MICRO-EPSILON WPS Series Operating Instructions Manual
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MICRO-EPSILON WPS Series Operating Instructions Manual

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WPS-2300-K100
WPS-5000-K100
Operating Instructions
wireSENSOR, WPS series

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Summary of Contents for MICRO-EPSILON WPS Series

  • Page 1 Operating Instructions wireSENSOR, WPS series WPS-2300-K100 WPS-5000-K100...
  • Page 2 Declaration of Incorporation Declaration of incorporation according to EC Machinery Directive 2006/42/EC, Annex II B The manufacturer and person authorized to compile the relevant technical documents MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15 94496 Ortenburg / Germany hereby declare that the machine designated below complies with the relevant fundamental health and safety requirements of the EC Machinery Directive, including modifications to it applicable at the time of this declaration, based on its design and construction and in the version put on the market by us –...
  • Page 3 EC Machinery Directive and for which an EU Declaration of Conformity ac- cording to Annex II, Part A exists. Ortenburg, 22 May 2019 Dr. Thomas Wisspeintner Managing Director Tel. +49 (0) 8542 / 168-0 email info@micro-epsilon.com Fax +49 (0) 8542 / 168-90 www.micro-epsilon.com...
  • Page 4 wireSENSOR, WPS K100 series...

  • Page 5: Table Of Contents

    Contents Safety ............................7 Symbols Used ..............................7 Warnings ................................7 Notes on CE Marking ............................8 Intended Use ..............................9 Proper Environment ............................9 Foreseeable Misuse ............................9 Functional Principle, Technical Data ..................10 Measuring Principle ............................10 Structure ................................ 10 Technical Data ..............................
  • Page 6 wireSENSOR, WPS K100 series...

  • Page 7: Safety

    Safety Safety Sensor operation assumes knowledge of the operating instructions. Symbols Used The following symbols are used in these operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or modera- te injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action.

  • Page 8: Notes On Ce Marking

    These sensors carry the CE mark and satisfy the requirements of the EU Directives cited and the European harmonized standards (EN) listed therein. The EU Declaration of Conformity is available to the responsible authorities at: MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15...

  • Page 9: Intended Use

    Safety Intended Use - Draw-wire displacement sensors are designed for use in industrial applications. It is used for ƒ displacement and movement measurements, ƒ measuring the position of parts or maneuverable machine components. - Sensors must only be operated within the limits specified in the technical data, see 2.3.

  • Page 10: Functional Principle, Technical Data

    Functional Principle, Technical Data Functional Principle, Technical Data Measuring Principle The draw-wire principle transforms a linear movement into a change in resistance. A measuring wire made of highly flexible stainless-steel cores is wound onto a drum by using a durable spring motor.

  • Page 11: Technical Data

    Functional Principle, Technical Data Technical Data Model WPS-2300-K100 WPS-5000-K100 Analog output P / U / I Measuring range 2300 mm 5000 mm Resolution Towards infinity Linearity ≤ ± 5.75 mm ≤ ± 12.5 mm ≤ ± 0.25 % FSO Sensor element Potentiometer Free return of measu- Wire extension force (max)

  • Page 12: Delivery

    Delivery Delivery Unpacking/Included in Delivery 1 Sensor 4 Slot nuts 1 Assembly instruction Do not remove draw-wire displacement sensors from packaging using the wire, wire clip. Transport them in such a way that they cannot be damaged. Check the delivery for completeness and shipping damage immediately after unpacking. If there is damage or parts are missing, immediately contact the manufacturer or your supplier.

  • Page 13: Installation And Assembly

    Installation and Assembly Installation and Assembly Precautions Free return of measu- ring wire not permitted! Do not pull out the measuring wire beyond the measuring range listed. > Risk of injury due to > Damage to or destruction of the sensor whiplash of the wire with mounting bolts/ Do not damage the measuring wire.

  • Page 14: Sensor Mounting

    Installation and Assembly Sensor Mounting Mount the sensor either with M6 screws (through-hole) or with slot nuts (mounting grooves) according to the specifications in the following table and according to the following figures, see Fig. 2, see Fig. 3. Model Screws for Slot nuts for through-hole...

  • Page 15: Dimensional Drawings

    Installation and Assembly Dimensional Drawings 16.4 (1.69) (.65) If a measuring wire is stretched in the area where operating personnel is located, injuries may occur. > Risk of dama- Mounting grooves ge for wire and for M6 sensor Do not twist the (.47) measuring wire! 3x ø6.4...
  • Page 16 Installation and Assembly 16.4 (1.69) (.65) If a measuring wire is stretched in the area where operating personnel is located, injuries may occur. > Risk of dama- ge for wire and sensor Mounting grooves for M6 Do not twist the measuring wire! (.47) 3x ø6.4...

  • Page 17: Guiding And Attaching The Wire

    Installation and Assembly Guiding and Attaching the Wire If the measuring wire must be pulled out of the sensor If a measuring wire to guide the wire or attach it to the measured object: is stretched in the - the sensor must not be held by a second person Incorrect area where operating during that process,...

  • Page 18: Potentiometer Output

    Installation and Assembly Potentiometer Output Draw-wire displacement sensors with potentiometer output are connected according to the table, see Fig. Potentiometer output (P) Integrated cable -CA / -CR max. 32 VDC with Input voltage 1 kOhm / max. 1 W 1 kOhm ±10 % Resistance White = Input + (resistance divider)

  • Page 19: Voltage Output

    Installation and Assembly Voltage Output Voltage output (U) Integrated cable -CA / -CR Operating voltage 14 ... 27 VDC (non-stabilized Current consumption max. 30 mA 0 ... 10 VDC White = Supply Output voltage Options 0 ... 5 / ±5 V Brown = Ground Output current 2 mA max.

  • Page 20: Current Output

    Installation and Assembly Current Output Current output (I) Integrated cable -CA / -CR Operating voltage 9 ... 32 VDC (non-stabilized Output current 4 ... 20 mA White = Supply Load < 600 Ohm Brown = Ground Output noise 1.6 μA Temperature coefficient ±0.005 % FSO/°C Fig.

  • Page 21: Operation And Maintenance

    The liability for material defects is 12 months from delivery. Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid. Any damage that is caused by improper handling, the use of force or by repairs or modifications by third parties is not covered by the liability for material defects.

  • Page 22: Service, Repair

    Service, Repair Service, Repair In the event of a defect in the sensor, please send in MICRO-EPSILON MESSTECHNIK the affected parts for repair or replacement. GmbH & Co. KG Königbacher Str. 15 If the cause of a fault cannot be clearly identified,...

  • Page 23: Appendix

    Appendix Accessories TR1-WDS Wire deflection pulley with mounting foot, see Fig. 7 TR3-WDS Wire deflection pulley with mounting foot, see Fig. 8 WE-xxxx-CLIP Wire extension with wire clip and eyelet, see Fig. 9, use for xxxx wire length in mm (max.
  • Page 24 ø21 (dia. 0.83) 4 (.16) (.79) 26 (1.02) 11 (.43) ø4.3 (dia. 017) Fig. 8 Deflection pulley TR3-WDS with mounting foot, dimensions in mm, not to scale wireSENSOR, WPS K100 series Page 24...
  • Page 25 9.5 (.37) ø7.5 (dia. 0.30) ø0.45 (dia. 0.02) ø3 (dia. 0.12) ø4 Ring thickness (dia. 0.16) 2 mm (.51) (.35) Fig. 9 Wire extension WE-xxxx-CLIP , dimensions in mm, not to scale wireSENSOR, WPS K100 series Page 25...
  • Page 26 X9751409-A011099HDR MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15 · 94496 Ortenburg / Germany MICRO-EPSILON MESSTECHNIK Phone +49 8542 168 0 · Fax +49 8542 168 90 *X9751409-A01* info@micro-epsilon.com · www.micro-epsilon.com...

This manual is also suitable for:

Wps-2300-k100Wps-5000-k100

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