Summary of Contents for FERRI TR Series
- Page 1 MAINTENANCE AND USE MANUAL CUTTER BAR Machine Model Serial number ENGLISH UM0015-01-00EN Rev. 01.00...
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Page 3: Table Of Contents
Index Rev. 01.00 1 GENERAL INFORMATION Introduction and purpose of the manual 1.1.1 Addressees ................................9 1.1.2 Conservation ................................. 10 1.1.3 Information on the machine........................... 10 1.2 Machine identification Spare parts Term ‘right’ and ‘left’ 2 TECHNICAL CHARACTERISTICS General description of the machine 2.1.1 Intended uses................................ 13 2.1.2 Contraindications .............................. - Page 4 Rev. 01.00 Stopping Transport position 7 ORDINARY MAINTENANCE 7.1 Greasing Trouble shooting chart 8 EXTRAORDINARY MAINTENANCE Pipe replacement Replacing the cutting blades 9 SCRAPPING AND ELIMINATION 10 GUARANTEE 10.1 Cancellation of the Guarantee TR-TRM...
- Page 5 Rev. 01.00 DECLARATION OF CONFORMITY - Type “B” The Company: FERRI s.r.l. - Via C.Govoni, 30 - 44030 Tamara (FE) - Italy Tel. +39-0532.866866 - Fax +39-0532.866851 http://www.ferrisrl.it e-mail: info@ferrisrl.it Declares under its own responsibility that the machine: CUTTER BAR...
- Page 7 Rev. 01.00 PRECAUTIONARY STATEMENTS PERSONAL SAFETY Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them.
- Page 8 Rev. 01.00 PREFACE To work in safety you must: Apply the general precautions for the use of all mechanical means as set out in Chap. 3; Always follow the instructions for use given in the USE and MAINTENANCE manual or, in the case of particularly complex equi- pment, follow specific courses offered by manufacturers, dealers, technical assistants, etc.;...
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Page 9: General Information
Please read this use and maintenance manual carefully and take careful note of the instructions provided before using or che- cking the machine. In case any of the texts or tables are difficult to understand or the diagrams/drawings are unclear, please contact FERRI Srl directly for clarifications from use/maintenance experts or the authors of this manual. -
Page 10: Conservation
If it is not delivered with the machine or if it is lost, you must apply to FERRI srl for a new copy, which will be sent to you in the shortest time possible. This manual contains regulations for use, ordinary maintenance, extraordinary maintenance and troubleshooting for the machine produced by FERRI srl. -
Page 11: Spare Parts
1.3 Spare parts It is strongly recommended to use genuine “FERRI” spare parts to avoid altering the technical features of the machine. FERRI is not responsible for any damage or injuries to the machine, persons or things due to unauthorized modifications. -
Page 13: Technical Characteristics
The machine was designed, constructed, and provided with protective devices to be used exclusively in the agricultural sector for the cutting and pruning of hedges, bushes, and tree branches to a maximum diameter of 8 cm (TR series) or 5 cm (TRM series). -
Page 14: Description Of The Parts
TECHNICAL CHARACTERISTICS Rev. 01.00 2.2 Description of the parts Cutting blades Frame Hydraulic ram Control reversal valve Flow valve FIG. 2.1 2.3 Technical specifications TAB 1 CUTTER BAR TR1 TR22 TRM18 MOD. Width of cut Absorbed power CV(Kw) 20 (15) 20 (15) Rate of flow valve set to It (min) 45 ÷... -
Page 15: Noise
Rev. 01.00 2.4 Noise The noise level produced is checked on all the models of machines produced by FERRI srl. The noise values indicated are emission levels and do not necessarily represent safe operational levels. Despite the existence of a relationship between emission levels and exposure levels, it cannot be accurately used to establish whether further precautions are required or not. -
Page 17: Safety Rules
FERRI’s machines have been built and designed exclusively for cutting grass, reeds, bushes and shrubs, any other use must be explicitly authorised in writing by the Manufacturer; Any modifications to the tool not authorised beforehand (in writing) by the Manufacturer relieve him of all responsibility. - Page 18 Never work with this machine if you are tired, ill or under the influence of alcohol, drugs or medicines. ■ Check that the machine has not suffered any damage during transport; if you find any signs of damage, notify FERRI imme- diately.
- Page 19 SAFETY RULES Rev. 01.00 Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves, gear- box and hoses connections. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury. WARNING Operate only in daylights or with adequate artificial lighting.
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Page 20: Safety Rules Concerning Road Traffic
■ exceptional events. FERRI cannot foresee every possible circumstance which could involve a potential risk. The warnings given in this document and on the product are therefore not exhaustive. CAUTION 3.2 Safety rules concerning road traffic... -
Page 21: Safety Rules During Use
SAFETY RULES Rev. 01.00 ■ Use the 3 point hitch to raise the machine at the maximum height to the ground. ■ Drive on the road should if permetted by law. ■ Test the tractor at a slow speed and increase the speed slowly. Apply the brakes smoothly to determine the stopping cha- racteristics of the tractor and implement. -
Page 22: To The New Operator Or Owner
SAFETY RULES Rev. 01.00 ■ Always know the area you are shredder. Never operate shredder in an area that has hidden obstacoles. ■ Avoid operation on steep slopes. ■ Do not stop or start sudddenly when going up or down a hill. ■... -
Page 23: Driver Equipment And Protections
SAFETY RULES Rev. 01.00 Be sure that hydraulic hoses are correctly connected and still remembering that their reversing cause opposite movements to those driven. Relieve hydraulic pressure before performing maintenance or repairs. Be sure there’s no pressure inside hydraulic system. Push and pull the remote cylinders levers in and out several times prior to starting any maintenance or repair work. -
Page 24: Maintenance Safety
SAFETY RULES Rev. 01.00 3.5.1 Maintenance safety When leaving the operator’s positon always follow these good safety operation: turn off to the machine; lower the machine to the ground; set the parking brake; stop the engine and remove the key. ■ Support the machine with blocks or safety stands when working beneath it. -
Page 25: Operating Hazard Area
SAFETY RULES Rev. 01.00 3.6 Operating hazard area ■ Objectes can be thrown out from under the machine with sufficient force to severely injure people. Stay away from machine when it is running (at least 50 yards). Keep others away. ■ Stay out of shaded hazard area. ■... -
Page 26: Description And Location Of The Safety Decals
SAFETY RULES Rev. 01.00 3.8.2 Description and location of the safety decals Ensure that the safety decals are legible. Clean them with a cloth, soap and water. Change any damaged labels, placing them in the exact position as described below. CAUTION The types of safety signs and locations on the equipment are showhn in the illustration below. Good safety requires that you familiarize yourself with the various Safety Signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. - Page 27 SAFETY RULES Rev. 01.00 DESCRIPTION OF THE DECALS CAUTION - Regulating and maintenance operations must be carried out after having read the maintenance and use manual, with the machine stopped and the key removed. CAUTION - Check the direction of rotation and the number of revs (540 rpm) of the tractor p.t.o. before switching on the PTO shaft.
- Page 28 SAFETY RULES Rev. 01.00 DESCRIPTION OF THE DECALS CAUTION – Coupling point for lifting the machine. To lift the machine, attach hooks to the machine exclusively in the points indicated. CAUTION – Risk of falling of lifted parts of the machine. Do not stand below the machine or in its vicinity during the work phases.
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Page 29: Instructions For Installation And Handling
INSTALLATION Rev. 01.00 4 INSTRUCTIONS FOR INSTALLATION AND HANDLING 4.1 Lifting To lift the machine use safety hooks and cables with a suitable lifting capacity, to be inserted in the points indicated for lifting (FIG. 4.1). WARNING The machine may also be placed on a wooden board and suitably anchored to it. The subsequent handling of the machine must be carried out exclusively by means of a fork-lift truck. -
Page 30: Connecting The Cutter Bar
INSTALLATION Rev. 01.00 4.2 Connecting the cutter bar Any intervention or maintenance on the hydraulic system has to be carried out by duly edu- cated personnel. WARNING Ensure that the hydraulic pipes are correctly fitted, respecting the colour reco- gnition code and remembering that inverting them causes opposite movements to those ordered with the controls. -
Page 31: Closed Circuit
INSTALLATION Rev. 01.00 4.2.2 Closed circuit Proceed as follows: ■ Raise the cutter bar with the aid of a lift (for the lifting points, see par. 4.1). ■ Bring the cutter bar close to the plate at the end of the arm. ■... -
Page 32: Parking Or Storage
INSTALLATION Rev. 01.00 Machine placement in working position: Follow this procedure when placing the implement into its working position: ■ Clear the area of bystanders, especially small children, before starting. ■ Be sure there is enough clearence from other equipment to move the machine into its working position. ■... -
Page 33: Storage Safety
INSTALLATION Rev. 01.00 Before putting it away, the whole machine must be cleaned accurately and all the mechanical parts adequately lubricated to protect it from rust. CAUTION 4.4.1 Storage safety ■ Store the unit in an area away from human activity. ■... - Page 35 (after observing, for example, that a number of cycles does not match the characteristics listed in the technical features) or pressure, either contact authorised “FERRI” workshops or proceed as follows with assistance from specialised personnel.
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Page 36: Cutter Bar Blade Stroke Adjustment
ADJUSTMENTS Rev. 01.00 ■ In order to perform setting, connect the cutter bar to an independent power supply equipped with a distributor with a maximum pressure valve. Whenever equipment of this kind is unavailable, the setting procedure can be performed with the cutter bar connected to the work system. -
Page 37: Blade Change-Over Speed Adjustment
ADJUSTMENTS Rev. 01.00 5.3 Blade change-over speed adjustment In order to adjust cutting frequency as specified in the machine Maintenance and use manual, adjust the adjustment knob (1) for the flow control valve (C) that adjusts the flow of oil to the cutter bar. The recommended oil flow is 50-55 liters/minute. -
Page 39: Starting
USE AND OPERATING RULES Rev. 01.00 6 USE AND OPERATING RULES 6.1 Controls The cutter bar control levers must be fitted in the cab, in a comfortable position for the driver to use. They must be firmly atta- ched. For several types of control, consult the maintenance and use manual of the machine to which the cutter bar has been ap- plied. -
Page 40: Working Mode
USE AND OPERATING RULES Rev. 01.00 6.3 Working mode ■ Remove the blade guard (1) Fig.6.1 FIG. 6.1 ■ Connect the drive of the cutter bar. ■ Place the cutter bar near the branches to be cut and proceed with the tractor at a very low speed (about 0.5 km per hour) when cutting. -
Page 41: Stopping
USE AND OPERATING RULES Rev. 01.00 6.4 Stopping Before stopping the tractor: ■ Close the arm. ■ Disconnect the cutter bar operation control as compactly as possible and position the cutter bar on the ground or return the ma-chine to transport condition. ■... - Page 43 ORDINARY MAINTENANCE Rev. 01.00 7 ORDINARY MAINTENANCE The recommended criteria for routine maintenance of the machine are illustrated, based on the company’s experience and on advice and suggestions received on various occasions from our customers. These criteria are not exhaustive and may be further integrated also by collaborating with our customers, whom we thank in advance.
- Page 44 ORDINARY MAINTENANCE Rev. 01.00 CHECK LIST Every 8 hours, systematically perform the following checks and adjustments: Tighten bolts and nuts Check wear and condition of flails Check the safety guards Grease the parts marked with the special decal (FIG. 7.1) CHECK LIST Every 50 hours or every mounths, systematically perform the following checks and adjustments: Check the lubricant level...
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Page 45: Greasing
ORDINARY MAINTENANCE Rev. 01.00 7.1 Greasing Use the Maintenance Checklist provided to keep a record of all scheduled maintenance. ■ Use a hand-held grease gun for all greasing. ■ Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit. ■... -
Page 46: Trouble Shooting Chart
ORDINARY MAINTENANCE Rev. 01.00 7.2 Trouble shooting chart TROUBLES CAUSES REMEDES Hoses incorrectly connected Verify connections The top blade doesn’t move Control not connected Connect control Main valve calibrated lower than the con-trol The cutter bar does not Contact specialised workshop reversal valve change over under pres- sure Broken seals on hydraulic ram... -
Page 47: Extraordinary Maintenance
EXTRAORDINARY MAINTENANCE Rev. 01.00 8 EXTRAORDINARY MAINTENANCE Before carrying out any work, it is mandatory to: ■ Lower the cutter bar to the ground ■ Turn off the engine and take the starting key out Use safety footwear, overalls and safety gloves. Clean the inside of the casing and remove deposits of dust and detritus. -
Page 48: Replacing The Cutting Blades
Do not rely on the holding power of the hydraulic lift: insert trestles or mechanical struts between the machine and the ground, to avoid the accidental descent of the head. WARNING If irregularities or strange noises are noticed after changing the blades, contact Ferri imme- diately WARNING Replace bent or broken blade with new blades. -
Page 49: Scrapping And Elimination
SCRAPPING AND ELIMINATION Rev. 01.00 9 SCRAPPING AND ELIMINATION If the machine is to be scrapped, it must be disposed of in suitable waste disposal site, complying with the legislation in force. If the machine has been put out of commission, the parts that are likely to cause any danger must be rendered harmless. Recover any old oil and dispose of it in special oil disposal centres. -
Page 50: Guarantee
Any complaints must be sent in writing to the FERRI company within 8 (eight) days of the date of receiving the machine, enclosing a copy of the delivery documents countersigned by the person in charge of transport or handling. - Page 51 NOTES...
- Page 52 FERRI srl - Via C.Govoni, 30 - 44030 Tamara (FE) Italy Tel. +39-0532.866866 - Fax +39-0532.866851 - http://www.ferrisrl.it - e-mail: info@ferrisrl.it FERRI FRANCE - Plaine de FONTGRAVE - 81800 RABASTENS Tél. 05 63 40 84 00 - Fax 05 63 40 84 08 -...