN UCL18N096...
  • Page 143 NOTES  ...

  • Page 144: Index

    INDEX Driver's seat Driving downhill About this manual Driving the tractor Adjusting method Adjusting the brakes Emergency exits Adjusting the throttle lever Engine Adjusting toe-in Engine coolant Adjustment of lower link Engine cooling water Adjustment of the lift link on the lower link Adjustment of the lift rod (left, right) Engine oil Engine oil filter...
  • Page 145 INDEX Oil system Stay clear of rotating shafts Opening method of each cover Steering Opening method of hood Steering wheel and electric instruments troubleshooting Opening the side cover Stopping the engine Operating the 3 point linkage (TPL) Storage Operating the hydraulics Sub gear lever (linear shift lever) Operation Operation of the diff lock...
  • Page 146  ...
  • Page 147 Operator's manual Utilix CL 45 Utilix CL 55 Edition: 1-100-2018 Publication No.: 222.213.433 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...
  • Page 148 Made in EU...

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