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Digital Servo Amplifier AX2040/2070 Assembly, Installation, Setup Keep all product manuals as a product component during the life span of the servo amplifier. Pass all product manuals to future users / owners of the servo amplifier. Edition 02/06...
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Printed in the Federal Republic of Germany All rights reserved. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Beckhoff.
Beckhoff General 02/06 General About this manual This manual describes the digital servo amplifiers of the AX2040/2070 series (standard version). You can find information about: General Chapter 1 Technical description Chapter 2 Assembly / installation Chapter 3 Interfaces Chapter 4...
Bext Internal regen resistor Bint Resolver ROD 426 (EEO) A quad B encoder Programmable logic controller SRAM Static RAM Synchronous serial interface Underwriters Laboratory AC voltage DC voltage Verein deutscher Elektrotechniker XGND Ground for the 24V supply AX2040/2070 Installation Manual...
Capacitors can still have dangerous voltages present up to five minutes after switching off the supply voltages. To be sure, measure the voltage in the DC bus link circuit and wait until it has fallen below 40V. Safety instructions AX2040/2070 Installation Manual...
[TN-system, TT-system with eart- hed(grounded) neutral point, not more than 5000rms symmetrical amperes, 480VAC maximum] when protected by fuses type Fusetron FRS-R-50 for AX2040 or FRS-R-80 class RK5 for AX2070, manufactured by Bussman, or equivalent, 480VAC min.
Any divergence from the configuration and installation descri- bed in this documentation means that you will be responsible for carrying out new measurements to ensure conformance with regulatory requirements. The standard EN 50178 is applied to ensure conformance with the Low Voltage Directive. AX2040/2070 Installation Manual...
UL 840 UL 840 describes the fulfillment by design of air and insulation creepage spacings for electrical equipment and printed circuit boards. AX2040/2070 Installation Manual...
S1 operation ambient temperature Installed load Instrument description 2.7.1 Package supplied When you order a AX2040/2070 series amplifier, you will receive: — AX20xx — mating connectors X3, X4 The mating SubD connectors are not part of the package! —...
Beckhoff Technical Description 02/06 2.7.2 The digital servo amplifiers of the series AX2040/2070 Standard version 2 current ratings (40 A, 70 A) +10% wide range of rated voltage (3x208V to 3x480V –10% shield connection directly at the servo amplifier two analog setpoint inputs...
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EtherCat expansion card, ð S. 83 SynqNet expansion card, ð S. 84 -2CAN- Expansion module, separated connectors for CAN bus and RS232, ð p. 86 Third party expansion cards (ModBus, FireWire, LightBus etc. - contact distributors for furt- her information) AX2040/2070 Installation Manual...
An isolating transformer is always required for 400...480V mains networks without earth(ground) and for networks with asymmetrical earth(ground). - A.4.038.1/12 208V with 60Hz only 230...480V with 50Hz or 60Hz AX20 AX20 AX20 AX20 AX20 AX20 AX20 AX20 AX20 AX20 AX20 AX2040/2070 Installation Manual...
* (x = S or S-R for 480V applications x = N or N-R for 230V applications Note: The AX2040/2070 drives are suitable for use on a circuit capable of delivering not more than 5000rms symmetrical amperes, 480VAC max. 2.10.2 Allowable ambient conditions, ventilation, mounting position ð...
DGND — ground for digital inputs/outputs, optically isolated XGND — ground for external 24V aux. voltage, optically and inductively isolated PGND — ground for encoder emulation, RS232, CAN, PROFIBUS, optically isolated The potential isolation is shown in the block diagram (ð p. 14). AX2040/2070 Installation Manual...
45. A safe (for personnel) operation of the holding brake requires an additional “make” (n.o.) contact in the brake circuit and a suppressor device (varistor) for the brake. Recommended brake circuit diagram : A.4.031.3/01, A.4.038.1/10 AX2040/2070 AX2040/2070 Installation Manual...
2 must be provided if the safety or functional requirements of the machine make this neces- sary. You can find additional information and implementation examples in our application note “Stop and Emergency Stop functions". - A.4.038.3/01 AX2040/2070 Installation Manual...
Safe shut-down can be achieved, when the loss of the mains supply is not rated as a fault and the control takes over the disabling of the servoamplifier. In the normal situation, only the supply power is switched off in a safe manner. The 24V auxiliary supply remains switched on. AX2040/2070 Installation Manual...
2.15.2 Functional description The connector (X10) is mounted on the front panel of the AX2040/2070.The coil connections and a make (n.o.) contact of a safety relay are made available through 4 terminals on this connector. The 24VDC safety relay in the servo amplifier (approved) is controlled externally. All the relay con- tacts have positive action.
Pull off the X10 connector from an amplifier: the mains contactor must drop out Reconnect X10. Switch on mains contactor again. Repeat steps 4 and 5 for each individual servo amplifier. 2.15.5.3 Connection diagram AX2040/2070 - A.4.031.1/30 AX2040/2070 Installation Manual...
Switching off grouped axes with separate working areas Even when several AX2040/2070 are operating off a common mains supply and DC bus link, it is possible to set up groups for separate working areas. These groups can then be switched off sepa- rately for personnel safety.
Measure the voltage in the DC bus link (+DC/-DC), and wait until the voltage has fallen below 40V. Control and power connections can still be live, even when the motor is not rotating. AX2040/2070 Installation Manual...
— Connect main power supply (for max. permissible voltage values ð p. 19) — Connect PC (ð p. 62). — Final check of the implementation of the wiring, Final check — according to the wiring diagrams which have been used. AX2040/2070 Installation Manual...
Beckhoff Installation 02/06 Assembly Ask our customer service for information for pass through mounting Material : 4 hexagon socket screws to DIN 912, M6 Tool required : 5 mm Allen key - A.4.038.4/12 AX2040/2070 AX2040/2070 Installation Manual...
Beckhoff Installation 02/06 3.4.2 Example of connections for a multi-axis system Reference Safety Instructions (ð p.9) and Use As Directed (ð p.10) ! - A.4.038.1/04 AX2040/2070 AX2040/2070 AX2040/2070 Installation Manual...
Pull a cable tie through the slot in the shielding rail (front panel) of the servo amplifier. Use the cable tie to clamp the shielding braid of the cable firmly to the shielding rail. AX2040/2070 Installation Manual...
The setup software is intended to be used for setting up and storing the operating parameters for the AX2040/2070 series of servo amplifiers. The attached servo amplifier can be setup with the assistance of the software - during this process the drive can be controlled directly by the service functions.
Click OK and proceed as described above. Connection to the serial interface of the PC Connect the interface cable to a serial interface on your PC and the PC interface (X6) of the AX2040/2070 (ð p. 62). AX2040/2070 Installation Manual...
Interfaces 02/06 Interfaces All important interfaces are shown in this chapter. The precise location of the connectors and terminals can be seen on page 38. The block diagram below is just an overview. Block diagram - A.4.038.1/09 AX2040/2070 Installation Manual...
DC bus link circuit. (Connection example ð p. 37). Only servo amplifiers with mains supply from the same mains (identical mains supply voltage) may be connected b*y the DC bus link. - A.4.038.1/ 05, 06 AX2040/2070 Installation Manual...
Cross section see manual of the motor series. AX2040/2070 Motor connection with choke (X0) Use choke with long motor cables to reduce velocity ripple. AX2040/2070 External regen resistor (X0) Fusing and regen resistor provided by the user - A.4.038.1/07, AX2040/2070 AX2040/2070 Installation Manual...
Resolver (X2) Our rotatory servomotors have 2-pole hollow-shaft resolvers built in as a standard. It is possible to connect 2...36-pole resolvers to the AX2040/2070. If cable lengths of more than 100m are planned, please contact our customer service . The thermostat contact in the motor is connected via the resolver cable to the AX2040/2070 and evaluated there.
The thermostat contact in the motor is connected via the ComCoder cable to X1 and evaluated there. If cable lengths of more than 25m are planned, please consult our customer service. Frequency limit (A, B): 250 kHz round, 17 pin SubD15 AX2040/2070 AX2040/2070 Installation Manual...
Hall encoder. All signals are connected to X1. If cable lengths of more than 25m are planned, please consult our customer service. Frequency limit (A, B): 250 kHz SubD15 AX2040/2070 AX2040/2070 Installation Manual...
As an option, our servomotors can be fit with a single-turn or multiturn sine-cosine encoder. Prefer- red types are ECN1313 and EQN1325. This encoder is used by the AX2040/2070 as a feedback device for drive tasks which require highly precise positioning or extremely smooth running.
The thermostat contact in the motor is connected to X1 (see p.49) or X2 (see p.46). AGND and DGND (connector X3) must be joined together ! Frequency limit: 1.5 MHz Don't use this feedback type with vertical load (hanging load). AX2040/2070 AX2040/2070 Installation Manual...
The thermostat contact in the motor is connected via the encoder cable to X1 and evaluated there. If lead lengths of more than 50m are planned, please consult our customer service. Frequency limit (A, B): 250 kHz Don't use this feedback type with vertical load (hanging load). AX2040/2070 AX2040/2070 Installation Manual...
Positive voltage between terminal X3/6 (+ ) and terminal X3/7 ( - ) To reverse the direction of rotation, swap the connections to terminals X3/4-5 and. X3/6-7 or change the ROT. DIRECTION parameter in the “Speed controller” screen. - A.4.031.1/23 AX2040/2070 Installation Manual...
You can use the terminals X3/8 (Analog-Out 1) or X3/9 (Analog-Out 2) to output converted analog values for digital measurements which are contained in the servo amplifier. You can find a list of pre-programmed functions on the "analog I/O" screen of our setup software. A.4.031.1/22 AX2040/2070 Installation Manual...
A low signal (open) inhibits the corresponding direction of rotation, the ramp function remains effective. DIGITAL-IN 1 / DIGITAL-IN 2 The digital inputs on terminals X3/11 (DIGITAL-IN 1) or terminal X3/12 (DIGITAL-IN 2) can be logi- cally combined in a pre-programmable function. - A.4.031.1/24 AX2040/2070 Installation Manual...
Evaluate the outputs via inverting interface relays (see connection diagram), for example Phönix DEK-REL-24/I/1 (turn-on delay 6 ms, turn-off delay 16ms). The described logic in the SETUP SOFTWARE manual refers to the output of the inverting interface relays. Consider the delay of the applied relay ! - A.4.031.1/20 AX2040/2070 Installation Manual...
PGND must always be connected to the controls. The max. admissible cable length is 10 m. Connections and signal description for incremental-encoder interface : The count direction is upwards when the motor shaft is rotating clockwise (looking at the shaft end). - A.4.031.1/11 AX2040/2070 AX2040/2070 Installation Manual...
The drivers are supplied from internal supply voltage. PGND must always be connected. Connection and signal description for SSI interface : The count direction is upwards when the motor shaft is rotating clockwise (looking at the shaft end). - A.4.031.1/12 AX2040/2070 AX2040/2070 Installation Manual...
Interfaces 02/06 Master-slave operation, encoder master control This interface can be used to link several AX2040/2070 amplifiers together in master-slave operation. The parameters for the slave amplifiers are set up with the aid of the setup software. The resolution (no. of pulses/turn) can be adjusted. The analog setpoint inputs are out of action.
Connection to incremental encoder master with 24V signal level (X3) This interface can be used to operate the AX2040/2070 as a slave, mastered by an encoder with 24V signal level (master-slave operation). The digital inputs DIGITAL-IN 1 and 2 at connector X3 must be used.
Various monitoring signals can be output. The analog setpoint inputs are out of action. AGND and DGND (connector X3) must be joined together ! Speed profile and signal diagram Note: Encoder Input A quad B offers more EMI supression. - A.4.031.3/02 AX2040/2070 Installation Manual...
This interface can be used to connect the servo amplifier to a stepper-motor controller with 24V signal level. The digital inputs DIGITAL-IN 1 and 2 at connector X3 must be used. Edge frequency: 250 kHz AGND and DGND (connector X3) must be joined together ! - A.4.031.1/10,4 AX2040/2070 AX2040/2070 Installation Manual...
X6, are separated onto two connectors (ð p. 84). AX2040/2070 Interface cable between the PC and servo amplifiers of the AX2040/2070 series: (View : looking at the face of the built-in SubD connectors, this corresponds to the solder side of the SubD sockets on the cable) - A.4.031.1/13,1...
(Characteristic impedance 150 ± 5W Þ terminating resistor 150 ± 5W). For EMC reasons, the SubD connector housing must fulfil the following conditions: — metal or metallized housing — provision for cable shielding connection in housing, large-area connection AX2040/2070 Installation Manual...
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The adaptation of parameters and the effects on the control loop behavior are described in the online help. The setup of the expansion card (if present) is described in the corresponding manual on the CD-ROM. We can provide further know-how through training courses (on request). AX2040/2070 Installation Manual...
If the motor oscillates, the parameter Kp in the menu page “speed controller” must be reduced. - the motor is endangered! Optimization Optimize speed, current and position controllers see setup instructions in the corresponding Setup the expansion card manual on the CD-ROM AX2040/2070 Installation Manual...
After changing the station address and baud rate you must turn the 24V auxiliary supply of the servo amplifier off and on again. Coding of the baud rate in the LED display : Coding Baud rate in kbit/s Coding Baud rate in kbit/s 1000 - A.4.038.4/11 AX2040/2070 Installation Manual...
In this chapter the two possible operation menus and the use of the keys in the front panel are shown. Normally, the AX2040/2070 only places the standard menu at your disposal. If you want to attend the amplifier via the detailed menu, you must keep the right key pressed while switching on the 24V-supply.
Beckhoff Setup 02/06 5.3.2.3 Standard menu structure p.67 the entry will be stored automatically, when you exit the input field. 5.3.2.4 Extended menu structure - A.4.031.3/03, 08 p.67 p.67 AX2040/2070 Installation Manual...
RESET button or the I/O-function RESET is used, the CLRFAULT com- mand is also all that is carried out. More information about faults and hints for removal can be found on page 96 AX2040/2070 Installation Manual...
RESET is present on input DIGITAL INx * = These warning messages lead to a controlled shut-down of the drive (braking with the emergency ramp) More information about faults and hints for removal can be found on page 96 AX2040/2070 Installation Manual...
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Press the expansion card firmly into the slot, until the front cover touches the fixing lugs. This ensures that the connectors make good contact. Screw the screws on the front cover into the threads in the fixing lugs. AX2040/2070 Installation Manual...
The functions of the inputs and signal outputs correspond exactly to the functions that can be assig- ned to the digital-I/O on connector X3 of the AX2040/2070. All inputs and outputs are electrically isolated from the servo amplifier by optocoupler.
Following-error (low-active). PosReg1 PosReg2 The preset function of the corresponding position register is PosReg3 indicated by a HIGH-signal. PosReg4 PosReg5 Can only be adjusted by ASCII commands. Supply 24VDC auxiliary supply voltage Supply I/O-GND Digital-GND for the controls AX2040/2070 Installation Manual...
Beckhoff Expansions, accessories 02/06 6.1.2.6 Connection diagram AX2040/2070 -I/O-14/08 AGND and DGND (connector X3) must be joined together ! A.4.031.1/39 AX2040/2070 Installation Manual...
6.1.3 Expansion cards -PROFIBUS- This chapter describes the PROFIBUS expansion card for the AX2040/2070. Information on the range of functions and the software protocol can be found in the manual "Communication profile PROFIBUS DP". The PROFIBUS expansion card has two 9-pin Sub-D sockets wired in parallel.
Beckhoff Expansions, accessories 02/06 6.1.4 Expansion card -SERCOS- This chapter describes the SERCOS expansion card for AX2040/2070. Information on the range of functions and the software protocol can be found in the manual "IDN Reference Guide SERCOS". 6.1.4.1 Front view 6.1.4.2...
The parameters can be modified in the setup software, “SERCOS” screen. For additional informa- tion, please refer to the “Setup software” user manual and the online help. Alternatively, the com- mands SBAUD # and SLEN # can be entered in the “Terminal” screen. - A.4.038.4/24 AX2040/2070 Installation Manual...
Beckhoff Expansions, accessories 02/06 6.1.5 Expansion card -DEVICENET- This section describes the DeviceNet expansion card for AX2040/2070. Information on the range of functions and the software protocol can be found in our manual “Device- Net Communication Profile”. 6.1.5.1 Front view 6.1.5.2...
0 and 2. This is normally carried out with the help of a DeviceNet software setup tool. You must save the parameters in non-volatile memory (Class 0x25, Attribute 0x65) and then restart the drive after altering the baud rate. AX2040/2070 Installation Manual...
Stub cables are permitted up to a length of 6 meters, so that at least one node can be connected. Termination resistors: DeviceNet requires a termination at each end of the connecting cable. These resistors must meet the following requirements: 120W, 1% metal-film, 1/4 W A.4.031.1/55 AX2040/2070 Installation Manual...
6.1.6 Expansion card -ETHERCAT- This section describes the EtherCat expansion card for AX2040/2070. Information on the range of functions and the software protocol can be found in the EtherCat documentation. This expansion cards enables the servo amplifier to be connected to the EtherCat network.
Beckhoff Expansions, accessories 02/06 6.1.7 Expansion card -SYNQNET- This section describes the SynqNet expansion card for AX2040/2070. Information on the range of functions and the software protocol can be found in the SynqNet docu- mentation.. 6.1.7.1 Front view LED2 LED1 LED4 LED3 6.1.7.2...
IN_01 digital input NEGLIM direction NODE- HOME reference switch disables Node DISABLE limit switch, positive di- POSLIM rection 6.1.7.6 Connection diagram digital inputs/outputs, connector X21A AX20 AGND and DGND (connector X3) must be joined together ! AX2040/2070 Installation Manual...
Standard shielded cables can be used for the RS232 and CAN interfaces. If the servo amplifier is the last device on the CAN bus, then the switch for the bus termination must be set to ON. Otherwise, the switch must be set to OFF (condition as delivered). AX2040/2070 Installation Manual...
Max. output current Residual ripple <150mVss Switching peaks <240mVss Output fuse short circuit proof Temperature range 0...+60°C DIN-rails, vertical mounting Type of mounting Keep a clear space of 50mm above and below the in- strument Weight 0,75kg - A.4.037.4/07 AX2040/2070 Installation Manual...
24V ± 1% Max. output current Residual ripple <0.1% Output fusing short-circuit proof Test voltage to VDE 0550 Temperature range -20 to +60°C on mounting plate (supp- Mounting method lied) Keep space free Weight 3.5kg - A.4.012.4/33 AX2040/2070 Installation Manual...
Beckhoff Expansions, accessories 02/06 6.2.3 External regen resistor BAS Caution: Surface temperature may exceed 200°C. Observe the requested free space. Do not mount to combustible surface. - A.4.947.4/24 AX2040/2070 Installation Manual...
Clock frequency 2 - 8 Test voltage Phase<->PE 2700V DC 1s Overload 1,5 x Inom, 1 min/h DIN IEC 68 Part 1 25/085/21 Climatic category Weight 10,3 15,3 Connection diameter mm² 6,5 x 10 6,5 x 10 AX2040/2070 Installation Manual...
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— the servo amplifier can be reduced to its principal components by unscrewing — it (aluminium heat sink and front panel steel housing sections, electronics — boards) — disposal should be carried out by a certified disposal company. — We can give you suitable addresses. AX2040/2070 Installation Manual...
— improve ventilation output stage — output stage is faulty — return the servo amplifier to the fault manufacturer for repair — short-circuit / short to ground in the — remove short-circuit / ground external regen resistor short AX2040/2070 Installation Manual...
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Motor Motor default configured for number will be automatically values loaded stored in EEPROM with SAVE. n14 message: Wake & shake — Wake & shake not executed — Enable the drive active AX2040/2070 Installation Manual...
Data packet with all the position control parameters which are required for a motion task Multi-axis system Machine with several independently driven axes Natural convection Free movement of air for cooling Optocoupler Optical connection between two electrically independent systems AX2040/2070 Installation Manual...
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Voltage proportional to the actual speed Thermostat Temperature-sensitive switch built into the motor winding Tn, I-integration time Integral section of a control loop Zero pulse Output once per turn from incremental encoders, used to zero the machine AX2040/2070 Installation Manual...