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USC LPX Operator's Manual

Automated seed treater
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LPX AUTOMATED
SEED TREATER
Operators Manual
Software Release: U-TREAT v2.0.0
2320 124th Road
Sabetha, Kansas 66534
P: (785) 431-7900
F: (785) 431-7950
www.uscllc.com
Revision Effective 15 FEB 2013

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  • Page 1 LPX AUTOMATED SEED TREATER Operators Manual Software Release: U-TREAT v2.0.0 2320 124th Road Sabetha, Kansas 66534 P: (785) 431-7900 F: (785) 431-7950 www.uscllc.com Revision Effective 15 FEB 2013...
  • Page 2 OVERVIEW The purpose of this manual is to provide you with the basic information needed to operate and maintain the LPX automated seed treater. It does not hold USC, LLC liable for any accidents or injuries that may occur. OPERATOR RESPONSIBILITIES...
  • Page 3 If there is any damage or shortages, the purchaser must immediately notify your USC dealer. Ownership passes to purchaser when the unit leaves the USC, LLC. premises. The purchaser is responsible for unloading and mounting all components of the equipment.

  • Page 4: Table Of Contents

    Safety Instructions ..............5 Section B Installation ................12 Section C Mechanical Operation .............. 18 LPX Treater Overview ............18 Seed Wheel ................19 Atomizer Chamber ..............20 Rotating Drum ............... 21 Pump Stand Overview ............22 Mix Tank, Calibration Tube ............ 23 Peristaltic Pump Heads &...

  • Page 5: Section A

    LPX AUTOMATED SEED TREATER Section Section Safety Instructions Safety Instructions Every year accidents in the work place maim, kill and injure people. Although it may be impossible to prevent all accidents, with the right combination of training, operating practices, safety devices, and operator vigilance, the number of accidents can be significantly reduced.
  • Page 6 LPX AUTOMATED SEED TREATER Mandatory Lockout Power Symbol. Disconnect, lockout and tagout electrical and other energy sources before inspecting, cleaning or performing maintenance on this panel. International Safety Alert Symbol. The exclamation point (!) surrounded by a yellow triangle indicates that an injury hazard exists.
  • Page 7 EMERGENCY STOP There are two Emergency Stop push buttons on the LPX Automated Seed Treater, which are located on the main control panel and the treater junction box. Actuators of emergency stop shall be colored RED. The background immediately around the device actuator shall be colored YELLOW.
  • Page 8 YOU are responsible for the SAFE operation and maintenance of your USC, LLC LPX Automated Seed Treater . YOU must ensure that you and anyone else who is going to operate, maintain, or work around the pump stand be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual.
  • Page 9 LPX AUTOMATED SEED TREATER 4. Provide a fire extinguisher for use in case of an accident. Store in a highly visible place. 5. Do not allow children, spectators or bystanders within hazard area of machine. 6. Wear appropriate protective gear. This includes but is not limited ...
  • Page 10 MAINTENANCE SAFETY 1. Review the Operator’s Manual and all safety items before working with, maintaining or operating the LPX Automated Treater . 2. Place all controls in neutral or off, stop motors, disable power source, and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging.
  • Page 11 Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper. Located on the USC equipment you will find safety labels. Always be sure to read and follow all directions on the labels.

  • Page 12: Section B

    LPX AUTOMATED SEED TREATER Section Section Installation Installation HIGH VOLTAGE ~ Always disconnect the power source before working on or near the control panel or lead wires. HIGH VOLTAGE ~ Use insulated tools when making adjustments while the controls are under power.
  • Page 13 LPX AUTOMATED SEED TREATER TREATER SET - UP The following steps outline the initial set-up of your USC Seed Treating system: 1. Clear the area of bystanders, especially small children, before moving. 2. Be sure there is enough clearance from overhead obstructions and power lines or other equipment to move the machine into its working position.
  • Page 14 B connection (never A to A or B to B). Connect the two red plugs into each of the remaining open PJESTOP connections. 13. Connect the cables from Pump Stand(s) to applicable port on the Main Control Panel. LPX AUTOMATED MAIN CONTROL PANEL Page 14...
  • Page 15 LPX AUTOMATED SEED TREATER TREATER SET - UP LPX AUTOMATED TREATER CONTROL PANEL Page 15...
  • Page 16 Air Supplied Here 16. Connect a dedicated analog phone line to the modem located in the top right portion of the automated control panel. This will allow USC remote access to the seed treater. Analog Phone Line Hooked Up Here Page 16...
  • Page 17 This will power the USC LPX seed treater and any attached conveyors. Flexible conduit is recommended for main power supply.

  • Page 18: Section C

    LPX AUTOMATED SEED TREATER Section Section Mechanical Operation Mechanical Operation LPX TREATER OVERVIEW 12” Extension Ring Seed Wheel Rotating Drum Adjustable Seed Flow Gate Discharge Chute Quick Release Atomizer Chamber Handle Treater Plumbing Control To Atomizer Main Panel Control Panel...

  • Page 19: Seed Wheel

    LPX AUTOMATED SEED TREATER SEED WHEEL The hopper is equipped with three proximity switches. The top switch controls the inlet conveyor and the lower switches, located in the seed wheel, control the pump(s). Refer to H-O-A Screen in section D. See the Proximity Switch Adjustment Guide in Section F for more in-depth information on these switches.

  • Page 20: Atomizer Chamber

    LPX AUTOMATED SEED TREATER ATOMIZER CHAMBER The atomizer chamber consists of a patented design which disperses treatment evenly to each seed. A motor drives the atomizer head at approximately 1725 RPM’s. As treatment is being pumped into the atomizer chamber, it drops into the atomizer head.

  • Page 21: Rotating Drum

    If this is done, a loss in seed coverage and chemical coating may occur. On the 6 and 8 foot drum options the LPX automated treater will also come standard with telescoping fork lift pockets. These pockets can be slid out from underneath the treater to allow a fork lift to pick up the treater from it’s discharge end.

  • Page 22: Pump Stand Overview

    LPX AUTOMATED SEED TREATER PUMP STAND OVERVIEW 3 Way Air Seed Treatment Actuated Return Valve Flow Meter Mix Tank Valve Motor Mix Tank Motor On / Off Switch Dry Lock Connectors Control Panel Mix Tank Scale Head Mix Tank Calibration...

  • Page 23: Mix Tank, Calibration Tube

    LPX AUTOMATED SEED TREATER MIX TANK The LPX Treater Pump Stand is equipped with a fully modular, touch screen to control the pump stand. This pump stand will include a 30 or 60 gallon chemical mix tank that is either of stainless steel or poly construction. This chemical mix tank will have electric drive agitation that is turned on or off at the pump stand with a manual switch.

  • Page 24: Peristaltic Pump Heads & Pump Motor

    LPX AUTOMATED SEED TREATER PERISTALTIC PUMP HEADS AND MOTOR The LPX Treater Pump Stand utilizes a variable speed pump motor and special norprene pump tubing for liquid metering. The pump comes equipped with either 1, 2 or 3 peristaltic pump heads. Liquid will only come into contact with the inside diameter of the pump tubing and not the pump.

  • Page 25: Flow Meters, Pump Stand Valves

    LPX AUTOMATED SEED TREATER FLOW METERS Each LPX Treater Pump Stand comes with either a volumetric or mass flow meter. A flow meter is used to perform real-time chemical flow adjustments and monitoring without the operator having to handle the chemical. The flow meter reading will be displayed on the HMI touch screen and can be set to read in oz/min or ml/min.
  • Page 26 LPX AUTOMATED SEED TREATER PUMP STAND VALVES SEED TREATMENT RETURN VALVE: This valve directs the liquid coming from the recirculation side of the Air Actuated 3-Way Valve to either fill the Calibration Tube or return to the Mix Tank. Return...
  • Page 27 LPX AUTOMATED SEED TREATER PUMP STAND VALVES Proper calibration of the liquid system is critical to achieve a proper granular/chemical mixture. Use the calibration procedure on page 50 and 51 to determine liquid flow rate. Emptying the remaining liquid can be done by using the reverse function on the control panel.

  • Page 28: Section D

     The LPX Treater Main Panel is an enclosure that is attached to the side of the treater and contains the electrical components required to actuate the seed treater. This includes the VFDs for the seed wheel and atomizer. Power for the treater is supplied here.
  • Page 29 LPX AUTOMATED SEED TREATER MAIN CONTROL PANEL The following pages explain the function of the touch screen controls. USC STARTUP SCREEN While the system is booting up, the treater touch screen will display a timer. Once the timer reaches zero, this screen is the first screen the operator will see after the system receives power.

  • Page 30: Main Screen

    LPX AUTOMATED SEED TREATER MAIN SCREEN This screen informs the operator of the status of all system motors and electrical devices and allows for control/adjustment of system operations. Page 30...

  • Page 31: H-O-A Screen

    LPX AUTOMATED SEED TREATER Main Screen Button Descriptions 1. SEED FLOW RATE: Displays the seed flow rate in pounds per minute. 2. SEED TYPE INDICATOR: Displays the type of seed has been selected in the “Product Selection” screen. 3. TOTALIZED WEIGHT DISPLAY: Displays the total pounds of seed as it passes through the seed wheel.
  • Page 32 LPX AUTOMATED SEED TREATER Main Screen Button Descriptions 15. PUMP STATUS MODULES: This block of information informs the operator of the pump motor status ON or OFF, air actuated 3-way valve status, currently selected chemical, target flow rate and actual flow rate from flow meter.
  • Page 33 LPX AUTOMATED SEED TREATER H-O-A (HAND-OFF-AUTO) SCREEN Hand-Off-Auto controls are provided for most of the automated devices in the system, and are accessed on this screen. These H-O-A buttons force the selected component to be energized (HAND), de-energized (OFF), or automatically energized by the normal logic sequence (AUTO).
  • Page 34 LPX AUTOMATED SEED TREATER H-O-A Button Descriptions 1. DRUM CONTROL MODULE: This module controls the function of the drum. The HAND button will place the drum in the manual mode of operation. The OFF button will turn the associated device in the OFF mode of operation. The AUTO button will place the device in the automatic mode of operation.
  • Page 35 LPX AUTOMATED SEED TREATER H-O-A Button Descriptions 7. INLET CONVEYOR CONTROL MODULE: This module controls the function of the inlet conveyor. The HAND button will place the inlet conveyor in the manual mode of operation. The OFF button will turn the associated device in the OFF mode of operation.
  • Page 36 LPX AUTOMATED SEED TREATER H-O-A Button Descriptions Auxiliary Ports 12. PRIME TO ATOMIZER BUTTON: Used before a controlled startup to preload chemical in the tubing leading to the atomizer. To operate this button, place the atomizer and any pump that will be used in the AUTO mode. Next press and hold the PRIME TO ATOMIZER button.

  • Page 37: Utilities Screen

    LPX AUTOMATED SEED TREATER UTILITIES SCREEN This screen allows the operator to set various system parameters and gives access to the Reports, Product Selection, Security, Alarms, Customer Information and General Information screens. When buttons 1-5 are pressed, a numeric touch pad (right) will...
  • Page 38 13. AUTO RATE ADJUST TO BIN SITE: (Only present when treater is used with a Tri - Flo™ and USC Bin Site Automation). When this box is checked, Target Treating Rate will automatically be adjusted to 2% slower than the bin site.

  • Page 39: Security Screen

    The operator uses this input to obtain access to ALL options on this screen. When this button is pressed a keypad (bottom) will appear on the screen. The password is USC and should only be made accessible to personnel qualified to operate the seed treater. The User Name will stay OPERATOR.
  • Page 40 LPX AUTOMATED SEED TREATER Security Screen Button Descriptions 2. LOGOUT BUTTON: Pressing this button will log the operator out of the Security screen. However, the operator will be automatically logged out after five minutes of inactivity or the operator has moved to the Main screen.

  • Page 41: Tools & Options Screen

    LPX AUTOMATED SEED TREATER TOOLS & OPTIONS SCREEN 1. PUMP STAND SETTINGS: This button advances the operator to the Pump Stand Settings screen where the Flow Rate Entry Type can be set for cut weight or seed count units and the Flow Rate Display can be set for ounces per minute or ounces per cut weight for each individual Pump Stand.
  • Page 42 LPX AUTOMATED SEED TREATER Tools & Options Button Descriptions 2. EDIT CHEMICAL NAMES: Allows the operator to change the chemical names to better fit their needs. Pressing this button will advance the operator to the Edit Chemical Name screen (top) . Selecting one of the Chemical buttons brings up an alpha numeric screen to enter the desired name.
  • Page 43 LPX AUTOMATED SEED TREATER Tools & Options Button Descriptions 2. EDIT CHEMICAL NAMES (continued): Selecting the light bulb help button in the upper left corner brings up the Flow Meter Calibration instructions. 3. DATE & TIME: Allows the operator to set the date and time.
  • Page 44 LPX AUTOMATED SEED TREATER Tools & Options Button Descriptions 4. STANDARD/METRIC UNITS: Allows the operator to switch between Standard or Metric units of measurement. When this button is pressed a window will appear which will allow the operator to the select the desired units of measurement.
  • Page 45 LPX AUTOMATED SEED TREATER Tools & Options Button Descriptions 6. EDIT PRODUCT NAMES: Pressing the button will advance the operator to the Edit Product screen (top). Select one of the product name buttons and an alpha numeric popup will appear allowing the operator to change the name. Also, you may enter a value if you are using the Seed Count Unit of measurement.
  • Page 46 LPX AUTOMATED SEED TREATER Tools & Options Button Descriptions 8. CLEAR ALL REPORTS: Pressing this button will open a window which will ask the operator if they want to clear all the saved reports. If YES is pressed then the reports will be permanently erased.

  • Page 47: Section E

    LPX AUTOMATED SEED TREATER Section Section Calibration Calibration SEED FLOW CALIBRATION The following is a list of steps to use when calibrating the seed wheel. A seed calibration cup, funnel, stand, and scale are used to calibrate the seed wheel.
  • Page 48 LPX AUTOMATED SEED TREATER SEED FLOW CALIBRATION 7. Take the weight of the seed sample and enter it into the main screen under CUP WEIGHT. Enter Seed Sample Weight Here 8. Press the UTILITIES button on the main screen to advance to the utilities screen.
  • Page 49 LPX AUTOMATED SEED TREATER SEED FLOW CALIBRATION 9. Next, press the PRODUCT SELECTION SCREEN button to advance to the product selection screen. Select the type of seed you will be treating. A confirmation window will appear to confirm the selection. Press YES to complete the change (top).

  • Page 50: Pump Calibration

    LPX AUTOMATED SEED TREATER PUMP CALIBRATION 1. Lock down the pump tubing in the pump head. (page 24) 2. Premix enough liquid for the amount of seed you are treating and pour into the chemical mix tank. It’s always a good practice to mix an extra half gallon of slurry to help fill all the lines.

  • Page 51: Flow Meter Calibration

    LPX AUTOMATED SEED TREATER FLOW METER CALIBRATION Due to the composition of some types of chemicals, additional flow meter calibration may be required. It is recommended that, like other calibration devices, the flow meter(s) is checked regularly and calibrated when needed. When calibrating the flow meter(s), each chemical slurry must be checked and adjusted for.

  • Page 52: Seed Wheel Calibration

    Press the Utilities button on the Main screen. Next, press the SECURITY button to advance to the security screen (top). Enter the Password USC, then press the Seed Wheel Calibration button. This will advance you to the Seed Wheel Calibration screen (bottom).

  • Page 53: Treating Seed

    LPX AUTOMATED SEED TREATER TREATING SEED 1. Under the H-O-A screen, place the DRUM, ATOMIZER, SEED WHEEL, INLET CONVEYOR, OUTLET CONVEYOR and desired pumps in AUTO. 2. Next, prime the chemical line to the atomizer. Ensure that the valve on each of the chemical attachment ports on the treater are in the correct position.
  • Page 54 LPX AUTOMATED SEED TREATER TREATING SEED 4. When the pump’s flow rate has been reached and seed is covering the proximity sensors inside of the seed wheel, the air actuated 3-way valve will open and allow liquid to pump up to the atomizer. A moment later (based on the settings in the utilities screen), the seed wheel will turn on and the seed treating process will begin.

  • Page 55: Editing & Printing Reports

    LPX AUTOMATED SEED TREATER EDITING & PRINTING REPORTS The following steps explain how reports are entered after a run has been completed. 1. After the SHUTDOWN button has been pressed a dialog box will appear (right), notifying the operator that the data from the run is being saved.
  • Page 56 REPORTS button on the UTILITIES screen. If you would like to erase the reports, press the SECURITY button under the UTILITIES screen to advance to the security screen. Enter the password USC and then press the TOOLS & OPTIONS button. From this screen press the CLEAR ALL REPORTS button. A confirmation window will appear allowing the operator to erase all saved reports.

  • Page 57: Downloading Reports

    LPX AUTOMATED SEED TREATER DOWNLOADING REPORTS The USB port located on the side of the operator control panel allows the operator to download reports to a compact flash device. USB Port Use the following steps to upload reports to a computer.
  • Page 58 LPX AUTOMATED SEED TREATER DOWNLOADING REPORTS 5. Start Microsoft Office Excel. From the top menu select DATA then FROM TEXT. 6. From the Input Text File screen select the appropriate external drive. Then select the folders USR / LOG. Change the file type to ALL FILES. Select the file you want to work with and the Text Import Wizard window will open.
  • Page 59 LPX AUTOMATED SEED TREATER DOWNLOADING REPORTS 7. Under Original data type select Delimited. Change Start import row to 3, then click Next. 8. Under Delimiters deselect Tab and select Comma. Then click Next. Page 59...
  • Page 60 LPX AUTOMATED SEED TREATER DOWNLOADING REPORTS 9. Click Finish and the Import Data window appears. Click OK. 10. The Report conversion process is complete. In the File menu, click Save As and file the report. Page 60...

  • Page 61: Section F

    Section Section Troubleshooting & Alarms Troubleshooting & Alarms TROUBLESHOOTING Below is a table describing the most frequent problems and solutions with the USC LPX Automated Seed Treater. For further assistance, contact your local USC dealer. Problem Possible Cause Solution Inlet Conveyor will not turn on.
  • Page 62 LPX AUTOMATED SEED TREATER Problem Possible Cause Solution Pump is fluctuating. 1. Restriction in tubing 1. Flush tubing and check filter for any restrictions. 2. Filter is plugged or missing gasket. 2. Clean filter and check for gasket. Seed calibration is fluctuating.

  • Page 63: Proximity Switch Adjustment Guide

    LPX AUTOMATED SEED TREATER PROXIMITY SWITCH ADJUSTMENT GUIDE The proximity switches mounted in the extension ring and the seed wheel detect when seed is present. The proximity switch located in the extension ring is used to automatically shut off the inlet conveyor when the surge hopper is full.

  • Page 64: System Alarms - Faults

    The table below and on the following pages provides a general description of all the system alarms (faults & warnings) of the LPX Automated Seed treater. When a fault or warning condition is detected by the system, the alarms screen will pop-up describing the cause of the alarm or fault.
  • Page 65 LPX AUTOMATED SEED TREATER Alarm - Fault Possible Cause Solution Atomizer Motor Fault 1. No signal from Atomizer 1. Verify that the VFD is motor drive (VFD) indicating powered up, or check if it is that the Atomizer is running.
  • Page 66 LPX AUTOMATED SEED TREATER Alarm - Fault Possible Cause Solution Check Operation Of Seed Seed Wheel is in Auto mode of Verify both proximity sensors are Sensors In Seed Wheel operation, and only one proximity working properly. (This alarm will...

  • Page 67: System Messages

    LPX AUTOMATED SEED TREATER SYSTEM MESSAGES The table below provides a general description of some of the system messages that could occur. When a warning condition is detected, a window will appear (below) notifying the operator that the system will not start because of a certain condition.

  • Page 68: Section G

    Maintenance Maintenance Proper maintenance of the LPX Automated Seed Treater is critical for peak performance, reliability and accuracy of this system. The following is a guideline for the type of maintenance and servicing that should be performed on this unit. Your environment and uses may require additional maintenance and service beyond this list to assure a reliable and safe unit.
  • Page 69 LPX AUTOMATED SEED TREATER ATOMIZER To access inside of atomizer housing, push up on the quick release handle and slide back the atomizer (below). Quick-Release Handle Atomizer Head  Slide back atomizer housing and grease bearing inside. Bearing needs just one pump of grease every 40 hours of use (right).
  • Page 70 LPX AUTOMATED SEED TREATER MIX TANK  Check motor.  Check for any play in the mix tank shaft.  Check valves, fittings, and plug on bottom of tank for leaks.  Check chemical line tubing for abnormal wear. ELECTRICAL PANEL ...

  • Page 71: Section H

    Storage Storage When storing the USC LPX Automated Seed Treater for long periods of time, the following procedure must be followed to reduce the chance of rust, corrosion and fatigue of the treater. You can also use these steps when storing the machine for the winter.
  • Page 72 LPX AUTOMATED SEED TREATER ATOMIZER CHAMBER 1. Remove and clean the atomizer housing. 2. Remove the atomizer head and stainless steel plumbing. The atomizer head can be disassembled (right), for easier cleaning. It is threaded together and can simply be unscrewed.
  • Page 73 LPX AUTOMATED SEED TREATER ROTATING DRUM 1. Remove the shields and clean out any seed that may have fallen underneath the drum. 2. Clean out any residue left on the inside of the drum and around the seed lifters. 3. Lubricate the chain to keep from corroding in storage.

  • Page 74: Section I

    Section Mechanical Drawings Mechanical Drawings The following pages show the parts of the LPX Automated Seed Treater. Please have the part number ready when ordering parts. LPX BASE FRAME ASSEMBLY (18-01-0011 & 18-01-0012) THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY USC, LLC.
  • Page 75 LPX AUTOMATED SEED TREATER LPX BASE FRAME ASSEMBLY (18-01-0011 & 18-01-0012) Page 75...
  • Page 76 LPX AUTOMATED SEED TREATER LPX BASE FRAME ASSEMBLY (18-01-0011 & 18-01-0012) Page 76...
  • Page 77 LPX AUTOMATED SEED TREATER LPX BASE FRAME ASSEMBLY (18-01-0011 & 18-01-0012) LPX 6 FT LPX 8 FT LPX BASE FRAME ASSEMBLY 18-01-0011 18-01-0012 Item # Description Part # Part # GBOX IL 56C 16.2:1 GR B1 FOOT MNT 01-01-0101 01-01-0101 SPROCKET # 50 14T 1.00 IN BORE TYPE B...
  • Page 78 LPX AUTOMATED SEED TREATER LPX BASE FRAME ASSEMBLY (18-01-0013) THIS MATERIAL IS THE CONFIDENTIAL AND P THIS MATERIAL IS THE CONFIDENTIAL AND P USC, LLC. AND SHALL NOT BE USED W USC, LLC. AND SHALL NOT BE USED W NAME NAME...
  • Page 79 LPX AUTOMATED SEED TREATER LPX BASE FRAME ASSEMBLY (18-01-0013) Page 79...
  • Page 80 LPX AUTOMATED SEED TREATER LPX BASE FRAME ASSEMBLY (18-01-0013) TOLER TOLER Page 80 ± ±...

  • Page 81: Sprocket # 50 14T 1.00 In Bore Type B 01-02-0093 4 01-02-0093

    KEY .250 X 1.00 CS 05-04-0067 WDMT DRUM DRV ADJ PLT 05-11-0235 DRUM DRIVE SHAFT LX2000 +4 108" 05-11-0387 DRUM DRIVE SHAFT LPX 10FT EXT 06-01-0026 BOLT CRG .500-13 X 2.00 ZP GR5 06-01-0027 BOLT .500-13 X 2.00 ZP GR5 06-01-0029 BOLT .500-13 X 3.25 ZP GR5...

  • Page 82: Nut Lock Flg .500-13 Zp Gr5 06-03-0015 14 06-03-0015

    LPX AUTOMATED SEED TREATER LPX800 & LPX2000 6 FOOT DRUM ASSEMBLYS Page 82 Item # Part # Title 06-01-0003 BOLT, .250-20 X .750 UNC 18-8 SS 06-03-0014 NUT LOCK FLG .375-16 ZP GR5 06-04-0008 WSHR LOCK SPLT .375 SS 18-8...
  • Page 83 LPX AUTOMATED SEED TREATER LPX800 & LP2000 6 FOOT DRUM ASSEMBLYS LPX800 6FT CS LPX800 6FT SS LPX800 DRUM ASSEMBLY 18-01-0042 18-01-0043 Item # Description Part # Part # BOLT .250-20 X .75 UNC ——— — ——— — NUT .375-16...
  • Page 84 LPX AUTOMATED SEED TREATER LPX2000 8 & 10 FOOT DRUM ASSEMBLYS Page 84...
  • Page 85 LPX AUTOMATED SEED TREATER LPX2000 8 & 10 FOOT DRUM ASSEMBLYS LPX2000 8FT CS LPX2000 8FT SS LPX DRUM ASSEMBLY 18-01-0046 18-01-0047 Item # Description Part # Part # BOLT .250-20 X .75 UNC 06-01-0006 06-01-0006 NUT .375-16 06-03-0014 06-02-0010 WASHER, LOCK, SPLIT .375 SS...
  • Page 86 LPX AUTOMATED SEED TREATER LPX AUTOMATED TREATER (Drum and Legs) Page 86...
  • Page 87 LPX AUTOMATED SEED TREATER LPX AUTOMATED TREATER (Drum and Drive Guards) Page 87...
  • Page 88 LPX AUTOMATED SEED TREATER LPX AUTOMATED TREATER (Inlet and Atomizer Chamber) Page 88...
  • Page 89 LPX AUTOMATED SEED TREATER LPX AUTOMATED TREATER (Discharge End) Page 89...
  • Page 90 LPX AUTOMATED SEED TREATER LPX AUTOMATED TREATER (Forklift Pockets and Bottom Guards) Page 90...
  • Page 91 LPX AUTOMATED SEED TREATER LPX AUTOMATED TREATER (Final Assembly) Page 91...
  • Page 92 03-10-0051 03-10-0051 PANEL CONTROL MAIN LPX TREATER 03-12-0150 03-12-0150 PANEL CONTROL LPX TREATER (6 & 8 FOOT DRUMS) SEE TABLE 3 SEE TABLE 3 PANEL CONTROL LPX TREATER (10 FOOT DRUM) SEE TABLE 4 SEE TABLE 4 ASSY STATIC MIXER LPX TREATER...
  • Page 93 WDMT END CHUTE LPX 18-01-0057 18-01-0057 WDMT END CHUTE LPX (STAINLESS STEEL) 18-01-0125 18-01-0125 WDMT ENCL MNT LPX LARGE PNL 18-01-0155 18-01-0155 ASSY DRUM LPX (SEE PAGES 82-85) 18-01-0042 18-01-0044 55* ASSY DRUM LPX-STAINLESS STEEL (SEE PAGES 82-85) 18-01-0043 18-01-0045 Page 93...
  • Page 94 03-10-0051 03-10-0051 PANEL CONTROL MAIN LPX TREATER 03-12-0150 03-12-0150 PANEL CONTROL LPX TREATER (6 & 8 FOOT DRUMS) SEE TABLE 3 SEE TABLE 3 PANEL CONTROL LPX TREATER (10 FOOT DRUM) SEE TABLE 4 SEE TABLE 4 ASSY STATIC MIXER LPX TREATER...
  • Page 95 WDMT END CHUTE LPX 18-01-0057 18-01-0057 WDMT END CHUTE LPX (STAINLESS STEEL) 18-01-0125 18-01-0125 WDMT ENCL MNT LPX LARGE PNL 18-01-0155 18-01-0155 ASSY DRUM LPX (SEE PAGES 82-85) 18-01-0046 18-01-0048 55* ASSY DRUM LPX-STAINLESS STEEL (SEE PAGES 82-85) 18-01-0047 18-01-0049 Page 95...
  • Page 96 MOTOR DRUM 3.0 HP 575V TABLE 3 (6 and 8 foot drums) Part # Description 03-12-0168 PNL CNTL LPX TRTR 230V 1PH 5HP 03-12-0169 PNL CNTL LPX TRTR 230V 3PH 5HP 03-12-0202 PNL CNTL LPX TRTR 230V 3PH 5/7.5HP 03-12-0203 PNL CNTL LPX TRTR 230V 3PH 7.5/5HP...
  • Page 97 LPX AUTOMATED TREATER TABLE 4 (10 foot drums) Part # Description 03-12-0240 PNL CNTL LPX TRTR 230V 1PH 5HP/3HP DRUM MTR 03-12-0241 PNL CNTL LPX TRTR 230V 3PH 5HP/3HP DRUM MTR 03-12-0242 PNL CNTL LPX TRTR 230V 3PH 5/7.5HP/3HP DRUM MTR 03-12-0243 PNL CNTL LPX TRTR 230V 3PH 7.5/5HP/3HP DRUM MTR...
  • Page 98 LPX AUTOMATED SEED TREATER LPX STATIC MIXER (04-03-0157) Page 98...
  • Page 99 LPX AUTOMATED SEED TREATER LPX STATIC MIXER (04-03-0157) Item # Part # Description 02-02-0006 VLV BALL .500 NPT 2WAY BRSS 02-05-0005 COUPLER, .500-14 FEMALE,SS 150PSI 02-06-0020 FTTG 90 DEG STRT .500NPTX .500NPT 02-07-0007 FTTG NIP .500 NPT X 1.125 TBE SS 02-07-0007 FTTG NIP .500 NPT X 1.125 TBE SS...
  • Page 100 LPX AUTOMATED SEED TREATER LPX END CHUTE (18-01-0072) Item # Part # Description 05-10-3400 PLT DSCHG TRTR 05-10-3886 SKIRT DSCHG TRTR LPX2000 06-01-0171 BOLT CRG .3125-18X.750 ZP SHORT NECK 06-03-0002 NUT NYL LOCK .313-18 ZP GR5 Item # Part #...
  • Page 101 LPX AUTOMATED SEED TREATER THIS PAGE INTENTIONALLY LEFT BLANK Page 101...
  • Page 102 LPX AUTOMATED SEED TREATER Seed Wheel Assembly (13-04-0065) Page 102...
  • Page 103 LPX AUTOMATED SEED TREATER Seed Wheel Assembly (13-04-0065) (See page 104) INCLUDED WITH PROXIMATY SWITCH AND RPM ENCODER THIS M THIS M DRAWN DRAWN CHECKE CHECKE Page 103 ENG AP ENG AP UNLESS O UNLESS O TOLERANCE TOLERANCE FRACTION FRACTION ±...
  • Page 104 LPX AUTOMATED SEED TREATER Seed Wheel Assembly (13-04-0065) DETAIL A Page 104...
  • Page 105 LPX AUTOMATED SEED TREATER Seed Wheel Assembly (13-04-0065) Page 105 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIET THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIET USC, LLC. AND SHALL NOT BE USED WITHOUT USC, LLC. AND SHALL NOT BE USED WITHOUT NAME NAME DATE...
  • Page 106 LPX AUTOMATED SEED TREATER Seed Wheel Assembly (13-04-0065) DETAIL C Page 106...
  • Page 107 LPX AUTOMATED SEED TREATER Seed Wheel (13-04-0065) Item # Part # Description 01-01-0096 GMTR RA .50 HP 11RPM 3PH HLLW SHAFT 03-05-0042 TMNL BARRIER STRIP IDEAL 89-608 03-06-0039 RECP 4PL ML PIN HBMS04501 03-06-0059 RECP 8PL ML PIN HBMS08501 03-08-0134 CONN CG PLAS 0.5NPT .100-.300...
  • Page 108 LPX AUTOMATED SEED TREATER Seed Wheel (13-04-0065) Item # Part # Description 06-02-0034 NUT 8-32 K-LOCK ZP 06-03-0003 NUT NYL LOCK .375-16 ZP GR5 06-03-0013 NUT,LOCK, FLG .250-20 ZP SERRATTED 06-03-0014 NUT LOCK FLG .375-16 ZP GR5 06-03-0015 NUT LOCK FLG .500-13 ZP GR5 06-03-0019 NUT LOCK FLG .3125-18 ZP GR5...
  • Page 109 LPX AUTOMATED SEED TREATER Seed Wheel Scale Kit (13-04-0058) THIS MATERIAL IS THE CO THIS MATERIAL IS THE CO AND SHAL AND SHAL USC, LLC. USC, LLC. NAME NAME Item # Part # Description Material DRAWN DRAWN davidw davidw 07/2...
  • Page 110 LPX AUTOMATED SEED TREATER PUMP STAND BASE FRAME ASSEMBLY (05-03-0166) Page 110...
  • Page 111 LPX AUTOMATED SEED TREATER PUMP STAND BASE FRAME ASSEMBLY (05-03-0166) Item # Part # Description 02-02-0007 VLV BALL .500 NPT 3WAY BRSS 02-04-0008 BUSHING .750-14 NPT, REDUCER .500-14 NPT 02-05-0043 FTTG MANIFOLD UHMW 1 IN 3 OUT 02-05-0086 FTTG END CAP .500 NPT BP 02-06-0014 1/2-14 NPT, 3/4 BARB, 90 DEG.
  • Page 112 LPX AUTOMATED SEED TREATER PERISTALTIC PUMP HEAD & MOTOR ASSEMBLY - SINGLE HEAD (13-04-0105) Page 112...
  • Page 113 LPX AUTOMATED SEED TREATER PERISTALTIC PUMP HEAD & MOTOR ASSEMBLY - SINGLE HEAD (13-04-0105) Item # Part # Description MTR .1HP 6-600RPM 90VDC 01-01-0010 02-01-0005 PUMP HEAD PRST MF LS 115V 600RPM 02-03-0001 TUBE MASTERFLEX PUMPHEAD 02-05-0086 FTTG END CAP .500 NPT BP 02-07-0060 FTTG NIP .500 NPT X 6.00 TBE PVC...
  • Page 114 REVISION HISTORY DESCRIPTION A INITIAL DRAWING 08/12/ A ADDED 02-01-0013 FOR MOUNTING PUMP HEADS 09/28 LPX AUTOMATED SEED TREATER PERISTALTIC PUMP HEAD & MOTOR ASSEMBLY - DUAL HEAD (13-04-0104) Item # Part # Description MTR .1HP 6-600RPM 90VDC 01-01-0010 02-01-0005...
  • Page 115 REVISION HISTO REV DESCRIPTION A INITIAL DRAWING08/08 LPX AUTOMATED SEED TREATER PERISTALTIC PUMP HEAD & MOTOR ASSEMBLY - TRIPLE HEAD (13-04-0103) Item # Part # Description SPEED REDUCER, 3.7 TO 1 01-01-0066 01-01-0160 MTR .25HP 2500 RPM 34 90VDC 02-01-0005...
  • Page 116 LPX AUTOMATED SEED TREATER PUMP STAND CALIBRATION TUBE ASSEMBLY (13-04-0106) REVIS DESCRIPTION A INITIAL DRAWING B CHANGED HOSE AND 500-14 NPT L NYL 5; 1-1/4" LG THIS MATERIAL IS THE CONFID THIS MATERIAL IS THE CONFID USC, LLC. USC, LLC.
  • Page 117 LPX AUTOMATED SEED TREATER PUMP STAND CALIBRATION TUBE ASSEMBLY (13-04-0106) Item # Part # Description 02-03-0005 TUBE,CALIBRATION TUBE INSIDE 02-04-0008 BUSHING .750-14 NPT, REDUCER .500-14 NPT 02-08-0007 FTTG STGHT .500HB X .500NPT ML NYL 05-08-0006 WDMT,INOC.BRK,SM 05-08-0007 WDMT,BRK,INOC LG 06-01-0189 BOLT, FLG .375-16 UNC ZP GRADE 5;...
  • Page 118 LPX AUTOMATED SEED TREATER PUMP STAND MIX TANK DRY LOCK FITTINGS (13-10-0017) NOTE: REMOVE PLUG IN LID. APPLY SEALANT TO MALE THREADS. INSTALL STREET ELBOW FIRST, THEN ASSEMBLE REMAINING PARTS. Item # Part # Description 02-04-0024 BUSH .750-14 NPT .500-14 NPT BP 02-06-0017 1/2-14 NPT,SL 90 DEG.
  • Page 119 LPX AUTOMATED SEED TREATER PUMP STAND SCALE ASSEMBLY (05-03-1069) Item Part # 03-19-005 05-03-107 05-03-107 06-01-012 06-01-020 06-03-00 06-03-00 06-05-00 06-14-001 PART OF 05-03-106 Item # Part # Description 03-19-0055 SCL CARDINAL EB-1024 24 X 24 X 1000 05-03-1072 WDMT SPACER PUMPSTD...
  • Page 120 LPX AUTOMATED SEED TREATER PUMP STAND MASS FLOW METER ASSEMBLY (05-03-1067) PUMP STAND FRAME Item Item # Part # Description 02-08-0007 FTTG STGHT .500HB X .500NPT ML NYL 03-18-0012 E+H 83S FLOW METER 03-18-0021 FTTG ADPTR 1/2" VC0 X 1/2" FPT E+H 05-10-3413 BRACKET FLMT CLAMP E&H 83E...
  • Page 121 LPX AUTOMATED SEED TREATER PUMP STAND VOLUMETRIC FLOW METER ASSEMBLY (05-03-1181) PUMP STAND FRAME ITEM #2 (03-07-0115) CONNECTS TO METER HERE Item # Part # Description 02-08-0026 FTTG STGHT .500HB X .500NPT FM NYL 03-07-0115 CORD MOLDED M12 IFM EVC001...
  • Page 122 LPX AUTOMATED SEED TREATER PUMP STAND 3 WAY VALVE ASSEMBLY (13-04-0108) Item # 02-02-0 02-02-0 02-02-0 02-07-0 02-08-0 02-15-0 03-08-0 06-01-0 06-01-0 06-03-0 06-06-0 06-07-0 102231 1029EA 1029EB 102A89 Page 122...
  • Page 123 LPX AUTOMATED SEED TREATER PUMP STAND 3 WAY VALVE ASSEMBLY (13-04-0108) Item # Part # Description 02-02-0007 VLV BALL .500 NPT 3WAY BRSS 02-02-0050 FLTR EXHAUST BRZ .250 NPT ML 02-02-0063 VALVE SS BALL .500 NPT 3-WAY AIR ACTUATED 02-07-0019 NIPPLE, .500-14 NPT, 3.0"LG 304SS TBE...
  • Page 124 LPX AUTOMATED SEED TREATER PUMP STAND STAINLESS STEEL MIX TANK - 30 GALLON (04-03-0172) Page 124...
  • Page 125 LPX AUTOMATED SEED TREATER PUMP STAND STAINLESS STEEL MIX TANK - 30 GALLON (04-03-0172) Item # Part # Description 01-01-0039 GBOX IL 61.8:1 56C OTP 56C INP 01-01-0080 MTR .33HP 1725RPM 56C 1PH TEFC 01-07-0015 CPLG CLPN .625 X .750 X 1.50OD SS 02-02-0006 .500-14 NPT X 2-WAY VALVE...
  • Page 126 LPX AUTOMATED SEED TREATER PUMP STAND STAINLESS STEEL MIX TANK - 60 GALLON (04-03-0173) Item 01-01- 01-01- 01-07- 02-02 02-05 02-05 02-06 02-07 02-07 10 02-08 02-08 12 02-14- 13 05-03 14 05-03 15 05-03 16 05-03 17 05-10- 18 05-11-...
  • Page 127 LPX AUTOMATED SEED TREATER PUMP STAND STAINLESS STEEL MIX TANK - 60 GALLON (04-03-0173) Item # Part # Description 01-01-0039 GBOX IL 61.8:1 56C OTP 56C INP 01-01-0080 MTR .33HP 1725RPM 56C 1PH TEFC 01-07-0015 CPLG CLPN .625 X .750 X 1.50OD SS 02-02-0006 VLV BALL .500 NPT 2WAY BRSS...
  • Page 128 LPX AUTOMATED SEED TREATER PUMP STAND POLY MIX TANK - 30 GALLON (04-03-0161) REVISION HIS REV ECN DESCRIPTION INITIAL DRAWING ADDED 1026F8 REVISED STAND CHANGED FTTG CONFIG, TAN ADDED A CRADLE TO SUPP THIS MATERIAL IS THE CONFIDENTIAL AND THIS MATERIAL IS THE CONFIDENTIAL AND...
  • Page 129 LPX AUTOMATED SEED TREATER PUMP STAND POLY MIX TANK - 30 GALLON (04-03-0161) DETAIL A DETAIL B Page 129...
  • Page 130 LPX AUTOMATED SEED TREATER PUMP STAND POLY MIX TANK - 30 GALLON (04-03-0161) Item # Part # Description GBOX IL 61.8:1 56C OTP 56C INP 01-01-0039 01-01-0080 MTR .33HP 1725RPM 56C 1PH TEFC 01-07-0015 CPLG CLPN .625 X .750 X 1.50OD SS 02-02-0006 .500-14 NPT X 2-WAY VALVE...
  • Page 131 LPX AUTOMATED SEED TREATER PUMP STAND POLY MIX TANK - 30 GALLON (04-03-0161) Item # Part # Description 07-02-0020 TNK 30GAL CONE 1.5 FPT OUTLET FD 1022B2 DRAIN HOSE PUMP STAND 1029BC BRKT TNK CRADLE 30GAL 102A1B BULKHEAD MNT PLT POLY TANK...
  • Page 132 LPX AUTOMATED SEED TREATER REV ECN PUMP STAND POLY MIX TANK - 60 GALLON (04-03-0160) INITIAL D ADDED 1 CHANGE ADDED A THIS MATERIAL IS THE CONFIDENTIAL AND PROP THIS MATERIAL IS THE CONFIDENTIAL AND PROP USC, LLC. USC, LLC.
  • Page 133 LPX AUTOMATED SEED TREATER PUMP STAND POLY MIX TANK - 60 GALLON (04-03-0160) DETAIL A DETAIL B DETAIL C Page 133...
  • Page 134 LPX AUTOMATED SEED TREATER PUMP STAND POLY MIX TANK - 60 GALLON (04-03-0160) Item # Part # Description GBOX IL 61.8:1 56C OTP 56C INP 01-01-0039 01-01-0080 MTR .33HP 1725RPM 56C 1PH TEFC 01-07-0015 CPLG CLPN .625 X .750 X 1.50OD SS 02-02-0006 .500-14 NPT X 2-WAY VALVE...
  • Page 135 LPX AUTOMATED SEED TREATER PUMP STAND POLY MIX TANK - 60 GALLON (04-03-0160) Item # Part # Description 07-02-0021 TNK 60GAL CONE 1.5 FPT OUTLET FD 1022B2 DRAIN HOSE PUMP STAND 1029BC BRKT TNK CRADLE 30GAL 102A1B BULKHEAD MNT PLT POLY TANK...
  • Page 136 LPX AUTOMATED SEED TREATER PUMP STAND ASSEMBLY Page 136...
  • Page 137 Item # Part # Description 02-14-0014 .750-14 NPT PLUG BP SEE TABLE 1 PANEL, CONTROL, LPX AUTOMATED PUMP STAND 03-13-0027 KIT SW MNL MP .33 HP MTR CHEM TNK SEE TABLE 2 ASSY, MIX TANK 05-03-1066 ASSY PUMPSTD FRAME BASE...
  • Page 138 LPX AUTOMATED SEED TREATER PUMP STAND ASSEMBLY TABLE 2 Part # Description 04-03-0160 ASSEMBLY, 60 GALLON POLY MIX TANK 04-03-0161 ASSEMBLY, 30 GALLON POLY MIX TANK 04-03-0172 ASSEMBLY, 30 GALLON SS MIX TANK 04-03-0173 ASSEMBLY, 60 GALLON SS MIX TANK...

  • Page 139: Section J

    Buyer, and are not a part of the contract for sale or this limited warranty. 5. Return Policy: Approval is required prior to returning goods to USC, LLC. A restocking fee will apply.
  • Page 140 LPX AUTOMATED SEED TREATER USC, LLC 2320 124th road Sabetha, Ks 66534 PHONE: (785) 431-7900 FAX: (785) 431-7950 EMAIL: sales-team@uscllc.com WEB: www.uscllc.com Page 140...

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