Jeep Cherokee 1999 Electronic Service Manual page 1391

21 - 68 TRANSMISSION AND TRANSFER CASE
DI SASSEM BLY AN D ASSEM BLY (Cont inue d)
Fig. 119 Select 3–4 Synchronizer Snap-ring
Fig. 120 Check Third Gear Clearance
(17) In st a ll sn a p-r in g t o h old 1–2 syn ch r on izer /r e-
ver se gea r on t o ou t pu t sh a ft .
(18) In st a ll fir st gea r syn ch r on izer r in g in t o 1–2
syn ch r on izer /r ever se gea r.
(19) In st a ll t h e fir st gea r spa cer on t o t h e in pu t
sh a ft a n d a ga in st t h e 1–2 syn ch r on izer /r ever se gea r
sn a p-r in g.
(20) In st a ll fir st gea r n eedle bea r in g on t o ou t pu t
sh a ft (F ig. 122).
(21) In st a ll fir st gea r on t o ou t pu t sh a ft a n d over
bea r in g.
(22) In st a ll t h e fir st gea r t h r u st wa sh er loca t in g
pin in t o t h e ou t pu t sh a ft .
Fig. 121 Second Gear And Synchronizer Assembly
(23) In st a ll t h e fir st gea r t h r u st wa sh er on t o t h e
ou t pu t sh a ft . Rot a t e t h e t h r u st wa sh er u n t il t h e
wa sh er loca t in g pin a lign s wit h t h e n ot ch in t h e
wa sh er.
(24) P osit ion ou t pu t sh a ft r ea r bea r in g on t o ou t pu t
sh a ft . E n su r e t h a t t h e sn a p r in g gr oove in bea r in g
ou t er r a ce is t owa r d r ea r of ou t pu t sh a ft .
(25) Usin g Dr iver L-4507 a n d su it a ble m a llet ,
dr ive bea r in g on t o ou t pu t sh a ft .
(26) In st a ll sn a p-r in g on t o ou t pu t sh a ft r ea r bea r-
in g ou t er r a ce.
Fig. 122 First And Fifth Gear Components
(27) Ch eck fir st a n d secon d gea r t h r u st clea r a n ce
(F ig. 123). F ir st gea r clea r a n ce sh ou ld be 0.10 – 0.40
m m (0.003 – 0.0197 in .). Secon d gea r clea r a n ce
sh ou ld be 0.10 – 0.30 m m (0.003 – 0.0118 in .). If
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