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Teledyne Manuals
Water Pump
D series
Installation and operation manual
Teledyne D series Installation And Operation Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1 Introduction
About this Manual
Specifications
Flow Rate Range
65DM Technical Specifications
100DM Technical Specifications
100DX Technical Specifications
D Technical Specifications
D Technical Specifications
500Hpx Technical Specifications
1000D Technical Specifications
Flow Rate Range
Hpx Flow Rate Range
1000D Flow Rate Range
Unpacking
Controls and Indicators
Pump Controller Front Panel Label
Pump Controller Key Functions
Pump Controller Rear Panel Connectors
Pump Rear Panel Connectors
Electrical Connections
Pump Front Panel
Cabling
Pump
Preliminary Checkout
Menu
Three Pump Stop Menu
Section 2 Fluid System Connections and Accessories
Introduction
Fluid System Connections
Ports
Installation Tips
Tubing Requirements
Accessory Packages
D Series Syringe Pump Accessory Packages
Installing the Fittings (260D, 65DM, and 100DM/DX Only)
Tubing Adapter for 30D/65D Pumps
Draining Overflow
Cylinder Washing: Wash Gland
Drain Tube Installation and Wash Gland Connection
Cylinder Washing: Nitrogen Purge
Flushing Pumps with External Transducers
Fluid Connection Accessories
Manual Refill Kit
Manual Outlet Valve Kit
Manual Refill Kits
CO Cylinder Connection Package
Manual Outlet Valve Kits
CO Cylinder Connection Package 68-1247-043
Outlet Valve Package Connection
In-Line Filter Package
Temperature and Pressure Controls
Cylinder Insulating Cover
Temperature Control Jacket
Packages and Parts
Fluid Fittings
Removing the Cylinder Cap with Wrenches
Temperature Control Jacket Installation
Back Pressure Regulation
Seal Options
Seal Selection Chart
Section 3 Basic Programming and Operation
Introduction
General Controller Information
Rates, Units, and Limits
Programming Screens
Run Screens
Selecting Operating Parameters
Main Menus
Menu One
Flow And/Or Pressure Units of Measure
Pump Selection (if Multiple Pumps)
Refill
Power Failure [STOP]
System Reset (Restore Default Settings)
Display Contrast
Menu Two
Serial Option
Pump Status
External Control
Multiple Pumps
Total Volume Reset
Valve
Menu Three
Poor Fill Alarm
Diagnostic Menu
Pressure Calibration
Diff. Modes
Press. Integral
Pressure Deadband
Menu Four
Modbus Options
Front Panel Keys
Prgm Grad
Hold
Recall
Store
Refill
Limits
Limits Menu
Rapid Press
Disp
Acc Ctrl
Zero Press
Control of Multiple Pumps
Multi-Pump Operation
Independent Control of up to Four Separate Pumps
Key Functions in the Multi-Pump Mode
Operating Modes
Constant Flow
Constant Pressure
Dispense Mode
External Control
External Control: Analog
Wire Connections
Preparation
External Control for Refill
Calculation Examples
Setup
Remote RUN/STOP
Wire Connections
Analog Flow Rate and Volume Output Options
Voltage Analog Output
Current Loop Output
Analog Output Options (Connections to Female 25 Pin Sub-D)
Analog Output Signal/Sub-D Pins for 4-20Ma
Analog Output Signal/Sub-D Pins for 0-10 VDC
Section 4 Gradient Pumping for Pressure, Flow, and Concentration Modes
Introduction
Manual Refill Valve Kits
Connecting the System
Manual Outlet Valve Kits
Swaging Detail
Inlet Connections
Outlet Connections
Dual Gradient System Connections
Inlet Valves (a & C) Are from Refill Valve Kits)
Single-Pump Gradient Programming
Dual Pump Concentration Gradient Programming
Review, Revise, & Hold Options
Program Conclusion
Section 5 Continuous Flow Introduction, Installation, & Operation
Introduction
Continuous Flow Check Valves
Check Valve Technical Specifications
Dual Check Valve Installation
Continuous Flow Technical Specifications-Check Valves
Inlet Tubing
Check Valve Package Installation: 65DM/100D/265D/500D Pumps
Continuous Flow Check Valve Package for 100D/260D /500D, Part #68-1247-059
Continuous Flow Check Valve Package for 1000D, Part #68-1247-128
Check Valve Package Installation: 1000D Pump
Continuous Flow Air Valves
Dual Air Valve Installation
Continuous Flow Technical Specifications-Air Valves
Air Valve Installation for 65DM, 100DM/DX, 260D, and 500D Pumps
Air Valve Installation for 500Hpx Pumps
Air Valve Installation for 1000D Pump
Air Valve Installation for 65D Pump
Continuous Flow Electric Valves
Technical Specifications
Continuous Flow Technical Specifications-Electric Valves
Dual Electric Valve Installation
Electric Valve Installation
User Supplied Valves
Accessory Control Digital Outputs
Continuous Flow Mode
Defining Operation
Constant Flow Mode
Constant Pressure Mode
No Check Valve
To Run or Stop
Tips for Running Continuous Flow
Section 6 Modifier Addition
Overview
Installing the Kit
Modifier Addition Kit Installation (Two-Pump Configuration)
Modifier Addition Kit for Two Pumps (Part #68-1247-079)
Modifier Addition Kit Installation (Continuous Flow)
Modifier Mode Setup
Modifier Addition Components for Continuous Flow System
Two Pump Operation
Programming
Mininum Modifier Pressure Setting
Modifier Concentration
Refilling
Section 7 Modbus Configuration
Overview
Modbus RTU
Modbus TCP/IP
Modbus Configuration Options
Modbus TCP/IP Configuration Options
Modbus RTU Configuration Options
Supported Modbus Function Codes
Exception Responses
Coils
Holding Registers
Section 8 Serial Interface
Overview
Network Control and Communication
Serial Pin Connections
USB Interface
Cabling for Serial Control
One Controller
Two Controllers (Compiler Required)
Three or more Controllers (Compiler Required)
Serial Control Check List
Controller Setup
Restore Defaults (if Desired)
Change Defaults
Verify Operation
User-Written Software
Dasnet
Universal Driver from Teledyne Isco
Conversion of Pump Commands to DASNET Frames
Example of BASIC Program to Demonstrate Conversion of Pump Commands to DASNET Frames
Conversion of Pump Commands to DASNET Frames
Example of C Program to Demonstrate Conversion of Pump Commands to DASNET Frames
Of Pump Commands to DASNET Frames
Serial Commands for the D Series Pump
Serial Commands
Get Status Command
Get Status String "G" Command
Get All Status String "G&" Command
Get All Status Strings from Four Pump Operation "G&2" Command
Gradient Download Command
Gradient Upload Commands
Gradient Download Commands - Two Pump Flow Gradient
Gradient Upload Commands - Single Pump Flow Gradient
Gradient Upload Commands - Two Pump Flow Gradient
Range Command
Error Messages
Section 9 Pump Maintenance, Troubleshooting, and Servicing
Introduction
Service Department
How to Ship Returns
Maintenance Kits
General Cleaning
Resetting the System
Basic Reset
Hard Reset
Diagnostic Menu
Lcd Test
Analog Inputs
Keypad Test
Motor Control/Limits
Serial Test
Removing the Case Top
Controller Case Top Removal
Pump Case Top Removal
Test Points
Power Supply (A1)
Controller
Lubrication
Ball Nut
Seal Cleaning and Replacement
Piston Seal (Excludes 30D)
Piston Seal Break-In (Aqueous Seals Only)
All Other Piston Seals
Wiper Seal (Excludes 30D)
Piston Wrench Tools
Wear Ring Cleaning and Replacement
Flushing the Cylinder
Gas Solvent Changeover
Liquid Solvent Changeover and Flushing
Overpressure Conditions
Shear Key
Replacement Shear Keys
Replacement Using Installation Tool
Accessing the Shear Key
Replacement Without Installation Tool
Pump Bearings (30D and 65DM Only)
Completion of Shear Key Replacement
Motor Brushes
D Series Motor Brush Replacement
Motor Brush Disassembly
Hpx Motor Brush Replacement
Two Pin Connector
Location of Screws and Washers Holding the Motor in Place
Support Plate
Set Screws Holding the Two Negative Brushes
Connector Connected to the Brush
Loosen the Connector
Location of Locating Pins
Motor Plate and Bearing Plate
Calibrations
Pressure Transducer Calibration
A/D Circuit Adjustment
Limit Sensor Adjustment
Limit Sensor Replacement
Limit Sensor Calibration (Excludes 30D)
Limit Sensor Calibration
Electric Valve Motor Calibration
Electric Valve Motor Voltage
Electric Valve Motor Adjustment
Appendix A Replacement Parts
Replacement Parts
D Series Controller
1000D Pump
DX Pump
500Hpx Pump
100DM/DX and 260D Pumps
Pump
65Dm
Power Circuit Board
Analog Output Circuit Board
Interface Circuit Board
Dual Electric Valve Package
Single Electric Valve Package
SST Dual Air Valve Package for 100/260D/500D
SST Dual Air Valve Package for 1000D
Single Air Valve Package
Dual Air Valve Package for 500Hpx
Dual Check Valve Package for 100/260/500D
Dual Check Valve Package for 1000D
Single Check Valve Package
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Specifications
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D-Series Pumps
Installation and Operation Guide
Part #69-1243-969 of Assembly #60-1243-998
Copyright © 2013. All rights reserved, Teledyne Isco
Rev. F, July 2018
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This manual is also suitable for:
30d
100dx
65d
260d
500d
1000d
...
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500hpx
65dm
100dm
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