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Summary of Contents for MICRO-EPSILON thermoMETER CSmicro SF Series
- Page 1 Operating Instructions thermoMETER CSmicro SF02 M-2SF40 SF15 2W-SF15H M-2SF75 M-3L 2W-SF22H M-3H...
- Page 2 Infrarot sensor MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Strasse 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 e-mail info@micro-epsilon.de www.micro-epsilon.com...
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Page 3: Table Of Contents
Contents Safety ................................ 7 Symbols Used ..............................7 Warnings ................................7 Notes on CE Identification ..........................8 Proper Use ............................... 9 Proper Environment ............................9 Technical Data ............................10 Functional Principle ............................10 Sensor Models ............................... 11 General Specifications ........................... 12 Electrical Specifications .......................... - Page 4 Electrical Installation ..........................35 Analog Mode ..............................35 8.1.1 CSmicro SF15/ SF02/ M-3L/ M-3H as Analog Device (mV output on OUT) ....... 35 8.1.2 CSmicro 2W as Analog Device (mA-two-wire-output) ..............36 8.1.3 CSmicro 2W-SF15H/ 2W-SF22H as Analog Device (mA two-wire-output) - Current Measurement in GND- (Loop-) Line ................
- Page 5 Service, Repair ............................52 Decommissioning, Disposal ........................52 Appendix Optional Accessories ..........................53 A 1.1 Mounting Accessories SF15/ SF02/ M-2/ M-3/ 2W/ 2WM-2 ................53 A 1.2 Mounting Accessories HS ..........................55 A 1.3 Air Purge Collars SF02/ SF15/ 2W/ 2WM-2 ....................56 A 1.4 Air Purge Collar HS ............................
- Page 6 thermoMETER CSmicro...
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Page 7: Safety
Safety Safety The handling of the system assumes knowledge of the instruction manual. Symbols Used The following symbols are used in the instruction manual: Indicates a hazardous situation which, if not avoided, may result in minor or mode- rate injuries. Indicates a situation which, if not avoided, may lead to property damage Indicates a user action. -
Page 8: Notes On Ce Identification
Products which carry the CE mark satisfy the requirements of the quoted EU directives and the European standards (EN) listed therein. The EC declaration of conformity is kept available according to EC regulation, article 10 by the authorities responsible at MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15 94496 Ortenburg / Germany The system is designed for use in industry and laboratory and satisfies the requirements. -
Page 9: Proper Use
Safety Proper Use - The thermoMETER CSmicro is designed for use in industrial and laboratory areas. It is used for non-con- tact temperature measurement. - The system may only be operated within the limits specified in the technical data, see Chap. 2.. - Use the system in such a way that in case of malfunctions or failure personnel or machinery are not endan- gered. -
Page 10: Technical Data
Technical Data Technical Data Functional Principle The sensors of the thermoMETER CSmicro series are non-contact measuring infrared temperature sensors. They calculate the surface temperature based on the emitted infrared energy of objects, see Chap. The sensor housing of the thermoMETER CSmicro is made from stainless steel (protection class IP 65), the controller is integrated in the cable. -
Page 11: Sensor Models
Technical Data Sensor Models The sensors of thermoMETER CSmicro series are available in the following versions: Series Models Measurement Spectral Output Optics Speciality range response SF15 -40 to 1030 °C 8 - 14 μm 0 - 5 / 10 V 15:1 SF02 -40 to 1030 °C... -
Page 12: General Specifications
Technical Data General Specifications thermoMETER CSmicro Protection class IP 65 (NEMA-4) Operating temperature Sensor see Measurement Specifications Controller -20 ... 80 °C (SF15/SF02/M-3-L/M-3H) (in cable) -20 ... 75 °C (2W/2W-SF15H/2W-SF22H/HS) Storage temperature -40 ... 85 °C Relative humidity 10 ... 95 %, non condensing Material (Sensor) Stainless steel Dimensions... -
Page 13: Electrical Specifications
Technical Data thermoMETER CSmicro Vibration IEC 60068-2-6 /-64: 3 G, 11 – 200 Hz, any axis Shock IEC 60068-2-27: 25 G and 50 G, 11 ms, any axis Pressure resistance (sensor) 8 bar Software (optional) CompactConnect 1) For Vcc (power supply) 5 - 12 VDC/ at Vcc > 12 VDC the maximum operating temperature of the controller is 65 °C 2) 6 m cable length not available for 3M version. - Page 14 Technical Data Used pin Function SF02/SF15/M-3L/M-3H 2W/2W-SF15H/2W-SF22H/HS IN/ OUT Input Programmable functions: Programmable functions: - external emissivity adjust- - triggered signal output and peak ment hold function - operating temperature - Reset of hold function compensation - triggered signal output and peak hold function - Reset of hold function Serial digital...
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Page 15: Pin Assignment
Technical Data Pin Assignment white Power Power supply yellow Analog output/ TxD/ Alarm output CSmicro green IN/ OUT Analog input/ RxD/ Open collector output SF/M-3 brown Ground ( ) black Shield Shield white Power Current loop (+)/ Alarm output yellow Analog output/ TxD/ Alarm output green CSmicro2W... -
Page 16: Measurement Specifications
Technical Data Measurement Specifications Model SF15/SF02 M-3L M-3H Temperature range IR -40 ... 1030 °C 50 ... 350 °C 100 ... 600 °C (scalable via software) Operating temperature (sensor) -20 ... 120 °C -20 ... 85 °C -20 ... 85 °C Spectral range 8 ... - Page 17 Technical Data Model 2W-SF15H 2W-SF22H Temperature range -40 ... 1030 °C -40 ... 1030 °C -40 ... 1030 °C (scalable via software) Operating temperature (sensor) -20 ... 120 °C -20 ... 180 °C -20 ... 180 °C Specral range 8 ... 14 μm 8 ...
- Page 18 Technical Data Model M-2SF40 M-2SF75 Temperature range -20 ... 150 °C 250 ... 800 °C 385 ... 1600 °C (scalable via software) Operating temperature (sensor) -20 ... 75 °C -20 ... 125 °C -20 ... 125 °C Spectral range 8 ... 14 μm 1.6 μm 1.6 μm Optical resolution...
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Page 19: Delivery
Delivery Delivery Unpacking 1 thermoMETER CSmicro sensor including connection cable 1 Mounting nut 1 Instruction manual 1 isolated mounting bracket Check the delivery for completeness and shipping damage immediately after unpacking. In case of damage or missing parts, please contact the manufacturer or supplier. You will find optional accessories in appendix, see Chap. -
Page 20: Optical Charts
Optical Charts Optical Charts The following optical charts show the diameter of the measuring spot in dependence on the distance between measuring object and sensor. The spot size refers to 90 % of the radiation energy. The distance is always measured from the front edge of the sensor housing / CF-lens holder/ air purge. The size of the measuring object and the optical resolution of the infrared thermometer determine the maximum distance between sensor and measuring object. - Page 21 Optical Charts SF15/ 2W/ 2W- SF15H/ HS with CF lens (0.8 mm@ 10 mm) 2W-SF22H D:S = 22:1 thermoMETER CSmicro Page 21...
- Page 22 Optical Charts 2W-SF22H with CF lens (0.6 mm@ 10 mm) SF02 D:S = 2:1 thermoMETER CSmicro Page 22...
- Page 23 Optical Charts SF02 with CF lens (2.5 mm@ 23 mm) M-2SF40 SF D:S = 40:1 thermoMETER CSmicro Page 23...
- Page 24 Optical Charts M-2SF40 CF D:S = 40:1/ D:S Far field = 12:1 M-SF75 SF D:S = 75:1 thermoMETER CSmicro Page 24...
- Page 25 Optical Charts M-2SF75 CF D:S = 75:1/ D:S Far field = 14:1 If the lens (TM-CFH-CT or TM-CFHAG-CT) is used in connection with 2W2M units (SF or CF optics) the focus is shifted to a distance of 11 mm. M-3L SF D:S = 22:1 thermoMETER CSmicro Page 25...
- Page 26 Optical Charts M-3L CF D:S = 22:1/ D:S Far field = 9:1 M-3L CF1 D:S = 22:1/ D:S Far field = 3.5:1 thermoMETER CSmicro Page 26...
- Page 27 Optical Charts M-3H SF D:S = 33:1 M-3H CF D:S = 33:1/ D:S Far field = 11:1 thermoMETER CSmicro Page 27...
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Page 28: Cf Lens And Protective Window
CF Lens and Protective Window M-3H CF1 D:S = 33:1/ D:S Far field = 4:1 CF Lens and Protective Window The optional CF lens allows the measurement of very small objects. The minimum spot size depends on the used sensor. The distance is always measured from the front edge of the CF lens holder or laminar air purge collar. - Page 29 CF Lens and Protective Window For protection of the sensor optics a protective window is available. The mechanical dimensions are equal to the CF lens. It is available in the following versions: TM-PW-CS Protective window for installation on sensor [SF15/ SF02/ 2W] TM-PWH-CS Protective window for installation on sensor [2WM-2/ 2WM-3] TM-PWAG-CS...
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Page 30: Led Functions
LED Functions LED Functions The green LED can be programmed for the following functions. For the programming the USB adapter cable inclusive software (option) is necessary. The factory default setting for the LED is self diagnostic. LED Alarm LED lights up if the object temperature exceeds or deceeds an alarm thres- hold. -
Page 31: Self Diagnostic
LED Functions Self Diagnostic With this function the current status of the sensor will be indicated by different flash modes of the LED. If activated, the LED will show one out of five possible states of the sensor: Status LED mode Normal intermittent off - - - -... -
Page 32: Temperature Code Indication
LED Functions Temperature Code Indication With this function the current measured object temperature will be indicated as percentage value by long and short flashing of the LED. At a range setting of 0 - 100 °C 0 - 100 %, the LED flashing indicates the temperature in °C. Long flashing first digit: Short flashing... -
Page 33: Mechanical Installation
Mechanical Installation Mechanical Installation The CSmicro is equipped with a metric M48x1.5 thread and can be installed either directly via the sensor thread or with help of the hex nut (standard) to the mounting bracket available. The CSmicro HS will be delivered with the massive housing and can be installed via the M18x1-thread. - Page 34 Mechanical Installation Fig. 5 Sensor thermoMETER CSmicro HS Dimensions in mm, not to scale thermoMETER CSmicro Page 34...
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Page 35: Electrical Installation
Electrical Installation Electrical Installation Analog Mode 8.1.1 CSmicro SF15/ SF02/ M-3L/ M-3H as Analog Device (mV output on OUT) The output impedance must be ≥ 10 kΩ. The shield (black) on the thermoMETER CSmicro (exception: CSmi2W-SFxxH) is not connected to GND (brown). In any case it is necessary to connect the shield to ground on GND! The residual ripple of the power supply should be max. -
Page 36: Csmicro 2W As Analog Device (Ma-Two-Wire-Output)
Electrical Installation 8.1.2 CSmicro 2W as Analog Device (mA-two-wire-output) The maximum loop impedance is 1000 Ω. The shield (black) on the thermoMETER CSmicro (exception: CSmi2W-SFxxH) is not connected to GND (brown). In any case it is necessary to connect the shield to ground on GND! The residual ripple of the power supply should be max. -
Page 37: Csmicro 2W-Sf15H/ 2W-Sf22H As Analog Device (Ma Two-Wire-Output) - Current Measurement In Gnd- (Loop-) Line
Electrical Installation 8.1.3 CSmicro 2W-SF15H/ 2W-SF22H as Analog Device (mA two-wire-output) - Current Measure ment in GND- (Loop-) Line On the models 2W-SF15H/ 2W-SF22H (sensors for ambient temperatures up to 180 °C) and on the special versions for 250 °C ambient temperature the GND and Shield is connected inside the controller. Special note for current measurement in GND- (Loop-) line: In this case the sensor must be installed isolated from ground. -
Page 38: Maximum Loop Impedance (2W Models)
Electrical Installation 8.1.4 Maximum Loop Impedance (2W Models) The maximum impedance of the current loop depends on the power supply level. Power supply (V) Fig. 6 Maximum loop impedance thermoMETER CSmicro Page 38... -
Page 39: Digital Mode
Electrical Installation Digital Mode For a digital communication the optional USB programming kit is required. Please read this before your first starting-up of the sensor: If sensors of the type CS / CSmi / CSmi2W und CsmiHS are connected to a USB-programmer TM-USBK-CS, please ensure that the used CompactConnect Software has got a version 1.8.7 or higher. -
Page 40: Analog And Digital Mode Combined (2W)
Electrical Installation Digital Mode (SF15/ SF02/ 3M) Analog and Digital Mode Combined (2W) The two-wire models are able to work in the digital mode and simultaneously as analog device (4 - 20 mA). In this case the sensor will be powered by the USB interface (5 V). thermoMETER CSmicro Page 40... -
Page 41: Direct Connection To An Rs232 Interface On The Computer
Electrical Installation Direct Connection to an RS232 Interface on the Computer For a bidirectional RS232 connection of the sensor the following interface circuit can be used: MAX3381E (manufacturer: Maxim, see Chap. Model CSmi V1 CSmi V2 / V3 CSmi 2W UART voltage (RxD) 3.3 V 3.3 V... -
Page 42: Alarm Output
Electrical Installation Alarm Output 8.5.1 Open Collector Output (SF/ M-3) The open collector output is an additional alarm output on the thermoMETER CSmicro and can control an external relay e.g. In addition the analog output can be used simultaneously. 8.5.2 Open-collector-Ausgang (2W) thermoMETER CSmicro Page 42... -
Page 43: Instructions For Operation
If sensors of the type CS / CSmi / CSmi2W und CsmiHS are connected to a USB-programmer TM-USBK-CS, please ensure that the used CompactConnect Software has got a version 1.8.7 or higher. > Version below 1.8.7 will destroy the sensor after the first write attempt! The newest version you can download here: http://www.micro-epsilon.de/download/software/thermoMETER-CompactConnect.zip thermoMETER CSmicro Page 43... -
Page 44: Minimum System Requirements
Software 10.2 Minimum System Requirements - Windows XP , Vista, 7, 8, 10 - USB interface - Hard disc with at least 30 MByte free space - At least 128 MByte RAM - CD-ROM drive 10.3 Main Features - Graphic display for temperature trends and automatic data logging for analysis and documentation - Complete sensor setup and remote controlling - Adjustment of signal processing functions... -
Page 45: Communication Settings
Software 10.4 Communication Settings 10.4.1 Serial Interface Baud rate: 9600 Baud Data bits: Parity: none Stop bits: Flow control: 10.4.2 Protocol All thermoMETER CSmicro series are using a binary protocol. To get a fast communication the protocol has no additional overhead with CR, LR or ACK bytes. To power the sensor the control signal DTR has to be set. -
Page 46: Digital Command Set (Excerpt From The Document In The Cd Directory \Commands)
Software 10.4.3 Digital Command Set (Excerpt from the Document in the CD Directory \Commands) Command list CSmicro Decimal Binary / Command Data Reply Result Unit ASCII 0x01 Binary READ Temp - Target byte 1 byte 2 = (byte1 x 256 + byte2 - 1000) / 10 °C 0x02 Binary... - Page 47 Software Readout of object temperature (at CSmicro 2Whs) Send: Command for readout of object temperature Receive: 30 3E Object temperature in hun- 30 3E = dez. 12350 dredth degree + 10000 12350 - 10000 = 2350 2350 / 100 = 23.50 °C Set of emissivity Send: 84 03 B6...
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Page 48: Basics Of Infrared Thermometry
Basics of Infrared Thermometry Basics of Infrared Thermometry Depending on the temperature each object emits a certain amount of infrared radiation. A change in the temperature of the object is accompanied by a change in the intensity of the radiation. For the measurement of “thermal radiation”... -
Page 49: Emissivity
Emissivity Emissivity 12.1 Definition The intensity of infrared radiation, which is emitted by each body, depends on the temperature as well as on the radiation features of the surface material of the measuring object. The emissivity (e – Epsilon) is used as a material constant factor to describe the ability of the body to emit infrared energy. -
Page 50: Characteristic Emissivity
Emissivity 12.3 Characteristic Emissivity In the case that none of the methods mentioned above help to determine the emissivity you may use the emissivity tables, see Chap. 3, see Chap. 4. These are only average values. The actual emissivity of a ma- terial depends on the following factors: - Temperature - Measuring angle... -
Page 51: Warranty
The warranty period lasts 12 months following the day of shipment. Defective parts, except wear parts, will be repaired or replaced free of charge within this period if you return the device free of cost to MICRO-EPSILON. This warranty does not apply to damage resulting from abuse of the equipment and devices, from forceful handling or installation of the devices or from repair or modifications performed by third parties. -
Page 52: Service, Repair
Service, Repair Service, Repair In the event of a defect on the sensor or the sensor MICRO-EPSILON MESSTECHNIK cable please send us the affected parts for repair or GmbH & Co. KG exchange. Königbacher Str. 15 94496 Ortenburg / Germany... -
Page 53: Appendix
Appendix | Optional Accessories Appendix Optional Accessories All accessories can be ordered using the article numbers indicated in brackets [ ]. A 1.1 Mounting Accessories SF15/ SF02/ M-2/ M-3/ 2W/ 2WM-2 Fig. 8 Mounting brackjet, adjustable in one axis Fig. 9 Mounting bolt with M12x1 thread, adjustable [TM-FB-CS] in one axis [TM-MB-CS] Dimensions in mm, not to scale... - Page 54 Appendix | Optional Accessories Fig. 10 Mounting fork with M12x1 thread, Fig. 11 Mounting bracket, adjustable in 2 axes adjustable in 2 axes [TM-MG-CS] [TM-AB-CS] Dimensions in mm, not to scale The mounting fork can be combined with the mounting bracket [TM-FB-CS] using the M12x1 thread. thermoMETER CSmicro Page 54...
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Page 55: A 1.2 Mounting Accessories Hs
Appendix | Optional Accessories A 1.2 Mounting Accessories HS Fig. 12 Mounting bracket, adjustable in one axis for HS [TM-FBMH-CT] Dimensions in mm, not to scale thermoMETER CSmicro Page 55... -
Page 56: Air Purge Collars Sf02/ Sf15/ 2W/ 2Wm-2
Appendix | Optional Accessories A 1.3 Air Purge Collars SF02/ SF15/ 2W/ 2WM-2 The lens must be kept clean at all times from dust, smoke, fumes and other contaminants in order to avoid reading errors. These effects can be reduced by using an air purge collar. Make sure to use oil-free, technically clean air, only! Fig. -
Page 57: A 1.4 Air Purge Collar Hs
Appendix | Optional Accessories A 1.4 Air Purge Collar HS Fig. 16 Air purge collar for sensor HS [TM-APMH-CT] thermoMETER CSmicro Page 57... -
Page 58: A 1.5 Right Angle Mirror
Appendix | Optional Accessories A 1.5 Right Angle Mirror Fig. 17 Right angle mirror Enables measurement with 90° angle ([TM-RAM-CS] Dimensions in mm, not to scale For optics with a D:S ≥ 10:1 The mirror has a reflexion of 96 % in combination with SF models. If the mirror is used this value has to be multiplied by the emissivity value of the measurement object. -
Page 59: A 1.6 Usb Programming Adaptor
Appendix | Optional Accessories A 1.6 USB Programming Adaptor Make sure before connection of sensors of the type CS / CSmi / CSmi2W or CSmiHS with the USB program- ming adapter TM-USBK-CS that the software CompactConnect used is a version 1.8.7 or later! >... -
Page 60: Tilt Assembly
Appendix | Optional Accessories A 1.7 Tilt Assembly With this mounting accessory a fine adjustment of the thermoMETER CSmicro with an off-axis angle +/- 6,5° is possible. Dimensions in mm, not to scale Fig. 19 Tilt assembly [TM-TAS-CT] thermoMETER CSmicro Page 60... -
Page 61: A 2 Factory Settings
Appendix | Factory Settings Factory Settings The units have the following presetting at time of delivery: Model CSmicro SF15 SF02 M-3L M-3H Temperature range 0 ... 350 °C 0 ... 350 °C 50 ... 350 °C 100 ... 600 °C Output 0 ... - Page 62 Appendix | Factory Settings Model 2W-SF15 2W-SF15H 2W-SF22H hsSF 2WM-2L 2WM-2H Temperature range 0 ... 350 °C 0 ... 500 °C 0 ... 500 °C -20 ... 150 °C 250 ... 800 °C 385 ° ... 1600 °C Output 4 ... 20 mA 4 ...
- Page 63 Appendix | Factory Settings At 3-state output the following settings are default: Pre-alarm difference 2 °C No alarm level Pre-alarm level Alarm level Service voltage 10 V IN/OUT At Alarm output (open collector) the following settings are default: Mode Normally closed Temp code output Activated (for values above alarm level) Range settings...
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Page 64: Emissivity Table Metals
Appendix | Emissivity Table Metals Emissivity Table Metals Please note that these are only approximate values, which were taken from various sources. Material Typical Emissivity Spectral response 1.0 μm 1.6 μm 5.1 μm 8 - 14 μm Aluminum Non oxidized 0.1 - 0.2 0.02 - 0.2 0.02 - 0.2... - Page 65 Appendix | Factory Settings Material Typical Emissivity Spectral response 1.0 μm 1.6 μm 5.1 μm 8 - 14 μm Iron Non oxidized 0.35 0.1 - 0.3 0.05 - 0.25 0.05 - 0.2 Rusted 0.6 - 0.9 0.5 - 0.8 0.5 - 0.7 Oxidized 0.7 - 0.9 0.5 - 0.9...
- Page 66 Appendix | Emissivity Table Non Metals Material Typical Emissivity Spectral response 1.0 μm 1.6 μm 5.1 μm 8 - 14 μm Steel Polished plate 0.35 0.25 Rustless 0.35 0.2 - 0.9 0.15 - 0.8 0.1 - 0.8 Heavy plate 0.5 - 0.7 0.4 - 0.6 Cold-rolled 0.8 - 0.9...
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Page 67: A 4 Emissivity Table Non Metals
Appendix | Emissivity Table Non Metals Emissivity Table Non Metals Please note that these are only approximate values which were taken from various sources. Material Typical Emissivity Spectral response 1.0 μm 2.3 μm 5.1 μm 8 - 14 μm Asbest 0.95 Aphalt 0.95... - Page 68 Appendix | Smart Averaging Material Typical Emissivity Spectral response 1.0 μm 2.3 μm 5.1 μm 8 - 14 μm Sand 0.95 Snow Soil 0.9 - 0.98 Textiles 0.95 0.95 Water 0.93 Wood Natural 0.9 - 0.95 0.9 - 0.95 thermoMETER CSmicro Page 68...
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Page 69: A 5 Smart Averaging
Appendix | Smart Averaging Smart Averaging The average function is generally used to smoothen the output signal. With the adjustable parameter time this function can be optimal adjusted to the respective application. One disadvantage of the average function is that fast temperature peaks which are caused by dynamic events are subjected to the same averaging time. -
Page 70: A 6 Direct Connection To An Rs232 Interface
Appendix | Direct Connection to an RS232 Interface Direct Connection to an RS232 Interface CSmi connections: TxD (yellow) to T1IN RxD (green) to R1OUT GND (brown) to GND PC connections: connect T1OUT with RxD (PC) connect R1IN with TxD (PC) thermoMETER CSmicro Page 70... - Page 72 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG X9751246-B041049HDR Königbacher Str. 15 · 94496 Ortenburg / Germany MICRO-EPSILON MESSTECHNIK Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 *X9751246-B04* info@micro-epsilon.de · www.micro-epsilon.com...
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