Jeep Cherokee 1999 Electronic Service Manual page 1425

21 - 102 TRANSMISSION AND TRANSFER CASE
REM OVAL AN D I N STALLAT I ON (Cont inue d)
Fig. 33 Valve Body
(4) Use scr ewdr iver t o pu sh pa r k spr a g in t o
en ga gem en t wit h pa r k gea r. Th is m a kes clea r a n ce for
kn ob on lock r od t o m ove pa st spr a g wh en va lve body
is in st a lled. Rot a t e ou t pu t sh a ft t o ver ify spr a g
en ga gem en t .
(5) P osit ion a ccu m u la t or spr in g bet ween a ccu m u la -
t or pist on a n d va lve body.
(6) P osit ion va lve body on t r a n sm ission a n d wor k
kn ob on pa r k lock r od pa st spr a g. Be su r e a ccu m u la -
t or pist on a n d spr in g r em a in in posit ion .
(7) H old va lve body in posit ion a n d in st a ll va lve
body scr ews fin ger t igh t .
(8) In st a ll pa r k/n eu t r a l posit ion swit ch .
(9) Tigh t en va lve body scr ews a lt er n a t ely a n d
even ly t o 11 N·m (100 in . lbs.) t or qu e.
(10) In st a ll n ew flu id filt er on va lve body. In st a ll
a n d t igh t en filt er scr ews t o 4 N·m (35 in . lbs.) t or qu e.
(11) Con n ect solen oid wir e t o ca se con n ect or.
(12) In st a ll m a n u a l a n d t h r ot t le lever s on t h r ot t le
lever sh a ft . Tigh t en lever cla m p scr ews a n d ch eck for
fr ee oper a t ion . Sh a ft a n d lever s m u st oper a t e fr eely
wit h ou t a n y bin d.
(13) In st a ll oil pa n a n d n ew ga sket . Tigh t en pa n
bolt s t o 17 N·m (150 in . lbs.) t or qu e. In st a ll ga sket
dr y; do n ot u se sea ler.
(14) Con n ect pa r k/n eu t r a l posit ion swit ch a n d con -
ver t er clu t ch solen oid wir es.
(15) In st a ll speedom et er pin ion gea r, a da pt er a n d
speed sen sor.
(16) Lower veh icle.
(17) F ill t r a n sm ission wit h Mopa r
Type 7176 flu id.
(18) Adju st gea r sh ift a n d t h r ot t le ca ble if n eces-
sa r y.
OUTPUT SHAFT REAR BEARING
REMOVAL
(1) Rem ove ext en sion h ou sin g.
(2) Rem ove sn a p r in g t h a t r et a in s r ea r bea r in g on
ou t pu t sh a ft (F ig. 34).
(3) Rem ove bea r in g fr om ou t pu t sh a ft .
INSTALLA TION
(1) In st a ll bea r in g on ou t pu t sh a ft . Be su r e r et a in -
in g r in g gr oove in ou t er cir cu m fer en ce of bea r in g is
t owa r d t h e gover n or.
(2) In st a ll r ea r bea r in g r et a in in g sn a p r in g (F ig.
34).
(3) In st a ll ext en sion h ou sin g.
Fig. 34 Output Shaft Rear Bearing—Typical
GOVERNOR AND PARK GEAR
REMOVAL
(1) H oist a n d su ppor t veh icle on sa fet y st a n ds.
(2) Ma r k pr opeller sh a ft a n d a xle yoke for a ssem -
bly r efer en ce. Th en discon n ect a n d r em ove sh a ft .
(3) Discon n ect pa r kin g br a ke ca ble a t equ a lizer
a n d discon n ect exh a u st com pon en t s a s n ecessa r y.
(4) Su ppor t t r a n sm ission on a su it a ble lift in g
device.
(5) Rem ove skid pla t e a n d r ea r
m ou n t .
(6) Rem ove ext en sion h ou sin g.
(7) Loosen bu t do n ot r em ove bolt s t h a t h old gov-
er n or body t o pa r k gea r.
(8) Rot a t e t r a n sm ission ou t pu t sh a ft u n t il gover-
n or weigh t a ssem bly is a ccessible.
(9) Rem ove E -clip a t en d of gover n or va lve sh a ft
(F ig. 35).
(10) Rem ove gover n or va lve a n d sh a ft fr om gover-
n or body (F ig. 35).
(11) Rem ove sn a p r in gs a n d spa cer t h a t r et a in
gover n or body a n d pa r k gea r a ssem bly on ou t pu t
sh a ft (F ig. 36).
ATF P lu s 3, (12) Rem ove bolt s h oldin g gover n or body t o pa r k
gea r (F ig. 37).
(13) Sepa r a t e gover n or fr om pa r k gea r.
(14) P u ll pa r k gea r fr om r ea r su ppor t .
INSTALLA TION
(1) In st a ll pa r k gea r in t o r ea r su ppor t so cr own on
cu r ved boss is in lin e wit h h ole t h r ou gh ou t pu t sh a ft .
(2) In st a ll gover n or filt er in pa r k gea r.
X J
t r a n sm ission