Extendable Axle - Genie S-80 Service Manual

Service Manual - First Edition
12 Attach a strap from a lifting device to the
inner axle for support.
13 Use a soft metal drift to remove the cylinder
pivot pin.
14 Remove the lock plate from the top side of the
inner axle. Then remove the lower wear pads.
15 Carefully pull the inner axle out of the axle.
How to Remove the Axle
Extension Cylinder
1 Remove the yoke/hub assembly. See 13-1 or
14-1, How to Remove the Yoke and Hub.
2 Disconnect and plug the hydraulic hoses
from the cylinder. Cap the cylinder hydraulic
fittings.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
3 Remove the retaining bolt, then the pivot pins
from each end of the cylinder. Remove the
cylinder from the axle.
Part No. 34032
15-2
Drive Chassis Lift Jacks
The drive chassis lift jacks are used to lift the drive
chassis for axle extension. The lift jacks should
not be used to support the machine during
maintenance or repair procedures.
How to Remove a Chassis
Lift Jack
1 Remove the drive chassis cover.
2 Disconnect and plug the hydraulic hoses
from the cylinder. Cap the cylinder hydraulic
fittings.
3 Attach a strap from a lifting device to the
cylinder for support.
4 Remove the lift jack mounting fasteners. Then
remove the jack from the machine.
Genie S-80 & Genie S-85
Section 7 - Repair Procedures
EXTENDABLE AXLE COMPONENTS
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
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