Jeep Cherokee 1999 Electronic Service Manual page 1346

X J
DI SASSEM BLY AN D ASSEM BLY (Cont inue d)
Fig. 83 Install Fifth Gear Check Ball
Fig. 84 Install Fifth Gear Shift Rail
(16) In st a ll t h e sh ift r a il det en t spr in gs in t h e
in t er m edia t e pla t e. Not e t h a t t h e bot t om det en t
spr in g is sh or t er t h a n t h e ot h er s.
(17) In st a ll t h e sh ift r a il det en t plu gs in t h e in t er-
m edia t e pla t e.
(18) In st a ll t h e 1–2 sh ift for k on t o t h e 1–2 a n d 3–4
sh ift r a ils (F ig. 85).
Fig. 85 Install 1–2 Shift Fork
TRANSMISSION AND TRANSFER CASE
(19) In st a ll t h e sn a p-r in g on t o t h e 1–2 sh ift r a il.
(20) In st a ll t h e 3–4 sh ift for k on t o t h e 3–4 sh ift
r a il (F ig. 86).
Fig. 86 Install 3–4 Shift Fork
(21) In st a ll m a in sh a ft in t o t h e in t er m edia t e pla t e
by gu idin g t h e ou t pu t sh a ft t h r ou gh open in g in in t er-
m edia t e pla t e u n t il t h e sh ift for ks a r e a lign ed wit h
t h e a ppr opr ia t e syn ch r on izer sleeves. Th e m a in sh a ft
r ea r bea r in g will be st a r t ed in t h e in t er m edia t e pla t e
bu t n ot fu lly dr iven in a t t h is poin t .
(22) Wh ile a n a ssist a n t su ppor t s t h e m a in sh a ft ,
a lign r ea r of cou n t er sh a ft wit h in n er r a ce of cou n t er-
sh a ft r ea r bea r in g.
(23) Ra ise cou n t er sh a ft u pwa r d u n t il gea r s m esh
wit h t h e m a t in g gea r s on t h e m a in sh a ft .
(24) Usin g a su it a ble r u bber m a llet , t a p on t h e
in pu t sh a ft a n d t h e fr on t of t h e cou n t er sh a ft equ a lly
t o in st a ll t h e m a in sh a ft r ea r bea r in g in t o t h e in t er-
m edia t e pla t e a n d t h e r ea r of t h e cou n t er sh a ft in t o
t h e r ea r cou n t er sh a ft bea r in g. It m a y be n ecessa r y t o
occa sion a lly h old t h e cou n t er sh a ft in t o t h e in t er m edi-
a t e pla t e a n d t a p t h e cou n t er sh a ft r ea r bea r in g on t o
t h e cou n t er sh a ft a n d in t o t h e in t er m edia t e pla t e.
(25) In st a ll sn a p-r in gs on t o t h e r ea r m a in sh a ft a n d
cou n t er sh a ft bea r in gs.
(26) In st a ll t h e bolt s t o h old t h e r ever se sh ift a r m
br a cket t o t h e in t er m edia t e pla t e.
(27) In st a ll n ew bolt s t o h old t h e sh ift for ks t o t h e
sh ift r a ils (F ig. 87).
(28) P osit ion t h e m a in sh a ft r ea r bea r in g r et a in er
over t h e ou t pu t sh a ft a n d on t o t h e in t er m edia t e
pla t e.
(29) In st a ll n ew bolt s t o h old t h e bea r in g r et a in er
t o t h e in t er m edia t e pla t e.
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