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Danfoss MCA 194 Operating Instructions Manual

Vlt devicenet converter vlt automationdrive fc 302 vlt 5000
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MAKING MODERN LIVING POSSIBLE
Operating Instructions
®
VLT
DeviceNet Converter MCA 194
®
®
VLT
AutomationDrive FC 302 • VLT
5000
www.danfoss.com/drives

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Summary of Contents for Danfoss MCA 194

  • Page 1 MAKING MODERN LIVING POSSIBLE Operating Instructions ® DeviceNet Converter MCA 194 ® ® AutomationDrive FC 302 • VLT 5000 www.danfoss.com/drives...

  • Page 3: Table Of Contents

    5000 Parameter Group 5 ® 5.7 VLT 5000 Parameter Group 6 ® 5.8 VLT 5000 Parameter Group 7 ® 5.9 VLT 5000 Parameter Group 8 ® 5.10 VLT 5000 Parameter Group 9 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 4 Contents Operating Instructions 6 Troubleshooting 6.1 Step-by-step Troubleshooting Index Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...

  • Page 5: Introduction

    The MCA 194 DeviceNet Converter firmware is 1.3 Product Overview ® based on a VLT 5000 software version 3.9x and DeviceNet software version 2.x. The MCA 194 DeviceNet Converter is a DeviceNet option ® when installed in VLT AutomationDrive FC 302. It 1.4.2 Relations ®...

  • Page 6: Hardware

    24 V out 10 V out 10 V out Table 1.1 Terminal Mapping 1) General I/O option MCB 101 2) Switch “S201” must be OFF 3) Switch “S202” must be ON Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...

  • Page 7: Performance

    Main Reference Value (Setpoint) Not Applicable Peripherals Communication Data (process data) Parameter Characteristics Value (Parameter channel) Programmable Logic Controller Parameter Number Power Unit Reference (= MRV) Status Word Table 1.2 Abbreviations MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.

  • Page 8: Safety

    Check that the mains supply has been discon- nected and that the necessary time has passed Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 9 Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up. MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.

  • Page 10: Installation

    5000, the FC 302 DeviceNet connectors are colour-coded to avoid swapping the bus wires. Illustration 3.2 Installing Fieldbus Option +24V CAN_H CAN_L Drain Illustration 3.1 Connecting Wires to VLT DeviceNet Converter MCA 194 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 11 130B0184 Bookstyle, IP20 5006-5011 380-500 V 5001-5003 200-240 V 5001-5005 380-500 V 130B0185 Compact, IP20 5004-5006 200-240 V 5006-5011 380-500 V 5001-5011 550-600 V Table 3.2 Ordering Numbers for Adapter Plates MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.

  • Page 12: Emc Precautions

    DeviceNet cable crosses motor and brake resistor cables at an angle of 90°. NOTICE Observe relevant national and local regulations, for example regarding protective earth connection. Min.200mm 90° crossing Illustration 3.4 Correct EMC Installation Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...

  • Page 13: Commissioning

    Before a VLT 5000 can be replaced with an FC 302 with MCA 194, only the station address and baud rate needs to be configured in the FC 302. The DeviceNet address of the FC 302 can be selected via: •...

  • Page 14: Start-Up

    Critical link failure Red Table 4.4 LED: Network Status (NS) NOTICE ® The LED status patterns of the MCA 194 are not compatible with the patterns of the VLT 5000 DeviceNet LEDs. Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...

  • Page 15: Initialisation

    5-16 Terminal X30/2 Digital Input [1] Reset 5-17 Terminal X30/3 Digital Input [19] Freeze reference PROFIBUS specific parameters 9-71 Profibus Save Data Values [1] Store all setups Table 4.5 Parameter Set-up at Initialisation MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.

  • Page 16: Parameter Mapping Lists

    [10] Output energy [kWh] [1502] kWh counter [5] Active Setup [9] Active Setup [kWh] [11] Motor voltage [V] [1612] Motor voltage Table 5.5 Conversion of Parameter 005 Table 5.9 Conversion of Parameters 009 to 012 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 17 [2] Forced stop, set ref = 0 [32] RPM x scaling [1609] Custom readout = 0. [min] [33] LCP display text Not possible Table 5.17 Conversion of Parameter 019 Table 5.10 Conversion of Parameters 009 to 012 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.

  • Page 18: Vlt ® 5000 Parameter Group

    [6] High variable Par. 1-03 = [1] Variable torque torque with low Par. 14-40 VT level = 45% starting torque Par. 1-04 Over load = [0] High Table 5.20 Conversion of Parameter 101 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 19 VLT 5000 series FC 302 series Table 5.32 Conversion of Parameter 113 Parameter 104 Motor frequency 1-23 Motor Frequency Range 20 -1000 Hz 20-1000 Hz Table 5.24 Conversion of Parameter 104 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 20 Table 5.44 Conversion of Parameter 125 VLT 5000 series FC 302 series Parameter 126 DC braking time 2-02 DC Braking Time Range 0.0 – 60.0 s 0.0 – 60.0 s Table 5.45 Conversion of Parameter 126 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...

  • Page 21: Vlt ® 5000 Parameter Group

    -100,000.000 – par. 205 Ref 3-03 Ref VLT 5000 series FC 302 series Parameter 145 Minimum DC brake time Not converted Table 5.56 Conversion of Parameter 204 Table 5.51 Conversion of Parameter 132 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 22 VLT 5000 series FC 302 series Parameter 210 Ramp down Time 2 3-52 Ramp 2 Ramp Down Time Range 0.05 – 3600.00 s 0.01 – 3600.00 s Table 5.63 Conversion of Parameter 210 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 23 Value Range par. 227 – 100,000.000 Par. 4-56 – 999,999.999 Range 0.00 – 100% 0.00 – 100% Table 5.80 Conversion of Parameter 228 Table 5.72 Conversion of Parameter 219 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.

  • Page 24: Vlt ® 5000 Parameter Group

    [29] Data change lock Not supported Comments FC 302 does not have a digital input 17, so this is linked to 5-16 Terminal X30/2 Digital Input Table 5.88 Conversion of Parameter 301 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 25 [13] Ramp 2 [34] Ramp bit 0 [14] Mains failure Not supported inverted [24] Encoder input 2A [0] No operation [29] Data change lock Not supported Table 5.93 Conversion of Parameter 306 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 26 Table 5.94 Conversion of Parameter 307 Parameter 310 Terminal 53, max. 6-11 Terminal 53 High scaling Voltage Range 0 – 10.0 Volt Par. 6-10 - 10.00 Volt Table 5.97 Conversion of Parameter 310 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 27 0 – 99 sec 0 – 99 sec scaling Voltage Range 0 – 10.0 Volt Par. 6-20 - 10.00 Volt Table 5.104 Conversion of Parameter 317 Table 5.100 Conversion of Parameter 313 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 28 [13] Above I low Par. 5-32 = [13] Below current, [14] Under I high Par. 5-32 = [14] Above current, high Table 5.106 Conversion of Parameters 319 to 321 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 29 [59] 0 – P nom ⇒ 0 – Par. 5-66 = [106] Power related to norm 0 – 32000p 32000 p Par. 5-68 = 32000 Table 5.109 Conversion of Parameters 319 to 321 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 30 Table 5.112 Conversion of Parameter 322 [20] Under Par. 5-40 = [17] Above feedback feedback high high [21] Thermal Par. 5-40 = [21] Thermal warning warning Table 5.113 Conversion of Parameters 323 to 326 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 31 VLT 5000 series FC 302 series Parameter 359 Term. 45, Output 6-61 Terminal X30/8 Min. min. scale Scale Range 0 – 100% 0 – 200% Table 5.125 Conversion of Parameter 359 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.

  • Page 32: Vlt ® 5000 Parameter Group

    VLT 5000 series FC 302 series Parameter 404 Brake check 2-15 Brake Check Options [0] Off [0] Off [1] Warning [1] Warning [2] Trip [2] Trip Table 5.132 Conversion of Parameter 404 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 33 FC 302 series Parameter 408 Quick discharge Not converted VLT 5000 series FC 302 series Table 5.136 Conversion of Parameter 408 Parameter 415 Maximum feedback Not converted Table 5.143 Conversion of Parameter 415 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 34 Parameter 421 Speed PID low-pass 7-06 Speed PID Lowpass Table 5.144 Conversion of Parameter 416 Part 1 filter Filter Time Data range 5.0 – 200.0 ms 1.0 – 100.0 Table 5.150 Conversion of Parameter 421 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 35 Data range 0.0 – par. 104 0.0 – 1000.0 Hz Data range Fmin – fmax 0 – 6000 rpm Table 5.159 Conversion of Parameter 430 Table 5.166 Conversion of Parameter 439 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 36 Table 5.173 Conversion of Parameter 446 Table 5.182 Conversion of Parameter 483 VLT 5000 series FC 302 series Parameter 447 Torque Not supported compensation Table 5.174 Conversion of Parameter 447 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...

  • Page 37: Vlt ® 5000 Parameter Group

    512 Telegram Profile 8-10 Control Profile Range [0] Fieldbus profile [1] ProfiDrive profile Table 5.199 Conversion of Parameter 523 [1] FC profile [0] FC profile Table 5.188 Conversion of Parameter 512 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 38 557 Motor RPM 16-17 Speed [RPM] VLT 5000 series FC 302 series Table 5.220 Conversion of Parameter 557 Parameter 533 External reference % 16-50 External Reference Table 5.209 Conversion of Parameter 533 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...

  • Page 39: Vlt ® 5000 Parameter Group

    609 Data log: Reference Not converted Table 5.232 Conversion of Parameter 609 VLT 5000 series FC 302 series Parameter 610 Data log: Feedback Not converted Table 5.233 Conversion of Parameter 610 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 40 Table 5.242 Conversion of Parameter 619 Table 5.251 Conversion of Parameter 628 VLT 5000 series FC 302 series Parameter 629 Name plate: Application type no. Not converted Table 5.252 Conversion of Parameter 629 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 41 Table 5.260 Conversion of Parameter 705 VLT 5000 series FC 302 series Parameter 706 PID Active bandwidth 32-64 PID Bandwidth Options 0 – 65000 0 – 1000 Table 5.261 Conversion of Parameter 706 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 42 [2] Bit 10 = 0 => CTW active [2] CTW Valid, active Options User defined User defined Table 5.268 Conversion of Parameters 795 to 799 [3] Bit 10 = 1 => Time out [1] Profile default Table 5.273 Conversion of Parameter 805 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 43 Table 5.277 Conversion of Parameter 918 VLT 5000 series FC 302 series Parameter 927 Parameter edit 9-27 Parameter Edit Options [0] Disable [0] Disable [1] Enable [1] Enable Table 5.278 Conversion of Parameter 927 MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 44 [1] Store all setups Table 5.284 Conversion of Parameter 971 VLT 5000 series FC 302 series Parameter 980, 981, 982, 990 Modified Not converted parameters Table 5.285 Conversion of Parameter 980-990 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...
  • Page 45 ® The master/PLC now recognises FC 302 as a VLT 5000. The NS LED on the MCA 194 option is now solid green indicating that communication between master and slave is established. If the NS LED flashes, the master/PLC has not recognised the FC 302 action: •...
  • Page 46 LED......................12 Linked set-up.................... 5 Literature....................3 MCA 194....................43 Mechanical installation................. 9 Parameter (mapping list)..............14 Performance..................... 5 Power size....................3 Product overview..................3 Qualified personnel................6 Set-up, linked.................... 5 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102...

  • Page 47: Index

    Index Operating Instructions MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved.
  • Page 48 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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