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Summary of Contents for MICRO-EPSILON WPS-2300-MK88-M
- Page 1 Operating Instructions wireSENSOR, WPS Draw-wire mechanics WPS-2400-MK60-M WPS-2300-MK88-M WPS-3500-MK88-M WPS-5000-MK88-M...
- Page 2 Declaration of Incorporation Declaration of incorporation according to the EC Machinery Directive 2006/42/EC, Annex II B The manufacturer and person authorized to compile the relevant technical documents MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15 94496 Ortenburg / Germany...
- Page 3 EC Machinery Directive and for which an EU Declaration of Conformity ac- cording to Annex II, Part A exists. Ortenburg, May 22th 2019 Dr. Thomas Wisspeintner Managing Director Tel. +49 (0) 8542 / 168-0 e-mail info@micro-epsilon.de Fax +49 (0) 8542 / 168-90 www.micro-epsilon.com...
- Page 4 wireSENSOR, WPS MK60-M / MK88-M...
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Page 5: Table Of Contents
Contents Safety ............................7 Symbols Used ..............................7 Warnings ................................7 Intended Use ..............................8 Proper Environment ............................8 Foreseeable Misuse ............................9 Functional Principle, Technical Data ..................10 Measuring Principle ............................10 Structure ................................ 10 Technical Data .............................. 11 2.3.1 MK60 ............................. - Page 6 wireSENSOR, WPS MK60-M / MK88-M...
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Page 7: Safety
Safety Safety System operation assumes knowledge of the operating instructions. Symbols Used The following symbols are used in these operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or mode- rate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action. -
Page 8: Intended Use
Safety Do not pull the measuring wire over the specified measuring range. > Destruction of the measuring wire and/or the sensor The supply voltage must not exceed the specified limits. > Damage to or destruction of the sensor Avoid shocks and impacts to the sensor >... -
Page 9: Foreseeable Misuse
Safety Foreseeable Misuse Do not pull the measuring wire over the specified measuring range. This may lead to damage of the measu- ring wire and also to uncontrollable snapping of the measuring wire. Risk of injury. Make sure the sensor is not held by another person when the measuring wire is extracted. Risk of snapping and injury. -
Page 10: Functional Principle, Technical Data
Functional Principle, Technical Data Functional Principle, Technical Data Measuring Principle With the draw-wire principle, a linear motion is transformed into a change in resistance. A measuring draw-wire made of highly flexible stainless steel wires is wound onto a drum with the aid of a long life spring motor. -
Page 11: Technical Data
Functional Principle, Technical Data Technical Data 2.3.1 MK60 Model WPS-2400-MK60-M Measuring range 2400 mm Output type Depending on the encoder Linearity ±0.1% FSO (±2.4 mm) Resolution Depending on the encoder Mean distance per rotation 150.75 mm ±0.4 mm Typ. repeatability ±1 mm Temperature range Operation... -
Page 12: Mk88
Functional Principle, Technical Data 2.3.2 MK88 Model WPS-2300-MK88-M WPS-3500-MK88-M WPS-5000-MK88-M Measuring range 2300 mm 3500 mm 5000 mm Output type Depending on the encoder Linearity ±0.1% FSO ± 0.3 % FSO ±0.4% FSO (±2.3 mm) (± 10.5 mm) (±20 mm) -
Page 13: Delivery
Delivery Delivery Unpacking, Included in Delivery 1 Sensor 1 Assembly Instructions Do not unpack the draw-wire sensors by pulling the wire or wire bolt / clip. Ensure that the goods are forwarded in such a way that no damage can occur. Check the delivery for completeness and shipping damage immediately after unpacking. -
Page 14: Installation And Assembly
Installation and Assembly Installation and Assembly Precautionary Measures Uncontrolled retraction of the measuring wire is Do not pull the measuring wire over the measuring range. not permitted! > Damage to or destruction of the sensor is possible. > Risk of injury from whiplash effect of Do not damage the measuring wire. - Page 15 Installation and Assembly 16 (.63) 24.2 (.95) A measuring wire under tension where opera- tors are standing can lead to injuries. > Risk of damage to wire and sensor. Do not twist the measu- ring wire. +.004 +0.1 27(1.06) 50 (1.97) 56.8 (2.23) 60 (2.36) Fig.
- Page 16 Installation and Assembly 38.2 (1.50) 22.2 (.87) (.04) A measuring wire under tension where opera- tors are standing can lead to injuries. > Risk of damage to wire and sensor. 10.9 (.43) Do not twist the measu- 78 (3.07) (.02) +.004 ring wire.
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Page 17: Installing The Encoder
Installation and Assembly Installing the Encoder Make sure that the measuring wire is always tensioned by the spring motor in order to prevent it from jumping off the pulley. Mount the encoder/adapter flange assembly on the draw-wire mechanism. Fasten the coupling and the encoder shaft with the supplied hexagon socket screw. Press the supplied cap into the opening in the adapter flange housing. - Page 18 Installation and Assembly 3 x M4 screw DIN7985 serrated lock washer 3 x 2.5 x 8 EcoSyn screw ISO 4042 Coupler ROTEX GS ID 6 Servo flange / Rotary encoder with servo (+0.012) with grub screw- synchro flange flange / synchro flange elastomer coupler element adapter Fig.
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Page 19: Wire Guide And Fastening
Installation and Assembly Wire Guide and Fastening If the measuring wire has to be extracted from the sensor to A measuring wire under guide the wire or to fix it to the target, tension where opera- - the sensor may not be held by another person Wrong tors are standing can - the measuring wire may not be further extracted but only... -
Page 20: Sensitivity Characteristics
Installation and Assembly Sensitivity Characteristics Designed with a single-layered wire wound onto the drum, the WPS-2300-MK88-M draw-wire mechanics pro- vides high measurement accuracy. The WPS-3500-MK88-M and WPS-5000-MK88-M models have a double- layered wire which enables a larger measuring range while maintaining the same housing size. -
Page 21: Operation And Maintenance
Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid. Any damage that is caused by improper handling, the use of force or by repairs or modifications by third parties is not covered by the liability for mate- rial defects. -
Page 22: Service, Repair
Service, Repair Service, Repair If the sensor is defective, please send us the affected MICRO-EPSILON MESSTECHNIK parts for repair or exchange. GmbH & Co. KG Königbacher Str. 15 If the cause of a fault cannot be clearly identified, please send the entire measuring system to: 94496 Ortenburg / Germany Tel. -
Page 23: Appendix
Appendix Accessories and Spare Parts TR1-WDS Guide pulley with mounting socket, see Fig. 8 TR3-WDS Guide pulley with mounting socket, see Fig. 9 WE-xxxx-CLIP Wire extension with wire clip and eyelet, see Fig. 10, wire length in millimeters for xxxx, max. - Page 24 ø21 (dia. 0.83) 4 (.16) (.79) 26 (1.02) 11 (.43) ø4.3 (dia. 017) Fig. 9 Guide pulley TR3-WDS with mounting socket, dimensions in mm (inches), not to scale wireSENSOR, WPS MK60-M / MK88-M Page 24...
- Page 25 9.5 (.37) ø7.5 (dia. 0.30) ø0.45 (dia. 0.02) ø3 (dia. 0.12) ø4 Ring thickness (dia. 0.16) 2 mm (.51) (.35) Fig. 10 Wire extension WE-xxxx-CLIP , dimensions in mm (inches), not to scale wireSENSOR, WPS MK60-M / MK88-M Page 25...
- Page 26 X9751403-A021089HDR MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Str. 15 · 94496 Ortenburg / Germany MICRO-EPSILON MESSTECHNIK Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 *X9751403-A02* info@micro-epsilon.de · www.micro-epsilon.com...
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