Legal principles..................1 Scope...................... 2 Symbols ....................2 Font conventions..................3 Number notation ..................3 Abbreviation ..................3 2 The WAGO-I/O-SYSTEM 750..............4 System Description ................4 Installation ..................... 6 Electrical Installation ................9 Power supply..................11 Manufacturing Number................ 14 Technical Data ..................
Page 4
iv • Table of Contents Identification..................312 Installation regulations............... 314 9 Glossary ....................316 10 Literature list ..................327 11 Index......................328 Modular I/O System ETHERNET TCP/IP...
WAGO Kontakttechnik GmbH declines all liability resulting from improper action and damage to WAGO products and third party products due to non-observance of the information contained in this manual.
2 • Important comments Scope 1.2 Scope This manual describes the field bus independent WAGO-I/O-SYSTEM 750 with the fieldbus coupler for ETHERNET TCP/IP along with the programma- ble fieldbus controller for ETHERNET TCP/IP. Item-No. Components 750-342 EtherNet TCP/IP 10 Mbit 750-842 Contr.
Important comments • 3 Font conventions 1.4 Font conventions Names of paths and files are marked in italic. Italic i. e.: C:\programs\WAGO-I/O-CHECK Menu items are marked in bold italic. Italic i. e.: Save A backslash between two names markes a sequence of menu items.
TCP/IP functionality of the fieldbus coupler 750-342 with the functionality of a Programmable Logic Control (PLC). Programming of the application is done with WAGO-I/O-PRO in accordance with IEC 61131-3, covering all 5 pro- gramming languages. The programmer can access all fieldbus and I/O data.
Page 9
The WAGO-I/O-SYSTEM 750 • 5 System Description Characteristics and use of the Controllers: • The use of decentralized control can better support a PLC or PC • Complex applications can be divided into multiple tasks • Programmable response in the event of a fieldbus failure •...
6 • The WAGO-I/O-SYSTEM 750 Installation 2.2 Installation 2.2.1 Safty notes ESD (Electrostatic Discharge) The modules are equipped with electronic components which may be de- stroyed by electrostatic discharge.When handling the modules, ensure that the environment (persons, workplace and packing) is well grounded. Avoid touching conductive components, e.g.
Page 11
The WAGO-I/O-SYSTEM 750 • 7 Installation To secure the coupler/controller against moving sideways, lock it with the or- ange colored locking disc on the carrier rail. To lock, insert a screwdriver into the top groove of the locking disc and press.
Page 12
8 • The WAGO-I/O-SYSTEM 750 Installation Self-cleaning power jumper contacts conduct the supply voltage for the field side. They are located on either side of the modules. The female contacts on the right-hand side of the fieldbus coupler and the bus modules are designed as spring contacts to protect against accidental contact.
The WAGO-I/O-SYSTEM 750 • 9 Electrical Installation 2.3 Electrical Installation 2.3.1 Wire Connection Conductors with a cross section of 0.08 to 2.5 mm² (AWG 28-12) can be con- nected using a CAGE CLAMP connection to achieve a vibration resistant, ...
Page 14
2.3.2 Change fuse Some Power supply modules of the WAGO-I/O-SYSTEM 750 are equipped with a fuse holder. To isolate the modules to the right of the power supply, the fuse can be removed from the fuse holder. For this insert a screw driver into one of the slits available on each side and lift the holder.
24 V voltage supply, it must be filtered through a capacitor (200 µF per 1 A load current). A back-up capacitor module (Order-No. 288-824) was devel- oped for the WAGO-I/O-SYSTEM. This module serves to regulate a noisy 24 V DC voltage supply and to keep the ripple voltage within specified limits.
Page 16
12 • The WAGO-I/O-SYSTEM 750 Power supply 2.4.1 System supply voltage The system supply voltage (24 V DC) is filtered with a voltage regulator be- fore powering the coupler electronics as well as to the internal bus. Electrical isolation from the external fieldbus system depends on the type of Cou- pler/Controller.
Page 17
The WAGO-I/O-SYSTEM 750 • 13 Power supply 2.4.2 Supply Voltage Field Side The voltage is automatically supplied when the I/O modules are snapped to- gether. Self-cleaning power jumper contacts (P.J.C.s) ensure safe connections. The current capacity of the power contacts is 10 A max.
14 • The WAGO-I/O-SYSTEM 750 Manufacturing Number 2.5 Manufacturing Number The production number is part of the lateral marking on the component. The number contains the production date, the software version and the hardware of the component. ITEM-NO.:750-400 2DI 24V DC 3.0ms Hansastr.
The WAGO-I/O-SYSTEM 750 • 15 Technical Data 2.6 Technical Data Mechanic Material Polycarbonate, Polyamide 6.6 Installation on DIN 35 with interlock modular by double featherkey-dovetail Mounting position any position ≤ 831 mm Length of entire node Marking marking label type 247 and 248...
Page 20
16 • The WAGO-I/O-SYSTEM 750 Technical Data Safe electrical isolation Air and creepage distance acc. to IEC 60646-1 Degree of protection Degree of protection IP 20 Electromagnetic compatibility* Directive Test values Strength Evaluation class criteria Immunity to interference acc. to EN 50082-2 (95)
Page 22
Description The fieldbus coupler 750-342 displays the peripheral data of all I/O modules in the WAGO-I/O-SYSTEM 750 on ETHERNET. All sensor input signals are grouped in the coupler (slave) and transferred to the higher ranking controls (master) via the fieldbus. Process data linking is performed in the higher ranking controls.
Page 23
Fieldbus coupler 750-342 • 19 Hardware 3.1.2 Hardware 3.1.2.1 View status 01 02 ETHERNET voltage supply -power jumper contacts fieldbus -system LINK connection data contacts TxD/RxD 24V 0V RJ 45 supply ERROR supply via power jumper contacts flap open power jumper contacts configuration interface Fig.
Page 24
20 • Fieldbus coupler 750-342 Hardware 3.1.2.2 Device supply The supply is made via terminal bocks with CAGE CLAMP® connection. The device supply is intended both for the system and the field units. Fig. 3-2: Device supply 034201e The integrated internal system supply module generates the necessary voltage to supply the electronics and the connected I/O modules.
Page 25
The communication cable (750-920) is connected to the 4 pole header. 3.1.2.6 Hardware address (MAC-ID) Each WAGO ETHERNET fieldbus coupler is provided from the factory with a unique and internationally unambiguous physical ETHERNET address, also referred to as MAC-ID (Media Access Control Identity). This address is to be found on the rear of the coupler and on an adhesive tear-off label on the side of the coupler.
Page 26
22 • Fieldbus coupler 750-342 Operating system 3.1.3 Operating system Following is the configuration of the master activation and the electrical in- stallation of the fieldbus station to start up the system. After switching on the supply voltage, the coupler determines the I/O modules and the present configuration.
Page 27
Fieldbus coupler 750-342 • 23 Process image 3.1.4 Process image After switching on, the coupler recognizes all I/O modules plugged into the node which supply or wait for data (data width/bit width > 0). Analog and digital I/O modules can be mixed on the same node. Note For the number of input and output bits or bytes of the individually activated I/O modules, please refer to the corresponding I/O module description.
Page 28
24 • Fieldbus coupler 750-342 Data exchange 3.1.4.1 Example of a process input image The following figure is an example of a process input image. The configuration comprises of 16 digital and 8 analog inputs. The process image thus has a data length of 8 words for the analog and 1 word for the digital inputs, i.e.
Page 29
Fieldbus coupler 750-342 • 25 Data exchange 3.1.4.2 Example of a process output image The following example for the process output image comprises of 2 digital and 4 analog outputs. It comprises of 4 words for the analog and 1 word for the digital outputs, , i.e. 5 words in total.
Page 30
26 • Fieldbus coupler 750-342 Data exchange 3.1.4.3 Process data architecture for MODBUS/TCP For some bus modules or their variations the process data architecture is spe- cific for the fieldbus coupler used. In the case of the ETHERNET coupler with MODBUS/TCP, the control/status byte is always masked in addition to the data bytes.
Page 31
Fieldbus coupler 750-342 • 27 Data exchange 3.1.4.3.1 750-404, /000-00X Counter modules This process data architecture holds true for the counter modules 750-404, 750-404/000-001, 750-404/000-002 and 750–404/000-004. Item-No.: Description: 750-404 Up/Down Counter 750-404/000-001 2 Channel Up Counter with enable input 750-404/000-002 Peak Time Counter 750-404/000-004...
Page 32
28 • Fieldbus coupler 750-342 Data exchange The input bytes D0 and D1 form the 16 bit reading of counter 1 and the input bytes D2 and D3 form the 16 bit reading of counter 2. When setting the counter, the load value of counter 1 is transferred in the out- put bytes D0 and D1.
Page 33
Fieldbus coupler 750-342 • 29 Data exchange The module is seen like an analog input with 2 x 16 Bit input data, i.e. with a total of 4 bytes user data. With word-alignment 2 words are used in the input area of the local process image.
Page 34
30 • Fieldbus coupler 750-342 Data exchange 3.1.4.3.6 750-650 RS232 Interface module, 750-651 TTY-,20 mA Current Loop, 750-653 RS485 Interface module This process data architecture holds true for the modules 750-650, 750-651 and 750–653. Item-No.: Description: 750-650 RS 232 C Interface 9600,n,8,1 750-651 TTY Interface, 20 mA Current Loop 750-653...
Page 35
MODBUS/TCP works according to the master/slave principle. The master is a superimposed control unit, i.e. a PC or a PLC device. The ETHERNET TCP/IP couplers of the WAGO-I/O-SYSTEM are slave devices. The master makes a query for communication. Through adressing, this query can be sent to a specific node.
Page 36
32 • Fieldbus coupler 750-342 Data exchange 3.1.5.1 Memory areas fieldbus coupler memory area for input data I/O modules word 0 input modules fieldbus master word 255 memory area for output data word 0 output modules word 255 Fig. 3-9: Memory areas and data exchange for a fieldbus coupler g012939e The coupler process image contains the physical data of the bus modules in a storage area for input data and in a storage area for output data (word 0 ...
Page 37
Fieldbus coupler 750-342 • 33 Data exchange Note For the number of input and output bits and/or bytes of the individual activated bus modules, please refer to the pertaining descriptions of the bus modules. Note Once a node is modified, a new architecture of the process image can result. As such, the address of the process data will alsochange.
Page 38
34 • Fieldbus coupler 750-342 Data exchange 3.1.5.3 Data exchange between MODBUS master and I/O modules The data exchange between the MODBUS master and the I/O modules is ma- de by the implemented MODBUS functions in the coupler with reading and writing in bits or bytes.
Page 39
3.1.6 Starting up ETHERNET TCP/IP fieldbus nodes This chapter shows the step-by-step procedure for starting up a WAGO ETHERNET TCP/IP fieldbus node. The following also contains a de- scription of how to read out the coupler-internal HTML pages. Attention This description is given as an example and is limited to the execution of a local startup of an individual ETHERNET fieldbus node with a computer running under windows which is not connected to a network.
Page 40
Allocating the IP address to the fieldbus node The following describes how to allocate the IP address for the fieldbus node using the WAGO BootP server by way of an example. You can download a free copy from WAGO over the Internet under: http://www.wago.com/wagoweb/usa/eng/support/downloads/index.htm.
Page 41
Prerequisite for the following steps is the correct installation of the WAGO BootP server. 1. Go to the Start menu, menu item Programs / WAGO Software / WAGO BootP Server and click on WAGO BootP Server configuration. An editable table will appear: "bootptab.txt".
Page 42
File menu, menu item Save, and close the editor. BootP Server 7. Now open the dialog window for the WAGO BootP server by going to the Start menu on your screen surface, menu item Program / WAGO Software / WAGO BootP Server and click on WAGO BootP Server.
Page 43
Fieldbus coupler 750-342 • 39 Starting up ETHERNET TCP/IP fieldbus nodes Fig. 3-12: Dialog window of the WAGO BootP server with messages g012909d 9. Now it is important to restart the coupler by resetting the hardware . This en- sures that the new IP address will be accepted by the coupler.
Page 44
40 • Fieldbus coupler 750-342 Starting up ETHERNET TCP/IP fieldbus nodes 3.1.6.6 Reading out the information as HTML pages The information saved in the fieldbus coupler can be read as an HTML page using a web browser. • Information on the fieldbus node (Terminal Status): Number of digital, analog or complex modules Representation of the process image •...
Page 45
Fieldbus coupler 750-342 • 41 LED Display 3.1.7 LED Display The coupler possesses several LED’s for displaying the coupler operating status and the complete node status. status ETHERNET 01 02 voltage supply -power jumper contacts -system LINK TxD/RxD 24V 0V ERROR Fig.
Page 46
42 • Fieldbus coupler 750-342 LED Display 3.1.7.2 Fieldbus status The operating status of the communication via ETHERNET is signalled by means of the top LED group (ON, LINK, TxD/RxD and ERROR). Meaning Trouble shooting green Fieldbus initialization is correct Fieldbus initialization is not correct, Check the supply voltage (24V and 0V), no function or self-test...
Page 47
Fieldbus coupler 750-342 • 43 LED Display Switching on the power supply Coupler/Controller starts up “I/O”-LED is blinking Test o.k.? “I/O” LED 1st flash sequence (Introduction of the error indication) 1st break “I/O” LED 2nd flash sequence Error code (Number of flash cycles) 2nd break “I/O”...
Page 48
44 • Fieldbus coupler 750-342 LED Display Fault code 4: Internal bus data fault Data fault on internal bus or Internal bus interruption on coupler n* (n>0) Internal bus interrupted after I/O module n Fault code 5: Fault during register communication Internal bus fault during register communication after I/O module n Fault code 6: Fieldbus specific error No reply from the BootP server...
Page 49
Fieldbus coupler 750-342 • 45 Fault behavior 3.1.8 Fault behavior 3.1.8.1 Fieldbus failure A field bus failure is given i. e. when the master cuts-out or the bus cable is interrupted. A fault in the master can also lead to a fieldbus failure. A field bus failure is indicated when the red "ERROR"-LED is illuminated.
Page 50
46 • Fieldbus coupler 750-342 Technical Data 3.1.9 Technical Data System data Max. n. of nodes limited by ETHERNET specification Twisted Pair S-UTP 100 Ω cat. 5 Transmission medium Buscoupler connection RJ45 Max. length of fieldbus segment 100 m between hub station and 750-342; max.
Testing the function of the fieldbus node ........ 79 1.1.1.23 Viewing the HTML pages ............80 3.2.7 Programming the PFC with WAGO-I/O-PRO 32 ......82 1.1.1.24 WAGO-I/O-PRO 32 library elements for ETHERNET ..82 1.1.1.25 IEC 61131-3-Program transfer ..........84 3.2.8...
Page 52
ETHERNET TCP/IP -functions of the fieldbus coupler 750-with that of a pro- grammable logic control (PLC). The application program is created with WAGO-I/O-PRO 32 in accordance with IEC 61131-3. All input signals of the sensors are grouped in the controller. According to the IEC 61131-3 programming, process data treatment occurs locally in the PFC.
Page 53
Fieldbus controller 750-842 • 49 Hardware 3.2.2 Hardware 3.2.2.1 View status 01 02 ETHERNET voltage supply -power jumper contacts fieldbus -system LINK connection data contacts TxD/RxD 24V 0V RJ 45 supply ERROR supply via power jumper contacts flap open power jumper contacts configuration and mode switch programming interface...
Page 54
50 • Fieldbus controller 750-842 Hardware 3.2.2.2 Device supply ® The supply is via fed in via terminal blocks with CAGE CLAMP connection. Device supply is intended for system supply and field side supply. Fig. 3-18: Device supply G034201e The integrated internal system supply module generates the necessary voltage to supply the electronics and the connected I/O modules.
Page 55
Fieldbus controller 750-842 • 51 Hardware 3.2.2.3 Fieldbus connection Connection to the fieldbus is by a RJ45 connector. A category 5, shielded/unshielded twisted pair cable (S-UTP) with an impedance of 100 Ohm ±15% is mandatory as a connecting line for the 10BaseT Interface. The connection point is physically lowered for the coupler/controller to fit in an 80 mm high switch box once connected.
Page 56
52 • Fieldbus controller 750-842 Hardware 3.2.2.5 Configuration and programming interface The configuration and programming interface is located behind the cover flap. This is used to communicate with WAGO-I/O-CHECK and WAGO-I/O-PRO 32 as well as for firmware downloading. open flap Configuration and programming interface Fig.
Page 57
3.2.2.7 Hardware address (MAC-ID) Each WAGO ETHERNET TCP/IP fieldbus controller is provided from the factory with a unique and internationally unambiguous physical ETHERNET address, also referred to as MAC-ID (Media Access Control Identity). This is located on the rear of the controller and on a self-adhesive tear-off label on the controller side.
Page 58
WAGO-I/O-PRO 32. The input and output data of the fieldbus and the I/O modules as well as the times are read. Subsequently, the PLC program in the RAM is processed followed by the output data of the fieldbus and the I/O modules in the process image.
Page 59
Test o.k.? Test o.k.? operating mode switch is in the top position or STOP Operating mode start command in WAGO-IO- Online/Start Online/Stop PLC cycle Fieldbus data, Reading inputs, outputs and times data of I/O modules PLC program in the RAM...
Page 60
The division of the memory spaces and the access of the PLC functionality (CPU) to the process data is identical with all WAGO fieldbus controllers. Ac- cess is via an application related IEC 61131-3 program and independent on the fieldbus system.
Page 61
Fieldbus controller 750-842 • 57 Example of process input image 3.2.4.1 Example of a process input image The following figure is an example of a process input image. The configuration comprises of 16 digital and 8 analog inputs. The process image thus has a data length of 8 words for the analog and 1 word for the digital inputs, i.e.
Page 62
58 • Fieldbus controller 750-842 Example of process output image 3.2.4.2 Example of a process output image The following example for the process output image comprises of 2 digital and 4 analog outputs. It comprises of 4 words for the analog and 1 word for the digital outputs, , i.e. 5 words in total.
Page 63
Fieldbus controller 750-842 • 59 Process data architecture for MODBUS/TCP 3.2.4.3 Process data architecture for MODBUS/TCP For some bus modules or their variations, the process data architecture is spe- cific for the fieldbus controller used. In the case of the ETHERNET controller with MODBUS/TCP the con- trol/status byte is always masked in addition to the data bytes.
Page 64
60 • Fieldbus controller 750-842 Process data architecture for MODBUS/TCP 3.2.4.3.1 750-404, /000-00X Counter modules This process data architecture holds true for the counter modules 750-404, 750-404/000-001, 750-404/000-002 and 750–404/000-004. Item number: Description: 750-404 Up/Down Counter 750-404/000-001 2 Channel Up Counter with enable input 750-404/000-002 Peak Time Counter 750-404/000-004...
Page 65
Fieldbus controller 750-842 • 61 Process data architecture for MODBUS/TCP 3.2.4.3.2 750-404/000-005 2 Channel Up Counter 16 Bit The data format of the counter modules five bytes is mapped out by the mo- dule as four data bytes and one additional control/status byte, while occupying 3 words each with word-alignment.
Page 66
62 • Fieldbus controller 750-842 Process data architecture for MODBUS/TCP 3.2.4.3.4 750-630, /000-00X SSI encoder interface 24 Bit This process data architecture holds true for the SSI encoder interface modules 750-630, 750-630/000-001 and 750–630/000-006. Item-No.: Description: 750-630 SSI encoder interface 24Bit, 125kHz Gray code, alternative Data format 750-630/000-001 SSI encoder interface 24Bit, 125kHz Binary code, alternative...
Page 67
Fieldbus controller 750-842 • 63 Process data architecture for MODBUS/TCP Address Bytes Comment Module Offset High Control / Status byte Module 1: ead/set counter word 750-631, (D2)* (period) 750-631/000-001 read latch word Module 2: User data User data Data bytes Analog module Channel 1 Module 2: User data...
Page 68
64 • Fieldbus controller 750-842 Process data architecture for MODBUS/TCP 3.2.4.3.7 750-650/000-001 RS232 Interface module 5 Byte The RS232 interface module 750-650 can also be operated with a data format of 5 bytes and one Control/Status byte, i.e. a total of 6 bytes user data. For this data format, order the variation with the part number 750-650/000-001, occu- pying 3 words each in the input and output area of the process image with word-alignment.
Page 69
MODBUS/TCP works according to the master/slave principle. The master is a superimposed control unit, i.e. a PC or a PLC device. The ETHERNET TCP/IP controller of the WAGO-I/O-SYSTEM 750 nor- mally are slave devices. Due to the programming with IEC 61131-3, control- lers can additionally assume the master function.
Page 70
66 • Fieldbus controller 750-842 Data exchange 3.2.5.1 Memory areas Programmable Fieldbus Controller memory area for input data word 0 I/O modules input modules word 255 word 256 IEC 61131- program fieldbus input variables master word 511 memory area for output data word 0 output modules...
Page 71
RAM memory. After a successful start-up, the PFC cycle starts when the operating mode switch is turned to its upper position or by a start com- mand from WAGO-I/O-PRO 32. 3.2.5.2 Addressing 3.2.5.2.1 Addressing the I/O modules...
Page 72
68 • Fieldbus controller 750-842 Data exchange Data width :RUG FKDQQHO Data width = 1 Bit / channel Analog input modules Digital input modules Analog output modules Digital output modules Input modules for thermal elements Digital output modules with diagnosis (2 Bit / channel) Input modules for resistance sensors Power supply modules with fuse holder / diagnosis Pulse width output modules...
Page 73
Fieldbus controller 750-842 • 69 Data exchange 3.2.5.2.3 Absolute addresses The direct display of individual memory cells (absolute addresses) in accordan- ce with IEC 61131-3 is made using special character strings in accordance with the following table: Position Character Designation Comments Starts absolute address Input...
Page 74
70 • Fieldbus controller 750-842 Data exchange 3.2.5.3 Data exchange between master and I/O modules The data exchange between the MODBUS master and the I/O modules is made via the MODBUS functions implemented in the controller by reading and writing in bits or bytes. The controller handles four different types of process data: •...
Page 75
Fieldbus controller 750-842 • 71 Data exchange 3.2.5.4 Data exchange between PLC functionality (CPU) and I/O modules Through absolute addresses, the PLC functionality (CPU) of the PFC can di- rectly address the bus module data. The PFC addresses the input data with absolute addresses. The data can then be processed, internally in the controller, through the IEC 61131-3 program, whereby the flags are filed in a permanent memory area.
Page 76
72 • Fieldbus controller 750-842 Data exchange 3.2.5.5 Data exchange between master and PLC functionality (CPU) The MODBUS master and the PLC functionality (CPU) of the PFC regard the data in a different manner. Variables data created by the master reach the PFC as input variables and are further treated there.
Page 77
Fieldbus controller 750-842 • 73 Data exchange The bit number can be defined using the following formula: BitNo = (Word * 16) + Bitno_in_Word Data access by the PLC functionality When accessing the same data, the PLC functionality of the PFCs uses a dif- ferent type of addressing.
Page 79
Starting up ETHERNET TCP/IP fieldbus nodes This chapter shows the step-by-step procedure for starting up a WAGO ETHERNET TCP/IP fieldbus node. The following also contains a de- scription of how to view the controller-internal HTML pages. Following this, information regarding PFC programming with WAGO-I/O-PRO 32 are shown.
Page 80
A prerequisite for a communication with the controller is the assignment of an IP address. The address can be transferred through BootP or a PFC program. With the PFC program, this is possible in WAGO-I/O-PRO 32 using the library func- tion "ETHERNET Set-Network-Config". Modular I/O System...
Page 81
Starting up ETHERNET TCP/IP fieldbus nodes The following describes how to allocate the IP address for the fieldbus node using the WAGO BootP server by way of an example. You can download a free copy from WAGO over the Internet under: http://www.wago.com/wagoweb/usa/eng/support/downloads/index.htm.
Page 82
78 • Fieldbus controller 750-842 Starting up ETHERNET TCP/IP fieldbus nodes The examples mentioned above contain the following information: Declaration Meaning node1, Any name can be given for the node here. node2 ht=1 Specify the hardware type of the network here. The hardware type for ETHERNET is 1.
Page 83
Starting up ETHERNET TCP/IP fieldbus nodes BootP Server 7. Now open the dialog window for the WAGO BootP server by going to the Start menu on your screen surface, menu item Program / WAGO Software / WAGO BootP Server and click on WAGO BootP Server.
Page 84
80 • Fieldbus controller 750-842 Starting up ETHERNET TCP/IP fieldbus nodes Example: ping 10.1.254.202 Fig. 3-33: Example for the function test of a fieldbus node P012910e 3. When the Return key has been pressed, your PC will receive a response from the controller, which will then be displayed in the DOS prompt.
Page 85
Fieldbus controller 750-842 • 81 Starting up ETHERNET TCP/IP fieldbus nodes Please proceed as follows: 1. Open a web browser such as Microsoft Internet-Explorer, Netscape Navi- gator, ... 2. Simply enter the IP address of your fieldbus node in the address field of the browser and press the Enter key.
Page 86
This manual, however, does not include a description of how to program with WAGO-I/O-PRO 32. In contrast, the following chapters are to describe the special modules for WAGO-I/O-PRO 32 for you to utilize explicitly for pro- gramming the ETHERNET TCP/IP fieldbus controller.
Page 87
Fieldbus controller 750-842 • 83 Programming the PFC with WAGO-I/O-PRO 32 3.2.7.1.1 ETHERNET.lib Element Description ETHERNET_CLIENT_CLOSE Function block to close a client socket. ETHERNET_CLIENT_OPEN Function block to create a client socket. * ETHERNET_GET_NETWORK_CONFIG Function block to get the node’s network confi- guration.
Page 88
One suitable communication driver each is required for both types. More information For information on the installation of the communication drivers as well as details regarding the use of the software, please refer to the WAGO-I/O-PRO 32 manual (order No.: 759-122 / 000-001). Modular I/O System ETHERNET TCP/IP...
Page 89
Programming the PFC with WAGO-I/O-PRO 32 3.2.7.2.1 Transmission via the serial interface Use the WAGO communication cable to produce a physical connection to the serial interface. This is contained in the scope of delivery of the programming tool IEC 1131-3, order No.: 759-332/000-002, or can be purchased as an ac- cessory under order No.: 750-920.
Page 90
For data transmission, a suitable communication driver is required. This driver is entered in the "Communication parameters" dialog in WAGO-I/O-PRO 1. Start the WAGO-I/O-PRO 32 software by ’Start/Programs’ or by double clicking on the WAGO-I/O-PRO-32 symbol on your desk top.
Page 91
Fieldbus controller 750-842 • 87 LED Display 3.2.8 LED Display The controller possesses several LED’s for on site display of the controller op- erating status or the complete node. status 01 02 ETHERNET voltage supply -power jumper contacts -system LINK TxD/RxD 24V 0V ERROR...
Page 92
88 • Fieldbus controller 750-842 LED Display 3.2.8.2 Fieldbus status The operating status of the communication via ETHERNET is signalled via the top LED group (ON, LINK, TxD/RxD and ERROR). Meaning Trouble shooting green Fieldbus initialization is correct Fieldbus initialization is not correct, Check the supply voltage (24V and 0V), no function or self test check the IP configuration...
Page 93
Fieldbus controller 750-842 • 89 LED Display Switching on the power supply Coupler/Controller starts up “I/O”-LED is blinking Test o.k.? “I/O” LED 1st flash sequence (Introduction of the error indication) 1st break “I/O” LED 2nd flash sequence Error code (Number of flash cycles) 2nd break “I/O”...
Page 94
90 • Fieldbus controller 750-842 LED Display 3.2.8.4 Fault message via blink code from the I/O-LED Fault argument Fault description Fault code 1: Hardware and Configuration fault EEPROM check sum fault / check sum fault in the parameter area of the flash memory Overflow of the internal buffer memory for the inline code Unknown data type Module type of the flash program memory could not be determined / is incorrect...
Page 95
Fieldbus controller 750-842 • 91 LED Display 3.2.8.5 Supply voltage status There are two green LED’s in the controller supply section to display the sup- ply voltage. The left LED (A) indicates the 24 V supply for the controller. The right hand LED (C) signals the supply to the field side, i.e.
Page 96
92 • Fieldbus controller 750-842 Fault behavior 3.2.9 Fault behavior 3.2.9.1 Fieldbus failure A fieldbus failure is given i. e. when the master cuts-out or the bus cable is in- terrupted. A fault in the master can also lead to a fieldbus failure. A fieldbus failure is indicated by illuminating the red "ERROR"-LED.
Page 97
8 KByte Cycle time < 3 ms for 1,000 statements/ 256 dig. I/O's Max. n. of socket connections 1 HTTP, 3 MODBUS/TCP, 2 PFC, 2 WAGO-I/O-PRO Voltage supply DC 24 V (-15 % / + 20 %) Input current 500 mA at 24 V...
94 • I/O modules 4 I/O modules All available bus modules in the WAGO-I/O-SYSTEM 750 are included in the following overview. The following chapters contain a detailed description of each individual bus module and its variation. Attention The process data configuration of some bus modules or their variations are spe- cific to the bus coupler used.
98 • I/O modules Digital Inputs - Review 4.2 Digital Inputs 750-400 (2 Channel DI, DC 24 V, 3.0 ms) 750-401 (2 Channel DI, DC 24 V, 0.2 ms) page 99 750-402 (4 Channel DI, DC 24 V, 3.0 ms) 750-403 (4 Channel DI, DC 24 V, 0.2 ms) page 101 750-404 (U/D Counter)
Page 103
They are available with time constants of 3.0 ms and 0.2 ms. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input modules can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 104
100 • I/O modules Digital Inputs 750-400, -401 Technical Data: Item-No.: 750-400 750-401 Number of inputs Input filter 3 ms 0.2 ms Voltage via power jumper contacts DC 24V (-15% / +20%) Signal voltage (0) DC -3 V...+5 V (std. EN 61131 Type 1) Signal voltage (1) DC 15 V...30 V (std.
Page 105
They are available with time constants of 3.0 ms and 0.2 ms. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input modules can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 106
102 • I/O modules Digital Inputs 750-402, -403 Technical Data: Item-No.: 750-402 750-403 Number of inputs Input filter 3 ms 0.2 ms Voltage via power jumper con- DC 24V (-15% / +20%) tacts Signal voltage (0) DC -3 V...+5 V (std. EN 61131 Type 1) Signal voltage (1) DC 15 V...30 V (std.
Page 107
The described configuration is counter with up/down input. The following description is preliminary and is applicable to the factory confi- guration. The counter module can operate with all WAGO-I/O-SYSTEM bus-couplers (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 108
32 Bit Data Isolation 500V System/power supply Internal bit width 32 Bit Data, 8 Bit Control/Status Configuration none, or via software with the consent of WAGO Operating temperature 0 °C ... + 55 °C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm...
Page 109
I/O modules • 105 Counter modules 750-404, /000-XXX Organization of the input and output data: The counter begins processing with pulses at the CLOCK input. The changes from 0 V to 24 V are counted. (The leading edge of each pulse.) The counter counts up, if the input U/D is set at 24 V.
Page 110
106 • I/O modules Counter modules 750-404, /000-XXX An example: Setting counter to a value of 100 and counting up First of all the counter reading is set to 100 by "Setting counter", i. e. to the hexadecimal value: 0x64. 1.
Page 111
The data format of the module is 4 bytes data and a control/status byte. The module is a 32 Bit counter. The format of input and output data is the same as 750-404. The counter module can operate with all WAGO-I/O-SYSTEM bus-couplers (except for the economy type). Modular I/O System...
Page 112
The high states of the input and output channels are each indicated by a LED. The counter module can operate with all WAGO-I/O-SYSTEM bus-couplers (except for the economy type). Organization of the input and output data: The counter begins processing with pulses at the CLOCK input and counts the pulses in a special time span.
Page 113
I/O modules • 109 Counter modules 750-404/000-003 4.2.1.1.6 Variation Frequency Counter Module 750-404/000-003 Technical description The counter module also can be ordered as frequency counter module with 750-404/000-003. The counter module 750-404/000-003 measures the period of the 24 V DC in- put signal at the CLOCK terminal and converts it into a corresponding fre- quency value.
Page 114
110 • I/O modules Counter modules 750-404/000-003 Technical Data: Item-No.: 750-404/000-003 Number of outputs Number of counters Output current 0.5A (short-circuit protected) Input current (internal) 80mA max. at DC 5V Voltage via power jumper contacts DC 24V (-15%/+20%) Signal voltage (0) DC -3V ...
Page 115
I/O modules • 111 Counter modules 750-404/000-003 Functional description The counter module acquires the time between one or more rising edges of the CLOCK input signal and calculates the frequency of the applied signal. The calculation and process image update are initiated every 1 , every 4 every 16 rising edge depending on the integration time selected via the...
Page 116
112 • I/O modules Counter modules 750-404/000-003 Structure of CONTROL and STATUS byte The control byte has the following bits: Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Output Output RANGE_SEL RANGE_SEL value at value at REQ1...
Page 117
I/O modules • 113 Counter modules 750-404/000-003 Structure of the Input and Output data The input data represents the CLOCK frequency as a binary value. The repre- sentation depends on the RANGE_SEL bits in the CONTROL byte. Even the method of measuring is selected via these bits. The following table illustrates the different modes.
Page 118
CONTROL byte. The high "on"states of the input and output channels are each indicated by a LED. The counter module can operate with all WAGO-I/O-SYSTEM bus-couplers (except for the economy type). Organization of the input and output data:...
Page 119
I/O modules • 115 Counter modules 750-404/000-004 With the control and status byte the following tasks are possible: Setting the counter: Put Bit 5 into the control byte. The counter with the 32 bit value is loaded into output bytes 0-3. As long as the bits are set, the counter can stop and informa- tion is stored.
Page 120
In this mode, the U/D input of module 750-404 is used for the clock input of the second counter. The following description is preliminary and is applicable to the factory confi- guration. The counter module can operate with all WAGO-I/O-SYSTEM bus-couplers (except for the economy type). Technical Data: Item-No.:...
Page 121
I/O modules • 117 Counter modules 750-404/000-005 Organization of the input and output data: Attention For the process data configuration of these bus modules please refer to chapter "Process data architecture for MODBUS/TCP" in the process image descripti- on of the corresponding coupler/controller. The 2 channel rising edge up counter module 750-404/000-005 counts the pul- ses at Clock1 and Clock2 inputs.
Page 122
The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input modules can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 123
I/O modules • 119 Digital Inputs 750-405 Technical Data: Item-No.: 750-405 Number of inputs Input filter 10 ms Voltage via power jumper contacts AC 230 V (-15%/+10%) Signal voltage (0) AC 0 V..40 V Signal voltage (1) AC 79 V... 253V Input current (internal) 2 mA Input current (field side)
Page 124
The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input modules can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 125
I/O modules • 121 Digital Inputs 750-406 Technical Data: Item-No.: 750-406 Number of inputs Input filter 10 ms Voltage via power jumper contacts AC 120 V (-15%/+10%) Signal voltage (0) AC 0 V..20 V Signal voltage (1) AC 79 V...132V Input current (internal) 2 mA Input current (field side)
Page 126
They are available with time constants of 3.0 ms and 0.2 ms. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input modules can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 127
I/O modules • 123 Digital Inputs 750-408, -409 Technical Data: Item-No.: 750-408 750-409 Number of inputs Input filter 3 ms 0.2 ms Voltage via power jumper contacts DC 24 V (-15% / +20%) Signal voltage (0) DC 15 V...30 V Signal voltage (1) DC -3 V...+5 V Input current (internal)
Page 128
3.0 ms and 0.2 ms. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 129
I/O modules • 125 Digital Inputs 750-410, -411 Technical Data: Item-No.: 750-410*) 750-411*) Number of inputs Input filter 3 ms 0.2 ms Voltage via power jumper contacts DC 24 V (-15% / +20%) Signal voltage (0) DC -3 V...+5 V (std. EN 61131 Type 2) Signal voltage (1) DC 11 V...30 V (std.
Page 130
They are available with time constants of 3.0 ms. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 131
I/O modules • 127 Digital Inputs 750-412 Technical Data: Item-No.: 750-412 750-412/000-001 Number of inputs Input filter 3 ms Voltage via power jumper contacts DC 48 V (-15% / +20%) Signal voltage (0) DC -6 V...+10 V Signal voltage (1) DC 34 V...60 V Input current (internal) 5 mA max.
Page 132
They are available with time constants of 0.2 ms. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 133
I/O modules • 129 Digital Inputs 750-414 Technical Data: Item-No.: Number of inputs Input filter/Conversion time 0.2 ms Voltage via power jumper contacts DC 5 V Signal voltage (0) DC 0 V...0.8 V Signal voltage (1) DC 2.4...5 V Input current (internal) 5 mA Input current (field side) 50 µA typ.
Page 134
They are available with time constants of 20 ms. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. These input module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 135
I/O modules • 131 Digital Inputs 750-415 Technical Data: Item-No.: 750-415 Number of inputs Input filter/Conversion time 20 ms Signal voltage (0) DC -3 V...+5 V AC 0 V ... +5 V Signal voltage (1) DC 11 V ... 30 V AC 10 V...27 V Input current (internal) 10 mA...
132 • I/O modules Digital Outputs - Review 4.3 Digital Outputs 750-501 (2 Channel Digital Output, DC 24 V, 0.5 A) 750-502 (2 Channel Digital Output, DC 24 V, 2.0 A) page 133 750-504 (4 Channel Digital Output, DC 24 V, 0.5 A) page 135 750-506 (2 Channel Digital Output, DC 24 V, 0.5 A) diagn.
Page 137
4 A). The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 138
134 • I/O modules Digital Outputs 750-501, -502 Technical Data: Item-No.: 750-501 750-502 Number of outputs Kind of load resistive, inductive, lamps Voltage via power jumper contacts DC 24V (-15% / +20%) Output current (DC)/per channel 0.5 A Input current (internal) 7 mA Input current (field side) 15 mA typ.
Page 139
The indicated output values have been determined for 100% duty cycle. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 140
136 • I/O modules Digital Outputs 750-504 Technical Data: Item-No.: 750-504 Number of outputs Kind of load Resistive, inductive, lamps Voltage via power jumper contacts DC 24 V (-15% / +20%) Output current (DC)/channel 0.5 A short-circuit protected Input current (internal) 15 mA Input current (field side) 30 mA typ.
Page 141
A block type configuration is not necessary. When using I/O modules with diagnostics, the existing inputs must be consi- dered accordingly in the configuration of the Node/station. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 142
138 • I/O modules Digital Outputs 750-506 Technical Data: Item-No.: 750-506 Number of outputs Input current (internal) 15 mA Voltage via power jumper contacts DC 24 V (- 15 % / + 20 %) Kind of load resistive, inductive, lamps Output current 0.5 A short-circuit protected Diagnostics...
Page 143
A block type configuration is not necessary. When using I/O modules with diagnostics, the existing inputs must be consi- dered accordingly in the configuration of the Node/station. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 144
140 • I/O modules Digital Outputs 750-507 Technical Data: Item-No.: Number of outputs Input current (internal) 15 mA Voltage via power jumper contacts DC 24 V (- 15 % / + 20 %) Kind of load resistive, inductive, lamps Reverse voltage protection Output current 2.0 A short-circuit protected Short circuit limitation...
Page 145
I/O modules • 141 Digital Outputs 750-507 The output bits control the state of the outputs. Bit: Bit 1 Bit 0 Function: controls O2 controls O1 The input bits show the state of the outputs. Bit: Bit 1 Bit 0 Function: diagnostics O2 diagnostics O1...
Page 146
All digital outputs are short-circuit protected. Attention In case of overloads a supply module with fuse (750-609) must be connected on the line side to protect the output modules. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 147
I/O modules • 143 Digital Outputs 750-509 Technical Data: Item-No.: 750- Number of outputs Input current (internal) 10 mA Switching voltage AC/DC 0 V ... 230 V Switching current 300 mA Speed of operation 1.65 ms typ.; 5 ms max. 2.1 Ω...
Page 148
If galvanic isolation is desired, a new power feed via a 750-602 is required. The PWM module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 149
Input current (field side) 15 mA typ. Internal bit width 2 x 16 Bit Data, 2 x 8 Bit control/status Configuration none, or via software with the consent of WAGO Operating temperature 0 °C ... + 55 °C Wire connection CAGE CLAMP ;...
Page 150
146 • I/O modules Digital Outputs 750-511 100% Fig.: 4-1 On/Off time relationships for Table 1. Parameterizing the period/basic frequency Either the period or the basic frequency can be predetermined any time by the PLC via 2 writeable registers, which are not protected against voltage loss. Register 2: Period (16 bits) Register 3:...
Page 151
I/O modules • 147 Digital Outputs 750-511 Parameterizing the registers: The PLC can read and set the registers via the control and status byte and the output bytes in the process image. Control byte: Meaning Status byte: Meaning REG = 0 Process data exchange REG = 1 Access to the registers W/R = 0 Register read mode W/R = 1 Register write mode...
Page 152
148 • I/O modules Digital Outputs 750-511 Status byte Input byte 1 Input byte 0 Comment 0xxx xxxx Xxxx xxxx xxxx xxxx Running processing 1000 0010 0000 1111 1010 0000 Value out of register 2: 4.000 µs (250 Hz) (0x0FA0) You can reactivate the process data exchange if you erase bit 7.
Page 153
I/O modules • 149 Digital Outputs 750-511 You can reactivate the process data exchange if you erase bit 7. Control byte Output byte 1 Output byte 0 0xxx xxxx xxxx xxxx Xxxx xxxxx Status byte Input byte 1 Input byte 0 Comment 1000 0010 0000 0000...
Page 154
Power connections are made automatically from module to module when snapped onto the DIN rail. One termination point of these contacts must be directly connected to the power supply. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 155
I/O modules • 151 Digital Outputs 750-512 Technical Data: Item-No.: 750-512 Number of outputs 2 normally open contacts Input current (internal) 100 mA max. Switching voltage Relay AC 250 V / DC 30 V ρ Switching power Relay 500 VA / 60 W, cos =0.4, L/R =7 ms Switching current Relay...
Page 156
152 • I/O modules Digital Outputs 750-512 Relays in the modules 750-512 6ZLWFKLQJ FDSDFLW\ AC ohmic DC ohmic à AC inductive, cosϕ=0.4 à DC inductive L/R=7ms 1000 TvpuvtÃyhtrÃbWd 7\SLFDO HOHFWULFDO RSHUDWLQJ OLIH 1,E+06 ...
Page 157
A connection to ground is made through the series power jumper contact to a power feed module. The positions of the different modulesin the configured station are the user’s choice. A block type configuration is not necessary. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 158
154 • I/O modules Digital Outputs 750-513 Technical Data: Item-No.: 750-513 Number of outputs 2 normally open contacts Input current (internal) 100 mA max. Switching voltage Relay AC 250 V / DC 30 V ρ Switching power Relay 500 VA / 60 W, cos =0.4, L/R =7 ms Switching current Relay...
Page 159
I/O modules • 155 Digital Outputs 750-513 Relays in the modules 750-513 6ZLWFKLQJ FDSDFLW\ AC ohmic à à DC ohmic AC inductive, cosϕ=0.4 à DC inductive L/R=7ms 1000 TvpuvtÃyhtrÃÃbWd 7\SLFDO HOHFWULFDO RSHUDWLQJ OLIH ...
Page 160
The positions of the different modules in the configured station are the user’s choice. A block type configuration is not necessary. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 161
I/O modules • 157 Digital Outputs 750-514 Technical Data: Item-No.: 750-514 Number of outputs 2 changeover contacts Input current (internal) 70 mA max. Switching voltage Relay AC 125 V / DC 30 V Switching power Relay 62.5 VA/ 30 W Switching current Relay AC 0.5 A / DC 1 A Isolation...
Page 162
The indicated output values have been determined for 100% duty cycle. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 163
I/O modules • 159 Digital Outputs 750-516 Technical Data: Item-No.: 750-516*) Number of outputs Kind of load resistive, inductive, lamps Voltage via power jumper contacts DC 24 V (-15% / +20%) Output current (DC) 0.5 A short-circuit protected Input current (internal) 15 mA Input current (field side) 30 mA typ.
Page 164
These I/O modules are not provided with integrated power jumper contacts. Care should be taken to supply each isolated module with separate power supply connections. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 165
I/O modules • 161 Digital Outputs 750-517 Technical Data: Item-No.: 750-517 Number of outputs 2 changeover contacts Input current (internal) 80 mA max. Switching voltage Relay AC 250 V Switching power Relay 250 VA Switching current Relay 1.0 A Isolation 4 kV System/power supply Internal bit width Configuration...
Page 166
The indicated output values have been determined for 100% duty cycle. The positions of the different I/O modules in the configured node/station are selectable by the user. A block type configuration is not necessary. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM. Modular I/O System ETHERNET TCP/IP...
Page 167
I/O modules • 163 Digital Outputs 750-519 Technical Data: Item-No.: 750-519 Number of outputs Kind of load Resistive, inductive, lamps Voltage via power jumper contacts DC 5 V Output current (DC) 20 mA short-circuit protected Input current (internal) 16 mA Input current (field side) 14 mA typ.
164 • I/O modules Analog Inputs - Review 4.4 Analog Inputs 750-452 (2 Channel Analog Input, 0-20mA, Diff.) 750-454 (2 Channel Analog Input, 4-20mA, Diff.) page 165 750-456 (2 Channel Analog Input, ±10V, Diff.) page 169 750-461 (2 Channel Input PT 100, RTD) page 172 750-462 (2 Channel Analog Input Thermocouple) page 177...
Page 169
These I/O modules are not provided with integrated power jumper contacts. The power supply is made by the data contacts with a DC-DC converter. The modules can work self-supporting. The input module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 170
Isolation 500V System/power supply Conversion time 2 ms typ. Bit width per channel 16Bit: Data; optional 8Bit: Control/Status Configuration none, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm , AWG 28 –...
Page 172
168 • I/O modules Analog Inputs 750-452, 454, (-482), (-484) 750-454/000-200, (formerly 750-484) Input current Value 4-20mA Binary X E O* Hex. Dec. >20 0101 0000 0000 0 0 0 1 50 01 20481 0101 0000 0000 0 0 0 0 50 00 20480 0100 0000 0000 0...
Page 173
These I/O modules are not provided with integrated power jumper contacts. The power supply is made by the data contacts with a DC-DC converter. The modules can work self-supporting. The input module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 174
Isolation 500V System/power supply Conversion time 2 ms typ. Bit width per channel 16Bit: Data; optional 8Bit: Control/Status Configuration none, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm , AWG 28 –...
Page 175
I/O modules • 171 Analog Inputs 750-456 750-456 Signal voltage Value Status ±10V Binary Hex. Dec. > 10 V 0111 1111 1111 1111 7F FF 32767 0111 1111 1111 XXXX 7F FX 32760 0100 0000 0000 XXXX 40 0X 16384 0010 0000 0000 XXXX 20 0X 8192...
Page 176
These I/O modules are not provided with integrated power jumper contacts. The power supply is made by the data contacts with a DC-DC converter. The PT100 module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 177
Measuring current 0.5 mA typ. Internal bit width 2 x 16 Bit Data, 2 x 8 Bit control/status Configuration None, or via software with the consent of WAGO Presetting 3-conductor PT 100 Operating temperature 0 °C ... + 55 °C ...
Page 178
174 • I/O modules Analog Inputs 750-461, (-481) Operating mode: Operating mode: Item-No.: Evaluation of resistance sensor type PT 100 750-461 Resistance test: 10 Ω to 1.2 kΩ 750-461/000-002 Evaluation of resistance sensor type PT 1000 750-461/000-003 Evaluation of resistance sensor type NI 100 750-461/000-004 Evaluation of resistance sensor type NI 1000 750-461/000-005...
Page 180
176 • I/O modules Analog Inputs 750-461, (-481) Numerical format for Siemens function blocks 750-461/000-200 (formerly 750-481) Temp Resistance Value °C Binary X E O* Hex. Dec. (Ω) > ca. 1200 0001 0000 0001 0001 0 0 1 1011 4113 >800 not defined 1111 1111 1111 1111...
Page 181
These I/O modules are not provided with integrated power jumper contacts. The power supply is made by the data contacts with a DC-DC converter. The thermocouple module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 182
Conversion time 640 ms Internal bit width 2 x 16 Bit Data, optional: 2 x 8 Bit control/status Configuration None, or via software with the consent of WAGO Operating temperature 0 °C ... + 55 °C Wire connection CAGE CLAMP ;...
Page 183
I/O modules • 179 Analog Inputs 750-462, /000-XXX In order to compensate the offset voltage at the clamping point, a cold junction thermocouple compensation calculation is carried out. The circuit contains a temperature measuring sensor at the ‘CAGE CLAMP ’...
Page 184
180 • I/O modules Analog Inputs 750-462, /000-XXX Process values 750-462, Type K T[°C] Value [hex] Value [dec] Status byte [hex] <-100.1 <FC17 <-1001 -100.1 FC17 -1001 -100.0 FC18 -1000 0000 200.0 07D0 2000 350.0 0DAC 3500 500.0 1388 5000 650.0 1964 6500...
Page 185
I/O modules • 181 Analog Inputs 750-462, /000-XXX 750-462/000-002, Type T T[°C] Value [hex] Value [dec] Status byte [hex] <-100.1 <FC17 <-1001 -100.1 FC17 -1001 -100.0 FC18 -1000 -50.0 FE0C -500 0000 50.0 01F4 100.0 03E8 1000 150.0 05DC 1500 200.0 07D0 2000...
Page 186
182 • I/O modules Analog Inputs 750-462, /000-XXX 750-462/000-006, Type J T[°C] Value [hex] Value [dec] Status byte [hex] <-100 <FC18 <-1000 -100.0 FC18 -1000 0000 100.0 03E8 1000 200.0 07D0 2000 300.0 0BB8 3000 400.0 0FA0 4000 500.0 1388 5000 1000.0 2710...
Page 187
I/O modules • 183 Analog Inputs 750-462, /000-XXX 750-462/000-008, Type E T[°C] Value [hex] Value [dec] Status byte [hex] <-100 <FC18 <-1000 0000 100.0 03E8 1000 200.0 07D0 2000 300.0 0BB8 3000 400.0 0FA0 4000 500.0 1388 5000 600.0 1770 6000 700.0 1B58...
Page 188
184 • I/O modules Analog Inputs 750-462, /000-XXX 750-462/000-011, Type U -25°C -600°C T[°C] Value [hex] Value [dec] Status byte [hex] <-25 <FF06 <-250 -25.0 FF06 -250 37.5 0177 100.0 03E8 1000 162.5 0659 1625 225.0 08CA 2250 287.5 0B3B 2875 350.0 0DAC...
Page 189
I/O modules • 185 Analog Inputs 750-462, /000-XXX 750-462/000-061, Type U without Cold junction compensation T[°C] Value [hex] Value [dec] Status byte [hex] <-25 <FF06 <-250 -25.0 FF06 -250 0000 50.0 01F4 100.0 03E8 1000 150.0 05DC 1500 200.0 07D0 2000 250.0 09C4...
Page 190
186 • I/O modules Analog Inputs 750-465, -466, (-486) 4.4.1.1.5 2 Channel Analog Inputs (0-20mA / 4-20mA single-ended) 750-465, -466, (-486) 13 14 Function AI 1 Function AI 2 Error AI 1 Error AI 2 E1 E2 Data contacts AI 1 AI 2 0V 0V Shield...
Page 191
500V System/power supply Conversion time 2 ms typ. Bit width per channel 16 Bit: Data 8 Bit: Control/Status, optional Configuration none, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm...
Page 192
188 • I/O modules Analog Inputs 750-465, -466, (-486) Numerical format The digitized measured value is stored in a data word (16 bit) as an input byte 0 (high) and as an input byte 1 (low). The value with a 12 bit resolution is il- lustrated on bit B3 ...
Page 193
I/O modules • 189 Analog Inputs 750-465, -466, (-486) 750-465/000-200 (formerly 485) Input Value Status Error current Binary Hex. Dec. E (1,2) X E O 0-20 mA >20.5 0101 0000 0000 0 0 0 1 0x5001 20481 0x42 0101 0000 0000 0 0 0 0 0x5000 20480...
Page 194
These I/O modules are not provided with integrated power jumper contacts. The power supply is made by the data contacts with a DC-DC converter. The input module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 195
500V System/power supply Conversion time 2 ms typ. Bit width per channel 16 Bit: Data; optional 8 Bit: Control/Status Configuration none, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm...
Page 197
These I/O modules are not provided with integrated power jumper contacts. The power supply is made by the data contacts with a DC-DC converter. The input module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 198
500V System/power supply Conversion time 2 ms typ. Bit width per channel 16 Bit: Data; optional 8 Bit: Control/Status Configuration None, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm...
Page 199
I/O modules • 195 Analog Inputs 750-468, (-488) Numerical format for Siemens function blocks For fieldbus masters with the ability to evaluate the status information within the data word, i.e. Siemens format. The status information is contained in Bit B0 .. B2. The digitized input is placed at the position Bit B3 ..
Page 200
These I/O modules are not provided with integrated power jumper contacts. The power supply is made by the data contacts with a DC-DC converter. The thermocouple module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 201
640 ms Internal bit width 2 x 16 Bit Data, optional: 2 x 8 Bit control/status* (*detection on broken wire) Configuration None, or via software with the consent of WAGO Operating temperature 0 °C ... + 55 °C Wire connection CAGE CLAMP ;...
Page 202
198 • I/O modules Analog Inputs 750-469, /000-XXX In order to compensate the offset voltage at the clamping point, a cold junction thermocouple compensation calculation is carried out. The circuit contains a temperature measuring sensor at the ‘CAGE CLAMP ’...
Page 203
I/O modules • 199 Analog Inputs 750-469, /000-XXX Process values 750-469, Broken wire detection ,Type K T[°C] Value [hex] Value [dec] Status byte [hex] <-100.1 <FC17 <-1001 -100.1 FC17 -1001 -100.0 FC18 -1000 47.0 01D6 194.0 0794 1940 341.0 0D52 3410 488.0 1310...
Page 204
200 • I/O modules Analog Inputs 750-469, /000-XXX 750-469/000-002, Broken wire detection ,Type T T[°C] Value [hex] Value [dec] Status byte [hex] <-100.1 <FC17 <-1001 -100.1 FC17 -1001 -100.0 FC18 -1000 -50.0 FE0C -500 0000 50.0 01F4 100.0 03E8 1000 150.0 05DC 1500...
Page 206
202 • I/O modules Analog Inputs 750-469, /000-XXX 750-469/000-012, Broken wire detection,Type L T[°C] Value [hex] Value [dec] Status byte [hex] <-25 <FF06 <-1000 -25.0 FF06 -1000 0000 100.0 03E8 1000 200.0 07D0 2000 300.0 0BB8 3000 400.0 0FA0 4000 500.0 1388 5000...
Page 207
PJC when snapped onto the DIN rail. The shield is connected to "S". The connection is made automatically when snapped onto the DIN rail. The input module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 208
Isolation 500 V System/power supply Conversion time 80 ms typ. Bit width per channel 16Bit: Data; optional 8Bit: Control/Status Configuration none, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm...
Page 209
I/O modules • 205 Analog Inputs 750-472, -474 Numerical format The resolution of 750-472 and 750-474 are 15 Bit. 750-472, 750-474 Input Input Value current current Binary Hex. Dec. Status 0-20mA 4-20mA >20.5 >20.5 0111 1111 1111 1111 7F FF 32767 0111 1111 1111 1111 7F FF...
Page 210
The inputs are connected to I and 0V. The shield is connected to "S". The connection is made automatically when snapped onto the DIN rail. The input module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 211
Input filter 50 Hz Conversion time 80 ms Bit width per channel 16Bit: Data; optional 8Bit: Control/Status Configuration none, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm , AWG 28 –...
Page 212
208 • I/O modules Analog Inputs 750-476, -478 Numerical format All analog values will be shown in a unit numerical format. The resolution for 750-476 and 750-478 is 15 Bit plus sign. 750-476, 750-478 Input voltage Value Status 0-10V ±10V Binary Hex.
I/O modules Analog Outputs - Review • 209 4.5 Analog Outputs 750-550 (2 Channel Analog Output, DC 0-10 V) 750-556 (2 Channel Analog Output, DC ±10 V) page 210 750-552 (2 Channel Analog Output, 0-20mA) 750-554 (2 Channel Analog Output, 4-20mA) page 214 Modular I/O System ETHERNET TCP/IP...
Page 214
These I/O modules are not provided with integrated power jumper contacts. The power supply is made by the data contacts with a DC-DC converter. The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 215
12 Bit Isolation 500 V System/power supply Internal bit width per Channel 1 x 16 Bit Data Configuration none, or via software with the consent of WAGO Operating temperature 0 °C ... + 55 °C Wire connection CAGE CLAMP ;...
Page 218
DIN rail. For a self-supporting function, the power supply has to be connected by an in- put module (i.e. 750-602). The output module can operate with all buscouplers of the WAGO-I/O-SYSTEM (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 219
12 Bit + sign for the variations 750-552/000-200 and 750-554/000-200) Isolation 500V System/power supply Bit width per channel 16Bit: Data Configuration none, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm...
Page 220
216 • I/O modules Analog Outputs 750-552, -554, (-584) For fieldbus masters with the ability to evaluate the status information within the data word, i.e. Siemens format. The status information is contained in Bit B2 .. B0. The digitized input is placed at the position Bit B3 .. B15. 750-552/000-200 Output current Value...
I/O modules Supply and End modules – Review • 217 4.6 Supply and End modules 750-600 (End module) page 218 750-601 (Supply modules with fuse holder, AC 24V) 750 -609 (Supply modules with fuse holder, AC 230V) 750-615 (Supply modules with fuse holder, AC 120V) page 219 750-602 (Supply modules, passive DC 24 V) page 220...
Page 222
After the fieldbus node is assembled with the correct buscoupler and selected I/O modules, the end module is snapped onto the assembly. It completes the internal data circuit and ensures correct data flow. This module is a necessary component to all WAGO fieldbus nodes. Technical Data: Item-No.:...
Page 223
I/O modules Supply modules 750-601, -609, -615 • 219 4.6.1.1.2 Supply modules (DC 24V / AC 230V / AC 120V) 750-601, -609, -615 13 14 Error Status voltage supply fuse blown Data contacts T 6,3 A 250 V Supply via power jumper contacts 750-601 Power jumper contacts...
Page 224
220 • I/O modules Supply modules 750-602 4.6.1.1.3 Supply modules (DC 24V, passive) 750-602 13 14 Status voltage supply -Power jumper contacts Data contacts Supply via power jumper contacts 750-602 Power jumper contacts only for 750-602 Technical description The supply module feeds field power through the power jumper contacts. Ma- ximum current supply to all connected modules is 10 A.
Page 225
I/O modules • 221 Supply modules 750-610, -611 4.6.1.1.4 Supply modules (DC 24V / AC 230V) 750-610, -611 13 14 Error Status voltage supply fuse blown Data contacts T 6,3 A 250 V Supply via power jumper contacts 750-610 Power jumper contacts Technical description The supply module feeds field power through the power jumper contacts.
Page 226
222 • I/O modules Supply modules 750-610, -611 Technical Data: Item-No.: 750-610 750-611 Number of inputs Current consumption 5 mA Internal bit width Voltage DC 24 V AC 230 V Current via contacts max. 6.3 A Fuse 5 x 20, 6.3 A Operating temperature 0 °C ...
Page 227
I/O modules Supply modules 750-612 • 223 4.6.1.1.5 Supply modules (AC/DC 230V passive) 750-612 13 14 Data contacts Supply via power jumper contacts 0-230V 750-612 Power jumper contacts Technical description The supply module feeds field power through the power jumper contacts. Maximum current supply to all connected modules is 10 A.
Page 228
224 • I/O modules Supply modules 750-613 4.6.1.1.6 Supply modules (DC 24V with DC-DC converter) 750-613 13 14 Status voltage supply -Power jumper contacts -System Data contacts 24V 0V Supply Supply via power jumper contacts PE PE 750-613 Power jumper contacts Technical description The supply module feeds field power through the power jumper contacts.
Page 229
I/O modules Potential multiplication modules 750-614 • 225 4.6.1.1.7 Potential multiplication modules 750-614 13 14 Data contacts 0-230V 750-614 Power jumper contacts Technical description The potential multiplication module allows additional + and - voltage connec- tion points (up to 4 additional). This eliminates the need for external terminal blocks.
Page 230
226 • I/O modules Separation modules 750-616 4.6.1.1.8 Separation modules 750-616 Data contacts 750-616/ 030-000 I/O modules and variations Item-No.: Description Name 750-616 Separation modules Separation modules 750-616/030-000 Separation modules Separation modules "24 V DC/230 V AC" "24 V DC /230 V AC" Technical description This module allows increased air- and creepage distances between different field voltages within a node.
Page 231
Power jumper contacts Technical description The binary spacer module reserves digital addresses in the WAGO buscoupler. The number of inputs or outputs can be selected by two DIP switches. 2, 4, 6 or 8 bits are possible (1, 2, 3 or 4-channel modules). A third DIP Switch se- lects inputs or outputs.
Page 232
Input current (field side) Isolation 500 V System/power supply Internal Bit width 2, 4, 6 or 8 Configuration none, or via software with the consent of WAGO Operating temperature 0°C..+55°C Wire connection CAGE CLAMP ; 0.08 mm - 2.5 mm , AWG 28 –...
I/O modules Terminal blocks for encoder and resolvers – Review • 229 4.7 Terminal blocks for encoder and resolvers 750-630 (SSI transmitter interface 24Bit, 125kHz) page 230 750-631 (Incremental encoder interface) page 233 Modular I/O System ETHERNET TCP/IP...
Page 234
The operational mode of the module is factory preset to a 24 bit absolute en- coder Gray code signal transmitted at 125kHz. The following description is preliminary and is applicable to the factory confi- guration. The SSI Interface can operate with all WAGO-I/O-SYSTEM bus-couplers (except for the economy type). Modular I/O System ETHERNET TCP/IP...
Page 235
Output data format Gray code / Dual code Internal bit width 1 x 32 Bit Data, 1 x 8 Bit control/status Configuration none, or via software with the consent of WAGO Isolation 500 V system / power supply Operating temperature 0°C..+55°C ...
Page 236
232 • I/O modules SSI transmitter interface 750-630 The resolution of the sensor depends upon the configuration of the sensor and the physical number of revolutions in the motion profile. Since the basis of the encoder is to provide absolute positional information, which is based upon a mechanical configuration limited to one revolution or less, the maximum re- solution of this module is 24 bit.
Page 237
The described operational mode is 4 times or quadrature sampling. The following description is preliminary and is applicable to the factory confi- guration. The Quadrature Encoder Interface can operate with all WAGO-I/O-SYSTEM buscouplers (except for the economy type). Modular I/O System...
Page 238
Sensor output current 300 mA max. Internal bit width 1 x 32 Bit Data, 1 x 8 Bit control/status Configuration none, or via software with the consent of WAGO Operating temperature 0 °C ... + 55 °C Wire connection CAGE CLAMP ;...
Page 239
I/O modules • 235 Incremental-encoder-interface 750-631 Most quadrature encoders have an Index signal, or Z rev, as well as the incre- mental signal. This signal provides one pulse per revolution with a duration equal to an incremental pulse. The inputs to the quadrature encoder module must be supplied from an en- coder with Line Driver Outputs for proper operation.
Page 240
236 • I/O modules Incremental-encoder interface 750-631 Function CFAST_M Fast mode operation. Only the counter module function will be operable. All other control bits will be ignored. CNT_SET The counter module will be preset to a count value with a rising edge. EN_LATEXT =The external latch input is deactivated.
Page 241
I/O modules • 237 Incremental-encoder-interface 750-631 cumulation register depending upon the status of the overflow or underflow bits. Setting Counter Position: The counter can be preset with the CNT_SET bit. The desired preset is loaded into the data register and the CNT_SET bit is set from 0 to 1.
238 • I/O modules Special terminal blocks - Review 4.8 Special terminal blocks 750-650 (RS232 C9600, n, 8, 1) page 239 750-651 (TTY-, 20 mA Current Loop) page 245 750-653 (RS485 Interface) page 251 750-654 (Data exchange module) page 257 Modular I/O System ETHERNET TCP/IP...
Page 243
The following description is preliminary and is applicable to the factory preset configuration. Many other operational modes are possible (please contact WAGO for the cor- responding settings). The interface module can operate with all WAGO-I/O-SYSTEM buscouplers (except for the economy type).
Page 244
1 x 24 Bit in/out, 1 x 8 Bit Control/Status Description of RS 232: The interface module is designed to operate with all WAGO I/O fieldbus cou- plers. The serial interface module allows the connection of RS 232-Interface devices to the WAGO I/O SYSTEM. The RS 232 Interface module can provi- de gateways within the fieldbus protocol.
Page 245
I/O modules • 241 RS232C interface 750-650 Attention The data transmission takes place at 9,600 baud (default value). 1 start bit, 8 data bits and 1 stop bit will be transmitted. No parity is available. The user controls data via the RTS and CTS signals. These signals are generated in the module depending on the loading status of the buffers.
Page 246
242 • I/O modules RS232C interface 750-650 Initialization of the module: • set IR bit in the control byte to "1" • transmit/receive functions are blocked • output/input buffers are erased • serial interface module will load its configuration data Transmitting data: •...
Page 247
I/O modules • 243 RS232C interface 750-650 An example: The module is initialized. - The initialization bit in the control byte is set. Output byte 0 Control byte Output byte 2 Output byte 1 0x00 0000.0100 0x00 0x00 - After the initialization has been executed, the status byte will give back 000.0100.
Page 248
0XXX.XXX1 The data is still being transferred. 0XXX.XXX0 Data transfer completed. Receiving the character chain "WAGO” -As soon as RA≠RR, the input bytes contain data. Output byte 0 Control byte Output byte 2 Output byte 1 0XXX.000X...
Page 249
The following description is preliminary and is applicable to the factory preset configuration. Many other operational modes are possible (please contact WAGO for the cor- responding settings). The interface module can operate with all WAGO-I/O-SYSTEM buscouplers (except for the economy type).
Page 250
Description TTY: The TTY interface module allows the connection of TTY-Interface devices to the WAGO I/O SYSTEM. The TTY Interface module can provide gateways within the fieldbus protocol. This allows serial equipment such as printers, barcode readers, and links to local operator interfaces to communicate directly by the fieldbus protocol with the PLC or PC Master.
Page 251
I/O modules • 247 TTY interface 750-651 Attention The data transmission takes place at 9600 baud (default value). 1 start bit, 8 data bits and 1 stop bit will be transmitted. No parity is available. The drivers are high impedence. The control of data is made by the user software. Attention The TTY Interface is passive in sending and receiving, thus having no current sources.
Page 252
248 • I/O modules TTY interface 750-651 The status byte consists of the following bits: Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 BUF_F Constant rames available in input area IL2 is Input Initialization Receive...
Page 253
I/O modules • 249 TTY interface 750-651 An example: The module is initialized. - The initialization bit in the control byte is set. Output byte 0 Control byte Output byte 2 Output byte 1 0x00 0000.0100 0x00 0x00 - After the initialization has been executed, the status byte will give back 000.0100.
Page 254
0XXX.XXX1 The data is still being transferred. 0XXX.XXX0 Data transfer completed. Receiving the character chain "WAGO” -As soon as RA≠RR, the input bytes contain data. Output byte 0 Control byte Output byte 2 Output byte 1 0XXX.000X...
Page 255
The following description is preliminary and is applicable to the factory preset configuration. Many other operational modes are possible (please contact WAGO for the cor- responding settings). The interface module can operate with all WAGO-I/O-SYSTEM buscouplers (except for the economy type).
Page 256
1 x 24 Bit in/out, 1 x 8 Bit control/status Description RS 485: The interface module is designed to operate with all WAGO I/O fieldbus cou- plers. The serial interface module allows the connection of RS485 or RS488- Interface devices to the WAGO I/O SYSTEM. The RS485/RS488 Interface module can provide gateways within the fieldbus protocol.
Page 257
I/O modules • 253 RS485C interface 750-653 The 16 byte output buffer provides for faster transmission of larger data strings. Attention The data transmission takes place at 9,600 baud (default value). 1 start bit, 8 data bits and 1 stop bit will be transmitted. No parity is available. The drivers are high impedence.
Page 258
254 • I/O modules RS485C interface 750-653 The control byte consists of the following bits: Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 OL 2 Constant Frames available in output area Constant Initialization Receive Transmit...
Page 259
I/O modules • 255 RS485C interface 750-653 An example: The module is initialized. - The initialization bit in the control byte is set. Output byte 0 Control byte Output byte 2 Output byte 1 0x00 0000.0100 0x00 0x00 - After the initialization has been executed, the status byte will give back 000.0100.
Page 260
0XXX.XXX1 The data is still being transferred. 0XXX.XXX0 Data transfer completed. Receiving the character chain "WAGO” -As soon as RA≠RR, the input bytes contain data. Output byte 0 Control byte Output byte 2 Output byte 1 0XXX.000X...
Page 261
The LED “Function“ indicates a data exchange with the buscoupler. The status of the data transmission is indicated by the TxD and RxD LEDs. The data exchange module can operate with all WAGO-I/O-SYSTEM buscouplers (except for the economy type). Modular I/O System...
Page 262
500 V System/power supply Internal bit width 1 x 40 Bit in-/output data, 1 x 8 Bit Control/Status Configuration none, or via software with the consent of WAGO Operating temperature 0 °C ... + 55 °C Wire connection CAGE CLAMP; 0.08 mm2 - 2.5 mm2, AWG 28 – 14, 8 –...
Page 263
I/O modules • 259 Data exchange modules 750-654 :$*2 :$*2 Point to point connection Input byte 0 Internal 7 6 5 4 3 2 1 0 control unit RxD+ Input byte 1 RxD- 7 6 5 4 3 2 1 0 Input byte 2 TxD+ 7 6 5 4 3 2 1 0...
Page 264
260 • I/O modules Data exchange modules 750-654 The control byte consists of the following bits: Bit 7 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Constant value always should Not used be 0. The status byte consists of the following bits: Bit7 Bit4 Bit3...
HTML pages via a web browser being served from the HTTP server in the buscoupler (Microsoft Internet-Explorer, Netscape Navigator,...). Through the WAGO IO Pro 32 software it is possible to create your own webpages and store them in the coupler for control of the PFC program (this is for the 750- 842 PFC only.)
This makes site independent monitoring, visualization, remote maintenance and control of processes possi- ble.WAGO Kontakttechnik GmbH is a member of IAONA Europe, an organi- zation with the purpose of establishing ETHERNET in automation technology.
Page 267
The “T” and “F” stand for ‘twisted pair’ and ‘fiber optic’, and sim- ply indicate the cable type. 10Base-T 10Base-T Standard is used for the WAGO ETHERNET fieldbus coupler. This allows for simple and economical network architecture using STP/UTP cable as the transmission medium.
Page 268
This can also be viewed as a “data traffic cop” where the hub “polices” the data coming in and going out so that it will be transmitted to the correct node. WAGO recommends using a switch rather then a hub, this will allow for a more deterministic architecture.
Page 269
ETHERNET • 265 Network architecture 5.1.2 Network topologies In the case of 10Base-T several stations (nodes) are connected using a star to- pology according to the 10Base-T ETHERNET Standard. Therefore, this manual only deals with the star topology, and the tree topology for larger networks in more detail.
Page 270
266 • ETHERNET Network architecture 5-4-3 Rule A consideration in setting up a tree topology using ETHERNET protocol is the 5-4-3 rule. One aspect of the ETHERNET protocol requires that a signal sent out on the network cable must reach every part of the network within a speci- fied length of time.
Page 271
ETHERNET • 267 Network architecture 5.1.3 Coupler modules There are a number of coupler modules that allow for flexible arrangement for setting up an ETHERNET network. They also offer important functions, some of which are very similar. The following table defines and compares these modules and is intended to simplify the correct selection and appropriate application of them.
Page 272
268 • ETHERNET Important terms 5.1.4 Important terms Data security If an internal network (Intranet) is to be connected to the public network (i.e. Internet) then data security is an extremely important aspect. Undesired access can be prevented by a Firewall. Firewalls can be implemented in software or network components.
Page 273
ETHERNET • 269 Important terms Shared ETHERNET Several nodes linked via a hub share a common medium. When a message is sent from a station, it is broadcast throughout the entire network and is sent to each connected node. Only the node with the correct target address processes the message.
ETHERNET is reliable, various communication protocols are required. 5.2.2 Communication protocols In a WAGO ETHERNET fieldbus coupler, several important communication protocols are implemented in addition to the ETHERNET Standard: > IP, ICMP and ARP on the third ISO/OSI layer (network layer) >...
Page 275
ETHERNET • 271 Network communication ETHERNET layers with TCP/IP compared to the ISO-OSI reference mo- The communication software TCP/IP is superior to ETHERNET. Together with ETHERNET, TCP/IP represents the typical layer structure. ETHERNET = layer 1 to 4 TCP/IP = layer 3 and 4 ISO-OSI-layer in comparison with Tasks...
Page 276
5.2.2.1 ETHERNET ETHERNET address (MAC-ID) Each WAGO ETHERNET fieldbus coupler is provided from the factory with a unique and internationally unambiguous physical ETHERNET address, also referred to as MAC-ID (Media Access Control Identity). This can be used by the network operating system for addressing on a hardware level.
Page 277
ETHERNET • 273 Network communication IP addresses To allow communication over the network each fieldbus node requires a 32 bit Internet address (IP address). Attention Internet addresses have to be unique throughout the entire interconnected networks. As shown below there are various address classes with net identification (net ID) and subscriber identification (subscriber ID) of varying lengths.
Page 278
192.000.000.XXX - Ca. 2 million Class C 223.255.255.XXX Each WAGO ETHERNET fieldbus coupler/controller can be easily assigned an IP address via the implemented BootP protocol. For small internal networks we recommend selecting a network address from Class C. Attention Never set all bits to equal 0 or 1 in one byte (byte = 0 or 255). These are re- served for special functions and may not be allocated.
Page 279
ETHERNET • 275 Network communication Subnet mask A subnet mask was introduced to encode the subnets in the Internet. This in- volves a bit mask, which is used to mask out or select specific bits of the IP address. The mask defines the subscriber ID bits used for subnet coding, which denote the ID of the subscriber.
Page 280
276 • ETHERNET Network communication Gateway The subnets of the Internet are normally connected via gateways. The function of these gateways is to forward packets to other networks or subnets. This means that in addition to the IP address and network mask for each net- work card it is necessary to specify the correct IP address of the standard gate- way for a PC or fieldbus node connected to the Internet.
Page 281
ETHERNET • 277 Network communication TCP segment The packet header of a TCP data packet is comprised of at least 20 bytes and contains, among others, the application port number of the transmitter and the receiver, the sequence number and the acknowledgement number. The resulting TCP packet is used in the data unit area of an IP packet to create a TCP/IP packet.
Page 282
Network communication 5.2.3 Application protocols In addition to the communication protocols described above, various applica- tion protocols are implemented in the WAGO ETHERNET Coupler. These protocols allow the user easy access to the fieldbus nodes: > a MODBUS/TCP server, >...
Page 283
The dynamic configuration of the IP address via a BootP server offers the user a flexible and simple design of his network. The WAGO BootP server allows any IP address to be easily assigned for the WAGO fieldbus coupler/controller.
Network communication 6 Common MODBUS functions MODBUS functions from the OPEN MODBUS / TCP SPECIFICATION are found in the application layer of the WAGO ETHERNET fieldbus cou- pler/controller. More information More information on the OPEN MODBUS / TCP SPECIFICATION you can find in the Internet: http://www.modicon.com/openmbus/standards/openmbus.htm...
Common MODBUS functions • 281 Use of the MODBUS functions 6.1 Use of the MODBUS functions The graphical overview uses a fieldbus node as an example to show which MODBUS functions can be used to access data of the process image. DI DI AI AI Ethernet...
Description of the MODBUS functions 6.2 Description of the MODBUS functions All MODBUS functions in the WAGO ETHERNET fieldbus coupler and controller are executed as follows: When a function code is entered, the MODBUS master (i.e. PC) makes a re- quest to the coupler/controller of the fieldbus node.
Page 287
Common MODBUS functions • 283 Function code FC1 (Read Coils) 6.2.1 Function code FC1 (Read Coils) The function reads the status of the input and output bits (coils) in slave. Request The request determines the starting address and the number of bits to be read. Example: An inquiry, with which the bits 0 to 7 are to be read.
Page 288
284 • Common MODBUS functions Function code FC2 (Read Discrete Inputs) 6.2.2 Function code FC2 (Read Discrete Inputs) This function reads the input bits in the slave. Requests The request determines the starting address and the number of bits to be read. Example: An inquiry with which the bits 0 to 7 are to be read: Byte Field name...
Page 289
Common MODBUS functions • 285 Function code FC3 (Read multiple registers) 6.2.3 Function code FC3 (Read multiple registers) The binary contents of holding registers are read from the slave using this function. Request The request determines the start word address (start register) and the number the register to be read.
Page 290
286 • Common MODBUS functions Function code FC4 (Read input registers) 6.2.4 Function code FC4 (Read input registers) This function serves to read a number of input words (also ”input register”). Request The request determines the address of the start word (start register) and the quantity of the registers to be read.
Page 291
Common MODBUS functions • 287 Function code FC5 (Write Coil) 6.2.5 Function code FC5 (Write Coil) With the aid of this function a single output bit is written. Request The request determines the address of the output bit. Addressing starts with 0. Example: The second output bit is set (address 1): Byte Field name...
Page 292
288 • Common MODBUS functions Function code FC6 (Write single register) 6.2.6 Function code FC6 (Write single register) This function writes a value in one single output word (also ”Output register”). Request Addressing starts with 0. The inquiry determines the address of the first output word to be set.
Page 293
Common MODBUS functions • 289 Function code FC7 (Read Exception Status) 6.2.7 Function code FC7 (Read Exception Status) This function reads the first 8 bits of the process output image. Request Byte Field name Example Byte 0, 1 Transaction identifier 0x0000 Byte 2, 3 protocol identifier...
Page 294
290 • Common MODBUS functions Function code FC15 (Force Multiple Coils) 6.2.8 Function code FC15 (Force Multiple Coils) Using this function a number of output bits are set to 1 or 0. The maximum number is 256 bits. Request The first point is addressed with 0. The inquiry message specifies the bits to be set.
Page 295
Common MODBUS functions • 291 Function code FC16 (Write multiple registers) 6.2.9 Function code FC16 (Write multiple registers) This function writes values in a number of output words (also ”Output regis- ter”). Request The first point is addressed with 0. The inquiry message determines the registers to be set.
Page 296
292 • Common MODBUS functions Function code FC11 (Get comm event counter) 6.2.10 Function code FC11 (Get comm event counter) This function returns a status word and an event counter from the slave’s communication event counter. By reading the current count before and after a series of messages, a master can determine whether the messages were handled normally by the slave.
Page 297
Common MODBUS functions • 293 Function code FC23 (Read/Write multiple registers) 6.2.11 Function code FC23 (Read/Write multiple registers) This function reads the register values and writes the values into a number of output words (also ”Output Register“). Request The first register is addressed with 0. The inquiry message determines the registers to be read and set.
Page 298
294 • Common MODBUS functions Watchdog (Fieldbus failure) 6.2.12 Watchdog (Fieldbus failure) The watchdog serves for monitoring the data transfer between the master con- trols and the coupler/controller. For this the master cyclically actuates a time function (Time-out) in the coupler/controller. In the case of fault free communication, the watchdog timer does not reach its end value.
Page 299
Common MODBUS functions • 295 Watchdog (Fieldbus failure) Watchdog Register: The watchdog registers can be addressed in the same way as the described in MODBUS function codes (read and write). Specify the respective register ad- dress in place of the address of a module channel. Register address 0x1000 Designation Watchdog time, WS_TIME...
Page 300
296 • Common MODBUS functions Watchdog (Fieldbus failure) Register address 0x1004 Designation Minimum current trigger time, WD_AC_TRG_TIME Access read / write Default 0xFFFF Description Using this value the current watchdog status can be read. If the watchdog is triggered, the saved value is compared with the current value. If the current value is smaller than the saved value, this is replaced by the current value.
Page 301
Common MODBUS functions • 297 Diagnostic function Example: • Setting the watchdog for a time overrun of more than 1 s 1. Write 0x000A (=1000 ms / 100 ms) in the register for time overrun (0x1000). (5-1) 2. Write 0x0010 (=2 ) in the coding mask (register 0x1001) to start the watchdog.
Page 302
298 • Common MODBUS functions Configuration function 6.2.14 Configuration function The following registers can be read, in order to determine the configuration of the connected modules: Register address 0x1022 Designation CnfLen.AnalogOut Access Read Description Number of I/O bits with the process data words of the outputs Register address 0x1023 Designation CnfLen.AnalogInp...
Page 303
WAGO series number, i.e. 0750 for WAGO-I/O-SYSTEM 750 Register address 0x2012 Designation Item number, INFO_ITEM Access Read Description WAGO order number, i.e. 342 for coupler, 842 for controller Register address 0x2013 Designation Major sub item code, INFO_MAJOR Access Read Description Extended WAGO order number for special firmware versions or settings;...
Page 304
300 • Common MODBUS functions General Registers 6.2.16 General Registers The following registers contain constants which can be used to test the commu- nication with the master: Register address 0x2000 Designation Zero, GP_ZERO Access Read Description Constant with zero Register address 0x2001 Designation Ones, GP_ONES Access...
Page 305
Special PFC Register (only for controller 750-842) 6.2.17 Special PFC Register (only for controller 750-842) The following register is only significant for the fieldbus controller. The PFC register is used as an interface for WAGO-I/O-PRO, i.e. for debugging pur- poses: Register address 0x1040 Designation...
For a description example relating to the software operation, please refer to: http://www.win-tech.com/html/modscan32.htm 7.2 Visualization and control using SCADA software This chapter is intended to give insight into how the WAGO ETHERNET fieldbus coupler/controller can be used for process visualization and control using standard user software.
Page 307
Internet as demo versions. The operation of these programs is very specific. However, a few essential steps are described to illustrate the way an applica- tion can be developed using a WAGO ETHERNET fieldbus node and SCADA software in principle. •...
Page 308
304 • Application examples Example of the MODBUS function code In the case of SCADA Software Lookout from National Instruments the MODBUS function codes are used with a 6 bit coding, whereby the first bit represents the function code: Input code: MODBUS function code FC1 Ø...
This is backed by law, directives or regulations, on a national and international scale. WAGO-I/O-SYSTEM 750 (electrical components) is de- signed for use in zone 2 explosive environments. The following basic explo- sion protection related terms have been defined.
Page 310
306 • Application in Explosive Environments Explosive areas resulting from gases, fumes or mist: • Zone 0 areas are subject to an explosive atmosphere (> 1000 h /year) continuously or for extended periods. • Zone 1 areas can expect the occasional occurrence of an explosive atmos- phere (>...
Page 311
Application in Explosive Environments • 307 8.3.3 Unit categories Moreover, the areas of use (zones) and the conditions of use (explosion groups) are subdivided into categories for the electrical operating means: Unit Explosion Area of use categories group Fire-damp protection Fire-damp protection Zone 0 Explosive environment by gas, fumes or mist Zone 1 Explosive environment by gas, fumes or mist...
Page 312
308 • Application in Explosive Environments 8.3.4 Temperature classes The maximum surface temperature for electrical components of explosion protection group I is 150 °C (danger due to coal dust deposits) or 450 °C (if there is no danger of coal dust deposit). In line with the maximum surface temperature for all ignition protection types, the electrical components are subdivided into temperature classes, as far as electrical components of explosion protection group II are concerned.
Page 313
Application in Explosive Environments • 309 8.3.5 Types of ignition protection Ignition protection defines the special measures to be taken for electrical com- ponents in order to prevent the ignition of surrounding explosive atmospheres. For this reason a differentiation is made between the following types of igni- tion protection: Identifi- CENELEC stan-...
310 • Application in Explosive Environments 8.4 Classifications meeting the NEC 500 The following classifications according to NEC 500 (National Electric Code) are valid for North America. 8.4.1 Divisions The "Divisions" describe the degree of probability of whatever type of danger- ous situation occurring.
Page 315
Application in Explosive Environments • 311 8.4.3 Temperature classes Electrical components for explosive areas are differentiated by temperature classes: Temperature classes Maximum Ignition temperature surface temperature of the combustible materials 450 °C > 450 °C 300 °C > 300 °C - 450 °C 280 °C >...
312 • Application in Explosive Environments 8.5 Identification 8.5.1 For Europe According to CENELEC and IEC Unit category Explosion protection group Community symbol for explosion protected electrical components II 3 G KEMA 01ATEX1024 X EEX nA II T4 Temperature class Approval body and/or number of the examination certificate Explosion protection group...
Page 317
Application in Explosive Environments • 313 8.5.2 For America According to NEC 500 Area of application (zone) Explosion protection group (condition of use category) CL I DIV 2 Explosion group Grp. ABCD (gas group) Temperature class optemp code T4A ITEM-NO.:750-400 2DI 24V DC 3.0ms Hansastr.
314 • Application in Explosive Environments 8.6 Installation regulations In the Federal Republic of Germany, various national regulations for the in- stallation in explosive areas must be taken into consideration. The basis being the ElexV complemented by the installation regulation DIN VDE 0165/2.91. The following are excerpts from additional VDE regulations: DIN VDE 0100 installation in power plants with rated voltages up to...
Page 319
Application in Explosive Environments • 315 Danger For the use of WAGO-I/O SYSTEM 750 (electrical operating means) with Ex approval the observance of the following points is mandatory: • The electrical operating means are exclusively suitable for applications in explosion endangered areas (Europe Group II, Zone 2 or America: Class I, Division 2, Group A, B, C, D) or in non explosion endangered areas! •...
316 • Glossary 9 Glossary Baseband Systems which operate without carrier frequencies, i.e. with unmodulated signals. Therefore, they only offer one channel which has to be logically tai- lored to the various requirements. Opposite: Wideband. Smallest information unit. Its value can either be 1 or 0. Bit rate Number of bits transmitted within a time unit.
Page 321
Glossary • 317 Client A system that requests the services of another. With the aid of the service re- quest, the client can access objects (data) on the server. The service is pro- vided by the server. Coaxial cable This cable contains a single wire and a radial shield to transmit information. CSMA/CD Carrier Sense Multiple Access with Collision Detection.
Page 322
318 • Glossary ETHERNET Standard In 1983 ETHERNET was standardized by IEEE 802.3 10Base-5. ISO took over the standardization in the ISO Standard 8802/3. The essential differ- ences between ETHERNET and the IEEE standard are to be found in the frame architecture and treatment of pad characters.
Page 323
Glossary • 319 Hardware Electronic, electrical and mechanic components of a module/subassembly. Header A portion of the data packet, containing, among others, the address informa- tion of the receiver. Host computer / Subscriber Originally used to describe a central mainframe computer accessed from other systems.
Page 324
320 • Glossary IAONA Europe IAONA Europe (Industrial Automation Open Networking Alliance) is an or- ganization for industrial network technology with the objective to establish ETHERNET in automation technology. Further information on this subject is available on the Internet under: www.iaona-eu.com.
Page 325
Local Area Network. Library Compilation of modules available to the programmer in the programming tool WAGO-I/O-PRO 32 for the creation of a control program according to IEC 61131-3. Manchester encoding In this encoding system, a 1 is encoded as a transition from low to high and a 0 as a transition from high to low.
Page 326
322 • Glossary MS-DOS Operating system, which allows all applications direct access to the hard- ware. Open MODBUS/TCP specification Specification which establishes the specific structure of a MODBUS/TCP data packet. This is dependent upon the selected function code or from the selected function (readin/readout bit or register).
Page 327
Glossary • 323 A proxy can filter out individual data packets between the Internet and a lo- cal network to increase security. Proxies are also used to limit access to par- ticular servers. In addition, proxy gateways can also have a cache function, in which case they check whether the respective URL address is already available locally and return it immediately, if necessary.
Page 328
324 • Glossary Routing Method of selecting the best path over which to send data to a distant net- work. SCADA Abbreviation for Supervisory Control and Data Acquisition. SCADA soft- ware is a program for the control and visualization of processes. Segment Typically, a network is divided up into different physical network segments by way of routers or repeaters.
Page 329
Glossary • 325 S-UTP Screened unshielded twisted pair cable which only has one external shield. However, the twisted pair cables are not shielded from each other. Switch Switches are comparable to bridges, but with several outputs. Each output uses the full ETHERNET bandwidth. A switch switches a virtual connection between an input port and an output port for data transmission.
Page 330
URL has the following format: Document type//Computer name/List of contents/File name. WAGO-I/O-PRO 32 Uniform programming environment, programming tool from WAGO Kon- takttechnik GmbH for the creation of a control program according to IEC 61131-3 for all programmable fieldbus controllers. Allows testing, debug- ging and the start-up of a program.
Literature list • 327 10 Literature list Manual TCP/IP-ETHERNET for Beginners Wiesemann & Theis GmbH edition, 11/1999 http://www.WuT.de/us_printmed.html Local Area Networks - An introduction to the technology John E. McNamara, Digital Press, 1985 ISBN 0-932376-79-7 Digital Press Teil Nummer EY-00051-DP Network Troubleshooting Guide von Digital Equipment Corporation, August 1990, Digital Press Teil Nummer EK-339AB-GD-002...
Need help?
Do you have a question about the WAGO-I/O-SYSTEM 750 and is the answer not in the manual?
Questions and answers