Jeep Cherokee 1999 Electronic Service Manual page 1179

11 - 8 EXHAUST SYSTEM AND TURBOCHARGER
REM OVAL AN D I N STALLAT I ON (Cont inue d)
Fig. 19 Turbocharger / Exhaust Manifold Assembly
(2) In st a ll t h e exh a u st m a n ifold a n d t u r boch a r ger
a ssem bly in t h e veh icle.
(3) In st a ll t h e (8) exh a u st m a n ifold r et a in in g n u t s,
it is n ecessa r y t o a ccess t h e bolt beh in d t h e m a n ifold
ou t let fr om t h e u n der n ea t h of t h e veh icle. Tor qu e
n u t s t o 32 N·m (23 ft . lbs.).
(4) In st a ll t h e exh a u st m a n ifold down pipe. Tor qu e
t h e bolt s t o 32 N·m (23 ft . lbs.).
Fig. 20 R.H.D. Turbo Position & Orientation
(5) P osit ion t h e t u r boch a r ger oil pr essu r e su pply
lin e in it s or igin a l posit ion (F ig. 20). Tor qu e t h e t u r bo
fit t in g t o 27 N·m (20 ft . lbs.).
(6) In st a ll t h e wa st ega t e a ct u a t or va cu u m su pply
h ose on t h e a ct u a t or (F ig. 20).
(7) In st a ll t h e exh a u st m a n ifold h ea t sh ield (F ig.
21). Tor qu e bolt s t o 11 N·m (97 in . lbs.).
Fig. 21 2.5L Turbo Diesel — Heatshields
(8) In st a ll t h e E GR t u be on t h e exh a u st m a n ifold.
Lea ve loose a t t h is t im e.
(9) Ra ise t h e veh icle on a h oist .
CAUTION: Heatshield is very sharp. Wear gloves to
prevent injury.
(10) Slide t h e exh a u st down pipe h ea t sh ield u p
over t h e pipe a n d st r a p it in it s or igin a l posit ion (F ig.
22).
(11) In st a ll t h e st eer in g sh a ft . Tor qu e t h e pin ch
bolt t o 49 N·m (36 ft . lbs.).
(12) In st a ll t h e t u r boch a r ger oil r et u r n h ose on t h e
en gin e block (F ig. 23).
(13) Con n ect t h e exh a u st syst em a t t h e (3) bolt
fla n ge (F ig. 24). Tor qu e t h e bolt s t o 23 N·m (17 ft .
lbs.).
(14) In st a ll t h e exh a u st syst em su ppor t cla m p
(F ig. 24). Tor qu e n u t s t o 23 N·m (17 ft . lbs.).
(15) Lower t h e veh icle on h oist .
(16) In st a ll t h e clu t ch m a st er cylin der t h r ou gh t h e
bu lkh ea d.
(17) Wor kin g fr om t h e in side of t h e veh icle, In st a ll
t h e (2) clu t ch m a st er cylin der r et a in in g n u t s.
(18) Con n ect t h e n eu t r a l sa fet y swit ch a t t h e
clu t ch peda l.
X J