Jeep Cherokee 1999 Electronic Service Manual page 1387

21 - 64 TRANSMISSION AND TRANSFER CASE
DI SASSEM BLY AN D ASSEM BLY (Cont inue d)
Fig. 105 Countershaft Front Bearing Snap-ring
INPUT SHAFT
DISASSEMBL Y
(1) Ver ify t h a t t h e 3–4 syn ch r on izer is in t h e n eu -
t r a l posit ion .
(2) Sepa r a t e in pu t sh a ft fr om ou t pu t sh a ft (F ig.
106).
Fig. 106 Separate Input and Output Shafts
(3) Rem ove t h e ou t pu t sh a ft pilot bea r in g fr om t h e
in pu t sh a ft or ou t pu t sh a ft (F ig. 107).
(4) Rem ove t h e fou r t h gea r syn ch r on izer r in g fr om
t h e in pu t sh a ft (F ig. 108).
(5) Rem ove t h e select fit sn a p-r in g h oldin g t h e
in pu t sh a ft bea r in g on t o t h e in pu t sh a ft .
(6) Usin g Bea r in g Split t er P -334 a n d a sh op pr ess,
r em ove t h e bea r in g fr om t h e in pu t sh a ft .
Fig. 107 Remove Output Shaft Pilot Bearing
Fig. 108 Input Shaft Components
ASSEMBL Y
(1) P osit ion in pu t sh a ft bea r in g on t o in pu t sh a ft .
Be su r e t h a t t h e sn a p-r in g gr oove in t h e bea r in g is
fa cin g for wa r d.
(2) Usin g Dr iver 6052, dr ive bea r in g on t o in pu t
sh a ft .
(3) Select t h e t h ickest sn a p-r in g t h a t will fit in t o
t h e sn a p-r in g gr oove of t h e in pu t sh a ft (F ig. 109).
(4) Lu br ica t e ou t pu t sh a ft pilot bea r in g bor e of
in pu t sh a ft wit h pet r oleu m jelly.
(5) In st a ll ou t pu t sh a ft pilot bea r in g in in pu t sh a ft
bor e (F ig. 107).
(6) In st a ll t h e fou r t h gea r syn ch r on izer r in g on t o
t h e in pu t sh a ft .
(7) In st a ll in pu t sh a ft t o ou t pu t sh a ft .
OUTPUT SHAFT
Refer t o (F ig. 110) for pa r t s iden t ifica t ion du r in g
disa ssem bly a n d a ssem bly of t h e ou t pu t sh a ft .
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