Jeep Cherokee 1999 Electronic Service Manual page 1353

21 - 30 TRANSMISSION AND TRANSFER CASE
DI SASSEM BLY AN D ASSEM BLY (Cont inue d)
(9) In st a ll sn a p-r in g t o h old 3–4 syn ch r on izer on t o
ou t pu t sh a ft .
(10) Ver ify t h ir d gea r t h r u st clea r a n ce wit h feeler
ga u ge (F ig. 110). Clea r a n ce sh ou ld be 0.10 – 0.25 m m
(0.004 – 0.010 in .). If clea r a n ce is ou t of specifica t ion ,
r efer t o Clea n in g a n d In spect ion sect ion wit h in t h is
gr ou p.
Fig. 110 Check Third Gear Clearance
(11) In st a ll secon d gea r n eedle bea r in g on t o ou t pu t
sh a ft .
(12) In st a ll secon d gea r over bea r in g a n d on t o ou t -
pu t sh a ft fla n ge.
(13) In st a ll secon d gea r syn ch r on izer r in g on t o sec-
on d gea r.
Fig. 111 Install First Gear Bearing Inner Race Lock
Ball
(14) P osit ion 1–2
splin es of ou t pu t sh a ft .
(15) Usin g Dr iver MD-998805, Ada pt er 6747-1A,
a n d a sh op pr ess, pr ess t h e 1–2 syn ch r on izer on t o
t h e ou t pu t sh a ft .
(16) In st a ll fir st gea r syn ch r on izer r in g in t o 1–2
syn ch r on izer.
(17) In st a ll fir st gea r bea r in g in n er r a ce lock ba ll
in ou t pu t sh a ft (F ig. 111).
(18) In st a ll fir st gea r n eedle bea r in g on t o ou t pu t
sh a ft (F ig. 112).
(19) In st a ll fir st gea r on t o ou t pu t sh a ft a n d over
bea r in g.
(20) In st a ll fir st gea r bea r in g in n er r a ce on t o ou t -
pu t sh a ft a n d in side fir st gea r bea r in g. Rot a t e bea r-
in g r a ce u n t il r a ce in st a lls over lock ba ll.
(21) P osit ion ou t pu t sh a ft r ea r bea r in g on t o ou t pu t
sh a ft . E n su r e t h a t t h e sn a p r in g gr oove in bea r in g
ou t er r a ce is t owa r d r ea r of ou t pu t sh a ft .
(22) Usin g Dr iver L-4507 a n d su it a ble m a llet ,
dr ive bea r in g on t o ou t pu t sh a ft .
(23) In st a ll sn a p-r in g on t o ou t pu t sh a ft r ea r bea r-
in g ou t er r a ce.
Fig. 112 First Gear Components
syn ch r on izer a ssem bly
X J
on t o