MICRO-EPSILON wireSENSOR WDS Series Operating Instructions Manual

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WDS-40-MT19-P
WDS-80-MT33-P
WDS-130-MT56-P
Operating Instructions
wireSENSOR, WDS Series

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Summary of Contents for MICRO-EPSILON wireSENSOR WDS Series

  • Page 1 Operating Instructions wireSENSOR, WDS Series WDS-40-MT19-P WDS-80-MT33-P WDS-130-MT56-P...
  • Page 2 Declaration of Incorporation Declaration of incorporation according to the EC Machinery Directive 2006/42/EC, Annex II B The manufacturer and person authorized to compile the relevant technical documents MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15 94496 Ortenburg / Germany...
  • Page 3 EC Machinery Directive and for which an EU Declaration of Conformity ac- cording to Annex II, Part A exists. Ortenburg, April 9th 2019 Dr. Thomas Wisspeintner Managing Director Tel. +49 (0) 8542 / 168-0 e-mail info@micro-epsilon.de Fax +49 (0) 8542 / 168-90 www.micro-epsilon.com...
  • Page 4 wireSENSOR, WDS series...
  • Page 5: Table Of Contents

    Contents Safety ............................7 Symbols Used ..............................7 Warnings ................................7 Notes on CE Marking ............................8 Intended Use ..............................8 Proper Environment ............................8 Foreseeable Misuse ............................9 Functional Principle, Technical Data ..................10 Measuring Principle ............................10 Structure ................................ 10 Technical Data ..............................
  • Page 6 Appendix Accessories ..........................23 A 1.1 Wire Extension ............................... 24 A 1.2 Mounting Bracket Set ............................ 25 wireSENSOR, WDS series...
  • Page 7: Safety

    Safety Safety Sensor operation assumes knowledge of the operating instructions. Symbols Used The following symbols are used in these operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or mode- rate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action.
  • Page 8: Notes On Ce Marking

    Safety The supply voltage must not exceed the specified limits > Damage to or destruction of the sensor Avoid shocks and impacts to the sensor. > Damage to or destruction of the sensor Notes on CE Marking For all WDS draw-wire displacement sensors, the EC Directive 2006/42/EC shall apply. For all WDS draw-wire displacement sensors with potentiometer, the EU Directive 2011/65/EU shall also apply.
  • Page 9: Foreseeable Misuse

    Safety Foreseeable Misuse Do not pull out the measuring wire beyond the measuring range listed. This causes the wire to break and thus uncontrolled snapping of the measuring wire. Risk of injury. Do not have sensor held by a second person while the measuring wire is pulled out. Risk of snapping and thus injury.
  • Page 10: Functional Principle, Technical Data

    Functional Principle, Technical Data Functional Principle, Technical Data Measuring Principle The draw-wire principle transforms a linear movement into a change in resistance. A measuring wire made of highly flexible stainless-steel cores is wound onto a drum by using a durable spring motor.
  • Page 11: Technical Data

    Functional Principle, Technical Data Technical Data Model WDS-40-MT19-P WDS-80-MT33-P WDS-130-MT56-P Analog output Potentiometer Measuring range 40 mm 80 mm 130 mm Resolution Towards infinity Linearity ≤ ± 1 % ≤ ± 0.4 % ≤ ± 0.4 % Sensor element Potentiometer made of conductive plastic Wire extension force (max) 2.0 N 1.5 N...
  • Page 12: Delivery

    Delivery Delivery Unpacking/Included in Delivery 1 Sensor 1 Assembly instructions Do not remove draw-wire displacement sensors from packaging using the wire, threaded bolts on the wire or the wire eye. Transport them in such a way that they cannot be damaged. Check the delivery for completeness and shipping damage immediately after unpacking.
  • Page 13: Installation And Assembly

    Installation and Assembly Installation and Assembly Precautions Free return of measu- ring wire not permitted! Do not pull out the measuring wire beyond the measuring range listed. > Risk of injury due to > Damage to or destruction of the sensor whiplash of the wire with mounting bolts/ Do not damage the measuring wire.
  • Page 14: Sensor Mounting

    Installation and Assembly Sensor Mounting Install the sensor according to the information in the table below: Model Screws Threaded holes for through-hole (on sides) WDS-40-MT19-P 2 x M2 WDS-80-MT33-P 2 x M3 8 x M2.5; depth 5 mm WDS-130-MT56-P 2 x M4 8 x M3;...
  • Page 15 Installation and Assembly Screw for installation of fastening bracket 4 through-holes 4 screws for through-holes Sensor bracket Fastening bracket Fig. 4 Installation with the wire outlet at an infinitely variable angle (complete set), see Chap. A 1.2 Combined installation is only possible for sensors WDS-80-MT33-P and WDS-130-MT56-P . Additional installation options, see Fig.
  • Page 16: Dimensional Drawings

    Installation and Assembly Dimensional Drawings 8 (.31) 15 (.59) 19 (.75) Fig. 5 Dimensional drawing WDS-40-MT19-P , dimensions in mm, not to scale wireSENSOR, WDS series Page 16...
  • Page 17 Installation and Assembly 14.25 (.56) 27 (1.06) 33 (1.3) 8 x M2.5; depth 5 mm 19 (.75) mounting hole Fig. 6 Dimensional drawing WDS-80-MT33-P , dimensions in mm, not to scale wireSENSOR, WDS series Page 17...
  • Page 18 Installation and Assembly 14.2 (.56) 48 (1.89) 56 (2.2) 8 x M3, depth 6 mm 34 (1.34) mounting hole Fig. 7 Dimensional drawing WDS-130-MT56-P , dimensions in mm, not to scale wireSENSOR, WDS series Page 18...
  • Page 19: Guiding And Attaching The Wire

    Installation and Assembly Guiding and Attaching the Wire If the measuring wire must be pulled out of the sensor to If a measuring wire guide the wire or attach it to the measured object: is stretched in the - the sensor must not be held by a second person Incorrect area where operating during that process,...
  • Page 20: Potentiometer Output

    Operation Potentiometer output WDS-40-MT19-P WDS-80-MT33-P WDS-130-MT56-P Input voltage max. 30 VDC Resistance 5 kOhm ±5% 5 kOhm ±20% Recommended contact current ≤ 1 µA Temporary contact current 10 mA Pin assignment Input+ Brown Ground Black Orange Signal Yellow Fig. 9 Table of potentiometer output Draw-wire displacement sensors with potentiometer output are connected according to the table, see Fig.
  • Page 21: Operation And Maintenance

    The liability for material defects is 12 months from delivery. Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid. Any damage that is caused by improper handling, the use of force or by repairs or modifications by third parties is not covered by the liability for material defects.
  • Page 22: Decommissioning, Disposal

    Service, Repair In the event of a defect in the sensor, please send in MICRO-EPSILON MESSTECHNIK the affected parts for repair or replacement. GmbH & Co. KG Königbacher Str.
  • Page 23 Anhang | Accessories Appendix Accessories WE-xxxx-CLIP Wire extension with wire clip and eyelet, see Fig. 10, use for xxxx wire length in mm (max. 10,000 mm) WDS-MB19 Mounting bracket WDS-MB19 Mounting bracket for sensor WDS-40-MT19-P incl. screws for sensor fastening WDS-MB33 Mounting bracket WDS-MB33 Mounting bracket for sensor WDS-80-MT33-P incl.
  • Page 24 Service, Repair A 1.1 Wire Extension 9.5 (.37) ø7.5 (dia. 0.30) ø0.45 (dia. 0.02) ø3 (dia. 0.12) ø4 Ring thickness (dia. 0.16) 2 mm (.51) (.35) Fig. 10 Wire extension WE-xxxx-CLIP , dimensions in mm, not to scale wireSENSOR, WDS series Page 24...
  • Page 25 Service, Repair A 1.2 Mounting Bracket Set The mounting bracket set provides you with various installation options, see Fig. 11, see Fig. 12, see Fig. Screw for installation of fastening bracket Through-holes 2 screws for through-holes Fastening bracket Fig. 11 Vertical installation with the wire outlet at a 45° angle wireSENSOR, WDS series Page 25...
  • Page 26 Service, Repair Through-holes 4 screws for screw-holes Fastening bracket Fig. 12 Horizontal installation with the wire outlet at an infinitely variable angle If the device is installed with the wire outlet at an infinitely variable angle, mounting the sensor with only one screw and then rotating it around that screw may be sufficient, if the basic conditions are suitable for such an installation.
  • Page 27 Service, Repair 1 x M4 Dimensions of Fastening Bracket WDS-MB19 WDS-MB33 WDS-MB56 A (height) B (width) D (width of foot) E (depth of foot) 11.8 11.8 F (hole dimension in foot) G (thread size of fastening hole) Fig. 13 Dimensional drawing of mounting bracket set - fastening bracket, dimensions in mm, not to scale wireSENSOR, WDS series Page 27...
  • Page 28 Service, Repair Dimensions of Sensor Bracket WDS-MB19 WDS-MB33 WDS-MB56 Outer ø Pitch circle 38.2 67.9 (ø of through-hole) Fig. 14 Dimensional drawing of mounting bracket set - sensor bracket, dimensions in mm, not to scale wireSENSOR, WDS series Page 28...
  • Page 29 Service, Repair Screw for installation of fastening bracket 4 through-holes 4 screws for through-holes Sensor bracket Fastening bracket Fig. 15 Vertical installation with the wire outlet at an infinitely variable angle (complete set), see Chap. A 1.2 Combined installation is only possible for sensors WDS-80-MT33-P and WDS-130-MT56-P . For WDS-40-MT19-P , the parts in the mounting bracket set can only be used individually! wireSENSOR, WDS series Page 29...
  • Page 30 Service, Repair 14.3 (.56) 14 (.55) 46 (1.81) Fig. 16 Dimensional drawing of WDS-MB33 mounting bracket set - side view, dimensions in mm, not to scale wireSENSOR, WDS series Page 30...
  • Page 31 Service, Repair 24.2 (.95) 78 (3.07) 18 (.71) Fig. 17 Dimensional drawing of WDS-MB56 mounting bracket set - side view, dimensions in mm, not to scale wireSENSOR, WDS series Page 31...
  • Page 32 X9751401-A011049HDR MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15 · 94496 Ortenburg / Germany MICRO-EPSILON MESSTECHNIK Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 *X9751401-A01* info@micro-epsilon.de · www.micro-epsilon.de...

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