Jeep Cherokee 1999 Electronic Service Manual page 1432

X J
DI SASSEM BLY AN D ASSEM BLY (Cont inue d)
CAUTION: Do not force valves or plugs into place
during reassembly. If the valve body bores, valves,
and plugs are free of distortion or burrs, the valve
body components should all slide into place easily.
In addition, do not overtighten the transfer plate
and valve body screws during reassembly. Over-
tightening can distort the valve body resulting in
valve sticking, cross leakage and unsatisfactory
operation. Tighten valve body screws to recom-
mended torque only.
(1) Lu br ica t e va lve body bor es, va lves a n d plu gs
wit h Mopa r ATF P lu s 3, Type 7176, t r a n sm ission
flu id.
(2) In st a ll r egu la t or va lve lin e pr essu r e plu g, pr es-
su r e plu g sleeve, r egu la t or va lve t h r ot t le pr essu r e
plu g, a n d spr in g in t o va lve body (F ig. 57). Ver ify
va lve com pon en t s slide fr eely.
(3) In st a ll r egu la t or va lve en d pla t e on va lve body
(F ig. 57).
(4) In st a ll kickdown lim it va lve a n d spr in g in kick-
down lim it va lve body (F ig. 57). Ver ify va lve com po-
n en t s slide fr eely.
(5) Com pr ess spr in g in t o kickdown lim it va lve
body.
(6) In st a ll r et a in er in gr ooves a t en d of kickdown
lim it va lve body (F ig. 57).
(7) In st a ll t h r ot t le pr essu r e plu g in kickdown lim it
va lve body (F ig. 57).
(8) In st a ll 1-2 sh ift va lve a n d spr in g in t o va lve
body (F ig. 57).
(9) In st a ll 2-3 sh ift va lve a n d spr in g in t o va lve
body (F ig. 57).
(10) In st a ll 1-2 sh ift con t r ol va lve a n d spr in g in t o
va lve body (F ig. 57).
(11) Ver ify va lve com pon en t s slide fr eely.
(12) P la ce kickdown lim it va lve body a n d en d pla t e
in posit ion on va lve body a n d com pr ess spr in gs (F ig.
57).
(13) In st a ll scr ews t o a t t a ch kickdown lim it va lve
body t o va lve body (F ig. 57).
(14) In st a ll sh u t t le va lve t h r ot t le plu g, pr im a r y
spr in g a n d sh u t t le va lve in t o va lve body (F ig. 57).
Ver ify va lve com pon en t s slide fr eely.
(15) In st a ll 1-2 a n d 2-3 sh ift va lve gover n or plu gs
in t o va lve body (F ig. 57). Ver ify va lve com pon en t s
slide fr eely.
(16) P la ce gover n or plu g en d pla t e in posit ion on
va lve body a n d com pr ess spr in g.
(17) In st a ll scr ews t o a t t a ch gover n or plu g en d
pla t e t o va lve body (F ig. 57).
(18) Assem ble sh u t t le va lve spr in g a n d gu ides
(F ig. 57). P la ce spr in g a n d gu ides in posit ion on sh u t -
t le va lve st em .
(19) Com pr ess spr in g a n d in st a ll E -clip in gr oove
on sh u t t le va lve st em (F ig. 58).
TRANSMISSION AND TRANSFER CASE
(20) P la ce sh u t t le va lve en d pla t e in posit ion on
va lve body (F ig. 59).
(21) In st a ll scr ews t o a t t a ch sh u t t le va lve en d
pla t e t o va lve body (F ig. 59).
Fig. 58 Shuttle Valve E-Clip And Secondary Spring
Fig. 59 Shuttle Valve End Plate
(22) In st a ll r ea r clu t ch ser vo a n d r ea r ser vo ch eck
ba lls in pr oper ca vit ies in t r a n sfer pla t e (F ig. 60).
(23) In ser t filt er in t o open in g in sepa r a t or pla t e
(F ig. 61).
(24) P la ce sepa r a t or pla t e in posit ion on t r a n sfer
pla t e a n d in st a ll scr ews t o a t t a ch sepa r a t or pla t e t o
t r a n sfer pla t e (F ig. 61).
(25) P la ce on e 11/32 in . ch eck ba ll a n d six 1/4 in .
ch eck ba lls in t h e pr oper ca vit ies in t h e va lve body
(F ig. 62).
(26) P la ce t r a n sfer pla t e in posit ion on va lve body
(F ig. 63).
(27) In st a ll scr ews t o a t t a ch t r a n sfer pla t e t o va lve
body (F ig. 63).
(28) Tu r n va lve body over t o expose t h e sepa r a t or
pla t e.
21 - 109