Jeep Cherokee 1988 Quick Start Manual

Jeep Cherokee 1988 Quick Start Manual

Fuel injection system - multi-point
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1988 Electronic Fuel Injection
JEEP MULTI-POINT
4.0L Cherokee, Comanche, Wagoneer
DESCRIPTION
The Multi-Point Electronic Fuel Injection (EFI) system is an
electronically controlled system which combines electronic sequential
fuel injection and electronic spark advance systems. Main sub-systems
consist of: air induction, fuel delivery, fuel control, emission
control, Electronic Control Unit (ECU), data sensors and switches.
Air induction system includes air cleaner, throttle body,
Throttle Position Sensor (TPS) and the Idle Speed Stepper (ISS) motor.
Fuel delivery system provides fuel from fuel pump to the
fuel control system. Fuel system is composed of an in-tank electric
fuel pump, fuel filter and return line. Power is provided to operate
fuel pump through a fuel pump relay located on right inner fender
panel.
Fuel control system handles actual fuel delivery into the
engine. Fuel pressure regulator maintains a constant fuel pressure of
31-39 psi (2.1-2.7 kg/cm ). In addition to the regulator, fuel
system consists of the fuel rail and 4 fuel injectors. On MPI engine,
ECU controls EGR/EVAP solenoid operation.
The ECU is a digital microprocessor computer. ECU receives
input signals from various switches and sensors. ECU then computes
fuel injector pulse width ("on" time), spark advance, ignition module
dwell, idle speed, canister purge cycles, EGR flow and feedback
control from this information.
OPERATION
AIR INDUCTION
Air is drawn into combustion chamber through air cleaner and
intake manifold. Amount of air entering engine is controlled by
position of throttle body valve. Throttle body houses throttle
position sensor (TPS) and idle speed solenoid (ISS) motor. TPS is an
electrical resistor which is connected to throttle valve. TPS
transmits a signal to ECU in relation to throttle valve angle. This
signal is used in calculations to determine injector pulse width to
provide adequate air/fuel mixture.
ECU controls idle speed by providing appropriate voltage
outputs to move ISS motor pin inward or outward to maintain a
predetermined idle speed. ECU continuously monitors TPS and ISS motor
and issues change commands to injectors to increase or decrease
amount of fuel injected.
FUEL DELIVERY
Power to fuel pump relay is supplied from ignition switch
when in "ON" or "START" position, at which time the ECU supplies a
ground for fuel pump relay. When relay contacts are closed, power is
applied to fuel pump.
Fuel is drawn through one end of a roller-type electric fuel
pump, compressed and forced out opposite end. Pump capacity is
greater than maximum engine consumption so that pressure in fuel
system is always maintained.
FUEL INJECTION SYSTEM - MULTI-POINT
1988 Jeep Cherokee

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Summary of Contents for Jeep Cherokee 1988

  • Page 1 FUEL INJECTION SYSTEM - MULTI-POINT 1988 Jeep Cherokee 1988 Electronic Fuel Injection JEEP MULTI-POINT 4.0L Cherokee, Comanche, Wagoneer DESCRIPTION The Multi-Point Electronic Fuel Injection (EFI) system is an electronically controlled system which combines electronic sequential fuel injection and electronic spark advance systems. Main sub-systems consist of: air induction, fuel delivery, fuel control, emission control, Electronic Control Unit (ECU), data sensors and switches.
  • Page 2: Fuel Control

    FUEL CONTROL Fuel control system handles actual delivery of fuel to engine. See Fig. 1. Fuel from fuel pump enters fuel rail, injectors and pressure regulator. Based upon a manifold vacuum signal, pressure regulator maintains a constant fuel pressure in fuel system of approximately 31-39 psi (2.1-2.7 kg/cm ) by allowing excess fuel to return to fuel tank.
  • Page 3: Upshift Indicator

    ECU is a digital microprocessor computer. Data sensors provide the ECU with engine operating information in varying electrical signals. ECU calculates this information and corrects air/fuel ratio, ignition timing, and emission control as needed to maintain efficient engine operation. Other ECU output signals control upshift indicator light (manual transmission only), ignition module dwell and A/C clutch operation.
  • Page 4 mounted on throttle body and senses angle of throttle blade opening. A voltage signal of up to 5 volts at wide open throttle is produced by TPS. Voltage varies with throttle angle changes. This signal is transmitted to ECU where it is used to adjust air/fuel ratio during acceleration, deceleration, idle, and wide open throttle conditions.
  • Page 5: Throttle Position Sensor (Tps)

    include Park/Neutral switch (automatic transmission only), air conditioning clutch, and Sync Pulse switch. When A/C or Park/Neutral switches supply ECU with an "on" signal, module signals ISS motor to change idle speed to a specific RPM. With A/C on and throttle blade above a specific angle, ECU de-energizes A/C relay, preventing A/C clutch from engaging until throttle blade angle is reduced.
  • Page 6: System Testing

    Battery connections and specific gravity. Engine Compression. Electrical connections on components and sensors. Emission control devices. Ignition system. All vacuum line, fuel hose and pipe connections. General Precautions In order to prevent injury to operator or damage to system or component parts, use following techniques: Turn ignition off before connecting or disconnecting any component parts.
  • Page 7 other end of hose into a container of at least one liter or more capacity. 5) Run fuel pump by installing a jumper wire into diagnostic connector terminals D1-5 and D1-6. Be sure to pinch off fuel return line or most of fuel will be returned to fuel tank. EGR Solenoid Test 1) Verify that vacuum is present at vacuum fitting "C"...
  • Page 8 3) Voltage should be 4.5-5.5 volts. Same voltage should also be at terminal C-14 of ECU wire harness connector. Using Diagnostic Tester (M.S. 1170), test MAP sensor ground circuit at terminal D-3 and terminal "A" of sensor connector. 4) Using an ohmmeter, test MAP sensor ground circuit at ECU connector between terminal D-3 of ECU connector and terminal B-11 with an ohmmeter.
  • Page 9 1) Disconnect wire harness connector from CTS sensor. Test resistance of sensor with a high impedance digital ohmmeter. Resistance should be less than 1000 ohms with engine warm. See TEMPERATURE-TO-RESISTANCE VALUES table. 2) Test resistance of wire harness between ECU terminal D-3 and sensor connector terminal.
  • Page 10 throttle body. Connect Exerciser Tool (Part No. 8980 002 646) into ISS motor. See Fig. 6. 3) Connect Red clip to battery positive cable. Connect Black clip to battery negative cable. Red light on exerciser tool will illuminate when properly connected. Start engine. NOTE: When switch on exerciser tool is in "High"...
  • Page 11 See FUEL INJECTOR TEST PROCEDURE chart in this article. REMOVAL & INSTALLATION COOLANT TEMPERATURE SENSOR (CTS) Removal & Installation Drain cooling system. Remove air cleaner assembly. Disconnect CTS wire connector. Remove CTS from engine block. Install replacement CTS and connect CTS wire connector. Install air cleaner assembly.
  • Page 12 Removal Disconnect fuel lines from fuel rail assembly. Disconnect injector wire harness connector. Remove fuel rail retaining bolts. Remove vacuum hose from fuel pressure regulator valve. Remove fuel injector retaining clips and remove fuel injectors. See Fig. 7. On models with (A/T), it may be necessary to remove throttle pressure cable and bracket to remove fuel rail assembly.
  • Page 13: Fuel Pressure Regulator

    FUEL PRESSURE REGULATOR WARNING: Always relieve residual fuel pressure in fuel delivery system before opening system. To prevent chance of personal injury, cover fittings with shop towel while disconnecting fittings. Removal & Installation Remove injector fuel rail assembly. Remove 2 pressure regulator retaining screws.
  • Page 14: Egr Solenoid

    Fig. 8: EGR Valve Courtesy of Chrysler Motors. EGR SOLENOID...
  • Page 15 Disconnect solenoid vacuum hoses. Disconnect solenoid wiring connector. Remove solenoid retaining bolts and solenoid. To install valve, reverse removal procedure. ECU CONNECTOR PIN IDENTIFICATION 24-PIN CONNECTOR MPFI TABLE ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ £ ¢ Terminal No.
  • Page 16 ............MAP Sensor ............TPS Sensor ..........Air Temp. Sensor ............Not Used ........... Coolant Temp. Sensor ..........Injection Supply ..........TX Serial Data ............Not Used ........MAP Sensor Supply Voltage ..........TPS Supply Voltage ........... Sync. (Pos.) ..........Speed Sensor (Neg.) ............
  • Page 17 Fig. 11: Comanche Multi-Point Fuel Injection Wiring Diagram (Wiring Diagram Not Available for Cherokee & Wagoneer Models)
  • Page 18 Fig. 12: Throttle Position Sensor Test Procedure Chart (M/T)
  • Page 19 Fig. 13: Fuel Injector Test Procedure Chart...

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