Jeep Cherokee 1999 Electronic Service Manual page 1365

21 - 42 TRANSMISSION AND TRANSFER CASE
REM OVAL AN D I N STALLAT I ON (Cont inue d)
(11) In st a ll r ea r cr ossm em ber. Tigh t en cr ossm em -
ber-t o-fr a m e bolt s t o 41 N·m (31 ft . lbs.) t or qu e.
(12) In st a ll fa st en er s t o h old r ea r cu sh ion a n d
br a cket t o t r a n sm ission . Th en t igh t en t r a n sm ission -
t o-r ea r su ppor t bolt s/n u t s t o 45 N·m (33 ft . lbs.)
t or qu e.
(13) Rem ove su ppor t st a n ds fr om en gin e a n d
t r a n sm ission .
(14) In st a ll a n d con n ect cr a n ksh a ft posit ion sen sor.
(15) P osit ion t r a n sfer ca se on t r a n sm ission ja ck, if
equ ipped.
(16) Secu r e t r a n sfer ca se t o ja ck wit h sa fet y
ch a in s, if equ ipped.
(17) Ra ise t r a n sfer ca se, if equ ipped, a n d a lign
t r a n sfer ca se in pu t sh a ft t o t h e t r a n sm ission ou t pu t
sh a ft .
(18) Slide t r a n sfer ca se for wa r d u n t il ca se is
sea t ed on t r a n sm ission , if n ecessa r y.
(19) In st a ll n u t s t o a t t a ch t r a n sfer ca se t o t r a n s-
m ission , if equ ipped. Tigh t en t r a n sfer ca se-t o-t r a n s-
m ission n u t s t o 35 N·m (26 ft . lbs.) t or qu e.
(20) Con n ect t r a n sfer ca se sh ift lin ka ge a t t r a n sfer
ca se, if equ ipped.
(21) Con n ect t r a n sfer ca se ven t h ose, if equ ipped.
(22) Secu r e wir e h a r n esses in clips/t ie st r a ps on
t r a n sm ission a n d t r a n sfer ca se, if equ ipped.
(23) E n ga ge wir e con n ect or s a t t a ch ed t o a ll n eces-
sa r y t r a n sm ission or t r a n sfer ca se, if equ ipped, com -
pon en t s.
(24) In st a ll r ea r pr opeller sh a ft slip yoke t o t r a n s-
m ission or t r a n sfer ca se, if equ ipped, ou t pu t sh a ft .
(25) Align m a r ks on r ea r pr opeller sh a ft a n d r ea r
a xle yokes (F ig. 11).
Fig. 11 Align Propeller Shaft And Rear Axle Yokes
Alignment Marks
(26) In st a ll a n d t igh t en pr opeller sh a ft U–join t
cla m p bolt s t o 19 N·m (170 in . lbs.) t or qu e.
(27) Align m a r ks on fr on t pr opeller sh a ft , a xle,
a n d t r a n sfer ca se yokes, if equ ipped.
(28) In st a ll a n d t igh t en pr opeller sh a ft U–join t
cla m p bolt s t o 19 N·m (170 in . lbs.) t or qu e.
(29) In st a ll sla ve cylin der in clu t ch h ou sin g.
(30) In st a ll skid pla t e, if equ ipped. Tigh t en bolt s t o
42 N·m (31 ft . lbs.) t or qu e. Tigh t en st u d n u t s t o 17
N·m (150 in . lbs.) t or qu e.
(31) F ill t r a n sm ission
equ ipped, wit h r ecom m en ded lu br ica n t s. Refer t o t h e
Lu br ica n t Recom m en da t ion sect ion s of t h e a ppr opr i-
a t e com pon en t for cor r ect flu id.
(32) Lower veh icle.
FRONT BEARING RETAINER SEAL
REMOVAL
(1) Rem ove r elea se bea r in g a n d lever fr om t h e
t r a n sm ission .
(2) Rem ove t h e bolt s h oldin g t h e fr on t bea r in g
r et a in er t o t h e t r a n sm ission ca se.
(3) Rem ove t h e fr on t bea r in g r et a in er fr om t h e
t r a n sm ission ca se.
(4) Usin g a su it a ble pr y t ool, r em ove t h e fr on t
bea r in g r et a in er sea l.
INSTALLA TION
(1) Usin g Tool H a n dle C-4171 a n d Sea l In st a ller
8209, in st a ll n ew sea l in t o t h e fr on t bea r in g r et a in er
(F ig. 12).
Fig. 12 Install Front Bearing Retainer Seal
(2) Rem ove a n y r esidu a l ga sket m a t er ia l fr om t h e
sea lin g su r fa ces of t h e bea r in g r et a in er a n d t h e
t r a n sm ission ca se.
(3) In st a ll n ew fr on t bea r in g r et a in er ga sket t o t h e
fr on t bea r in g r et a in er.
(4) In st a ll t h e fr on t bea r in g r et a in er on t o t h e
t r a n sm ission ca se.
X J
a n d t r a n sfer ca se, if