Jeep Cherokee 1999 Electronic Service Manual page 1389

21 - 66 TRANSMISSION AND TRANSFER CASE
DI SASSEM BLY AN D ASSEM BLY (Cont inue d)
Fig. 112 Check Output Shaft Gear Thrust Clearance
Fig. 113 Remove Fifth Gear Snap-ring
r ea r bea r in g, fir st gea r, a n d fir st gea r t h r u st wa sh er
off ou t pu t sh a ft (F ig. 114).
(5) Rem ove fir st gea r t h r u st wa sh er loca t in g pin
fr om ou t pu t sh a ft .
(6) Rem ove fir st gea r n eedle r oller bea r in g fr om
ou t pu t sh a ft .
(7) Rem ove fir st gea r spa cer fr om ou t pu t sh a ft .
(8) Rem ove fir st gea r syn ch r on izer r in g.
(9) Rem ove select fit sn a p-r in g h oldin g t h e 1–2
syn ch r on izer /r ever se gea r on t o t h e ou t pu t sh a ft .
Fig. 114 Remove Fifth Gear, First Gear Bearing, And
Thrust Washer
(10) Usin g Bea r in g Split t er P -334 or su it a ble pr ess
pla t es posit ion ed u n der secon d gea r, pr ess 1–2 syn -
ch r on izer /r ever se gea r a n d secon d gea r fr om ou t pu t
sh a ft (F ig. 115).
Fig. 115 Remove Second Gear And 1–2
Synchronizer/Reverse Gear
(11) Rem ove secon d gea r n eedle r oller bea r in g
fr om t h e ou t pu t sh a ft or secon d gea r.
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