Jeep Cherokee 1999 Electronic Service Manual page 1178

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REM OVAL AN D I N STALLAT I ON (Cont inue d)
Fig. 16 2.5L Turbo Diesel — Heatshields
(20) Rem ove t h e clu t ch m a st er cylin der h ea t sh ield
(F ig. 16).
(21) Rem ove t h e wa st ega t e a ct u a t or va cu u m su p-
ply h ose fr om t h e a ct u a t or (F ig. 17).
Fig. 17 R.H.D. Turbo Position & Orientation
(22) Rem ove t h e t u r boch a r ger oil pr essu r e su pply
lin e fr om t h e en gin e block (F ig. 17).
(23) Wor kin g in side of t h e veh icle, r em ove t h e
Kn ee Blocker. Refer t o Gr ou p 8E , In st r u m en t P a n el
Syst em s for t h e pr ocedu r e.
EXHAUST SYSTEM AND TURBOCHARGER
(24) Discon n ect t h e n eu t r a l sa fet y swit ch elect r ica l
con n ect or a t t h e clu t ch peda l.
(25) Rem ove t h e (2) clu t ch m a st er cylin der r et a in -
in g n u t s fr om t h e bu lkh ea d.
(26) Wor kin g fr om t h e in side of t h e en gin e com -
pa r t m en t , r em ove t h e clu t ch m a st er cylin der fr om
t h e bu lkh ea d a n d posit ion t h e cylin der a n d lin e
a ssem bly ou t of t h e wa y.
(27) Rem ove t h e (5) bolt s fr om t h e exh a u st m a n i-
fold down pipe a n d r em ove t h e pipe.
(28) Rem ove t h e (8) exh a u st m a n ifold r et a in in g
bolt s, it is n ecessa r y t o a ccess t h e bolt beh in d t h e
m a n ifold ou t let fr om t h e u n der n ea t h of t h e veh icle.
(29) Rem ove t h e st eer in g sh a ft pin ch bolt a n d slide
t h e sh a ft st r a igh t off of t h e gea r box in pu t sh a ft . P osi-
t ion a side.
(30) Rem ove t h e exh a u st m a n ifold a n d t h e t u r bo-
ch a r ger a ssem bly fr om t h e veh icle.
(31) P la ce t h e t u r bo a ssem bly in a vice t o r em ove
t h e (3) exh a u st m a n ifold t o t u r boch a r ger r et a in in g
n u t s (F ig. 18).
Fig. 18 Turbocharger / Exhaust Manifold Assembly
Cleaning
All old ga sket s sh ou ld be in spect ed for a n y t ea r s or
sign s of pr ior lea ka ge. If a n y ga sket sh ows su ch in di-
ca t ion s, it m u st be r epla ced wit h a n ew ga sket . All
ga sket m a t in g su r fa ces m u st be clea n ed of a ll old
ga sket m a t er ia l t o pr odu ce a sm oot h a n d dir t fr ee
sea lin g su r fa ce for t h e n ew ga sket .
INSTALLA TION
(1) In st a ll t h e t u r boch a r ger on t h e exh a u st m a n i-
fold (F ig. 19). Tor qu e n u t s t o 32 N·m (23 ft . lbs.).
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