Related Manuals for USC Seed Wheel
Summary of Contents for USC Seed Wheel
- Page 1 SEED WHEEL Operators Manual Software Release: v2.3 Document: TD-09-06-1007 Revision: C 2320124th Road Sabetha, Kansas 66534 PH: (785) 431-7900 FAX: (785) 431-7950 www.uscllc.com Revision Effective 13 APR 2017...
- Page 2 OVERVIEW The purpose of this manual is to provide you with the basic information needed to operate and maintain the Seed Wheel. It does not hold USC, LLC liable for any accidents or injuries that may occur. The technical information provided in this document is based on extensive testing under controlled conditions at the USC research and development facility.
- Page 3 If there is any damage or shortages, the purchaser must immediately notify USC, LLC. Ownership passes to purchaser when the unit leaves the USC, LLC. premises. The purchaser is responsible for unloading and mounting all components of the equipment.
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Page 4: Table Of Contents
Tower Seed Treater ............... 17 Wiring Instructions ..............18 Section C Mechanical Operation .............. 20 System Overview ..............20 Cutaway View of Seed Wheel ..........21 Section D Electrical Operation ............. 22 Start Up Screen ..............23 Main Screen ................24 Product Screen .............. -
Page 5: Section A
Seed Wheel Section Safety Instructions Every year accidents in the work place maim, kill and injure people. Although it may be impossible to prevent all accidents, with the right combination of training, operating practices, safety devices, and operator vigilance, the number of accidents can be significantly reduced. - Page 6 Seed Wheel Mandatory Lockout Power Symbol. Disconnect, lockout and tagout electrical and other energy sources before inspecting, cleaning or performing maintenance on this panel. International Safety Alert Symbol. The exclamation point (!) surrounded by a yellow triangle indicates that an injury hazard exists.
- Page 7 Automatic Start Hazard The Seed Wheel may be controlled by an automated system and may start without warning. Failure to properly disconnect, lockout, and tagout all energy sources of remotely controlled equipment creates a very hazardous situation and could cause injury or even death.
- Page 8 YOU are responsible for the SAFE operation and maintenance of your USC, LLC Seed Treating System. YOU must ensure that you and anyone else who is going to operate, maintain, or work around the Seed Wheel be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual.
- Page 9 Then disable power source before servicing, adjusting, repairing, or unplugging. 8. Review safety related items annually with all personnel who will be operating or maintaining the Seed Wheel. OPERATING SAFETY: 1. Read and understand the Operator’s Manual and all safety signs before using.
- Page 10 3. Be familiar with machine hazard area. If anyone enters hazard areas, shut down machine immediately. Clear the area before restarting. 4. Operate the Seed Wheel on level ground free of debris. Anchor the Seed Wheel to prevent tipping or upending.
- Page 11 2. Replace safety labels that are missing or have become illegible. 3. Replaced parts that displayed a safety label should also display the current label. 4. Replacement safety labels are available. Contact USC at (785) 431-7900 . How to Install Safety Labels: Be sure that the installation area is clean and dry.
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Page 12: Section B
Seed Wheel Section Installation This section explains how to install a seed wheel to an existing seed treater. If seed wheel is already mounted to a seed treater, skip this section. HIGH VOLTAGE ~ Always disconnect the power source before working on or near the control panel or lead wires. - Page 13 Figure 3 to each other. 10. After setting the seed wheel on the seed treater, use the 3/8 flange nuts to tighten the seed wheel to the seed treater. Use the following steps to secure the seed wheel to the treater.
- Page 14 Seed Wheel 11. For LP treaters, use one of the alignment bolts to mount the seed wheel control panel to the bottom flange of the seed treater (figure 4). 12. For LP treaters, connect the two cables from the seed wheel junction box to the seed wheel control panel (figure 4).
- Page 15 16. Open the adjustable seed gate as far as possible . If the seed gate is not open fully, seed flow will be diminished and may even back up into the seed wheel. Seed Wheel on LP Seed Treater Page 15...
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Page 16: Portable Seed Treater
4. When mounting a seed wheel to a portable seed treater, a special hopper is used. The seed wheel does not mount to the top of the seed treater as on a standard treater because of height issues. Remove the existing hopper on the trailer and mount the new hopper with seed wheel to the trailer (below). -
Page 17: Tower Seed Treater
Seed Wheel MOUNTING SEED WHEEL TO TOWER TREATER 1. To install a seed wheel on an existing tower seed treater, you must first remove the seed treater from the tower. This will allow for easier installation. After the treater has been removed, follow steps 1 through 16 on pages 12-15 to install the seed wheel. -
Page 18: Wiring Instructions
NOTICE equipment for further electrical details. On LP seed treaters, power to the seed wheel panel is supplied from a standard 110V plug. For all LPX seed treaters, the seed wheel will receive its incoming power from the treater main panel via the plug connected cables. - Page 19 3. Wire the Inlet Conveyor Proximity Switch into the small junction box located on the Seed Wheel. The Blue wire on the proximity switch will connect to the terminal opposite of the Red wire with Black stripe. Two other Blue wires will also be connected into this terminal.
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Page 20: Section C
RPM of the wheel, you can determine how fast that seed type will pass through the seed treater. The purpose of the seed wheel is to simplify calibration and make seed flow calibration more accurate. The seed wheel saves time when switching to different seed sizes and seed types, and can be mounted to most LP and LPX models. -
Page 21: Cutaway View Of Seed Wheel
Auto, the pump(s) will run. When seed is no longer covering this sensor, the pump(s) will shut off. 4. SEED WHEEL POCKET: Catches the seed as the wheel rotates. Approximately 7 to 9 pounds are held in each pocket, depending on the type and size of seed. -
Page 22: Section D
110V single-phase power supply with neutral. The LPX treaters do not require a separate control panel or power supply for the Seed Wheel. The cables run directly from the Seed Wheel junction box to the LPX seed treater control panel. -
Page 23: Start Up Screen
Seed Wheel The following pages explain the function of the touch screen controls. USC START UP SCREEN While the system is booting up, the touch screen will display a timer bar at the bottom of the Start Up Screen. Once the timer bar reaches the end it will disappear and be replaced with flashing line of text that reads CLICK TO CONTINUE. -
Page 24: Main Screen
Displays the name of the active product at the top of the display, as well as the current RPM of the seed wheel, target flow rate and the calculated flow rate. The totalizer displays the amount of material used. Run time displays the amount of elapsed time since the current run was started and the calibration ratio for the product being used. - Page 25 Seed Wheel MAIN SCREEN 6. RESET TIMER: Pressing this button will manually reset the Run Time display after a run is complete. 7. AUTO RESET: When this button is active it will automatically resets the timer and run time after each run is completed. If it is active, it will be green.
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Page 26: Product Screen
Seed Wheel PRODUCT SCREEN 1. PRODUCT SELECTION : Pressing this button advances the operator to the Product Selection screen (bottom, left). Use the arrows to scroll through the list to find the product you wish to use. The system can store up to 10 different product entries. -
Page 27: Product Editing Screen
Seed Wheel PRODUCT EDITING SCREEN 1. PRODUCT NAME: When this button is pushed an alpha numeric keypad appears allowing the operator to change an existing product name. If an unused box was selected from the list, the name will be blank and the Calibration Ratio will be 1.0, allowing the operator to enter a new product into the system. -
Page 28: Calibration Calculator Screen
Seed Wheel PRODUCT EDITING SCREEN 8. MEASURE BY: Pressing this button toggles between the SCU and CWT measurement options. 9. SAVE: Saves any changes to the chemical profile. 10. CALIBRATION FACTOR: This button displays the calibration ratio from the Calibration Calculator. Pressing this button brings up a numeric keyboard allowing the operator to manually enter a value. -
Page 29: Pump Rate Calculator Screen
Seed Wheel CALIBRATION CALCULATOR SCREEN 7. CALCULATED RATIO: This display indicates the amount the current calibration will be adjusted when the apply button is pressed. 8. CURRENT RATIO: This display indicates the current calibration. 9. DEFAULT: Pressing this button returns all values to the default setting of one. -
Page 30: Overview Screen
If it is OFF, it will be red. If it is ON, it will be green. 3. OPERATIONAL PARAMETERS: Displays the current RPM of the seed wheel, target flow rate and the calculated flow rate. The totalizer displays the amount of material used. -
Page 31: H-O-A Screen
If it is OFF, it will be red. If it is ON, it will be green. 4. RPM: This button displays the RPM the seed wheel is running at. This button will be inactive if the Auto SMW Speed button on the Utilities screen has been activated. -
Page 32: Utilities Screen
1. PUMP PROX SENDSOR #1: This indicator is green when the proximity sensor in the seed wheel detects seed. When the seed wheel is running and the proximity sensor detects seed, the signal is sent to turn on the pumps. -
Page 33: Security Screen
The operator uses this input to obtain access to the Setpoints screen. When this button is pressed an alpha numeric keypad will appear. The password is USC and should only be made accessible to personnel qualified to operate the system. -
Page 34: Setpoints Screen
Seed Wheel SETPOINTS SCREEN 1. CUP WEIGHT OPTION: Pressing this button activates the Cup Weight button on the Product Editing screen (see page 27). Entering a cup weight will make the system more accurate on the first run without a calibration. -
Page 35: Section E
Section Calibration The following is a list of steps to use when calibrating the seed wheel. A seed calibration cup, funnel, stand, and scale are used to calibrate the seed wheel. 1. Set the empty seed calibration cup on the scale and zero out the weight of the cup. -
Page 36: Manual Method For Seed Flow Calculations
EXAMPLE: Desired Seed Flow Rate = 700 lbs./min. 2. Determine the number of pounds per wheel revolution which will be dispensed through the seed wheel. This can be found by dividing the desired seed flow rate by the number of pockets dispensed per revolution. -
Page 37: Treating Seed With Standard Lp Or Lpx Treater
Seed Wheel switch has been activated. 5. Turn the Seed Wheel to ON. The Seed Wheel will slowly speed up to the dialed-in RPM. The pumps will also begin pumping liquid into the atomizer, this will start the seed treating process. -
Page 38: Treating Seed With Portable Lp Treater
6. As you are treating the first batch of seed, time the seed as it is begins flowing out the atomizer chute (see picture on page 37). 7. Once all the seed has passed through the seed wheel and atomizer, stop timing. The pump(s) will automatically shut off after a pre-determined time. This time is set in the seed treater control panel. -
Page 39: Treating Seed With Tower Lp Or Lpx Treater
3. Place a full box of the seed to be treated above the seed treater. Open the bottom of the box to allow the seed wheel to fill. This will ensure that the first pockets are full when the wheel is turned on. At this time, ensure the seed gate on the seed treater is wide open. -
Page 40: Section F
Seed Wheel Section Troubleshooting Below is a table describing the most frequent problems and solutions with the USC Seed Wheel. For further assistance, contact the USC Service department at (785) 431-7900. Problem Possible Cause Solution Pump will not turn off in AUTO 1. -
Page 41: Proximity Switch Adjustment Guide
Sensitivity Adjustment Screw Green light The proximity switches mounted in the extension ring and the seed wheel detect when seed is present. The proximity switch located in the extension ring is used to automatically shut off the inlet conveyor when the surge hopper is full. This proximity switch is not present on tower systems. -
Page 42: Section G
Section Maintenance Proper maintenance of the USC Seed Wheel is critical for peak performance, reliability and accuracy of this system. The following is a guideline for the type of maintenance and servicing that should be performed on this unit. Your environment and uses may require additional maintenance and service beyond this list to assure a reliable and safe unit. -
Page 43: Section H
5. Wipe off and clean the lens of the proximity switches (below). 6. Disconnect Power and mount all guards back in place. 7. Tarp or cover the seed wheel to keep out any dirt or unwanted pests. Proximity Switch Motor... -
Page 44: Section I
Seed Wheel Section Mechanical Drawings SEED WHEEL BASE ASSEMBLY (13-04-0161) Page 44... - Page 45 Seed Wheel SEED WHEEL BASE ASSEMBLY (13-04-0161) (See page 46) THIS THIS Page 45 DRAW DRAW CHEC CHEC ENG A ENG A UNLES UNLES TOLERA TOLERA FRACT FRACT ± 1/3 ± 1/3...
- Page 46 Seed Wheel SEED WHEEL BASE ASSEMBLY (13-04-0161) DETAIL A Page 46...
- Page 47 Seed Wheel SEED WHEEL BASE ASSEMBLY (13-04-0161) DETAIL A Page 47...
- Page 48 Seed Wheel SEED WHEEL BASE ASSEMBLY (13-04-0161) DETAIL B Page 48...
- Page 49 Seed Wheel SEED WHEEL BASE ASSEMBLY (13-04-0161) Item # Part # Description 01-01-0229 GMTR RA .50 HP 11RPM 3PH HLLW SHAFT 03-05-0042 TMNL BARRIER STRIP IDEAL 89-608 03-06-0059 RECP 8PL ML PIN HBMS08501 03-06-0101 PLUG TURCK RSF 44-0.5M/NPT 03-08-0064 CONN CG PLASTIC 0.5NPT .200-.472 03-08-0134 CONN CG PLAS 0.5NPT .100-.300...
- Page 50 Seed Wheel SEED WHEEL BASE ASSEMBLY (13-04-0161) Item # Part # Description 06-01-0189 BOLT FLG .375-16 X 1.250 ZP GR5 06-01-0204 BOLT FLG .375-16 X 2.50 ZP GR5 FTH 06-02-0034 NUT 8-32 K-LOCK ZP 06-03-0003 NUT NYL LOCK .375-16 ZP GR5 06-03-0013 NUT,LOCK, FLG .250-20 ZP SERRATTED...
- Page 51 BASE WITH CONTROL PANEL LP2000 ASSEMBLY (13-04-0158) Item # Part # Description 03-12-0349 SEED WHEEL CONTROL PANEL 05-10-1059 SEED WHEEL PANEL MOUNT PLATE 06-01-0215 SCRW MACH #14 X .750 SS PLASTITE 06-05-0001 WASHER, FLAT .250 13-04-0161 ASSY SEED METER WHL LX2000 UL...
- Page 52 BASE WITH CONTROL PANEL LP800 ASSEMBLY (13-04-0159) Item # Part # Description 03-12-0349 SEED WHEEL CONTROL PANEL 05-07-0119 LP800 SEED WHEEL FLOW BALANCER 05-10-1059 SEED WHEEL PANEL MOUNT PLATE 06-01-0215 SCRW MACH #14 X .750 SS PLASTITE 06-05-0001 WASHER, FLAT .250...
- Page 53 Seed Wheel SEED WHEEL SCALE KIT (13-04-0058) THIS MATERIAL IS THE CON THIS MATERIAL IS THE CON USC, LLC. USC, LLC. AND SHAL AND SHAL NAME NAME Material DRAWN DRAWN davidw davidw 07/25 07/25 CHECKED CHECKED Item # Part #...
- Page 54 Seed Wheel SEED WHEEL LOW FLOW DIVERTER - LP800 Only (05-07-0119) 10.15 10 1/ Item # Part # Description Item # Part # Title Material Length Width SMW FLOW BALANCER BASE CONE 05-10-1479 05-10-1479 SMW FLOW BALANCER BASE CONE 11-03-0002 SHEET, 14GA CS 14.020 in 14.020 in...
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Page 55: Section J
Section USC Limited Warranty USC, LLC, (Manufacturer) warrants its seed treating equipment as follows: 1. Limited Warranty: Manufacturer warrants that the Products sold hereunder will be free from defects in material and workmanship for a period of 18 months from date of shipment. - Page 56 USC, LLC 2320 124th road Sabetha, Ks 66534 PHONE: (785) 431-7900 FAX: (785) 431-7950 EMAIL: sales-team@uscllc.com WEB: www.uscllc.com...