YASKAWA L1000A Quick Start Manual
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YASKAWA L1000A Quick Start Manual

Ac drive for elevator applications
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YASKAWA AC Drive L1000A
AC Drive for Elevator Applications
Quick Start Guide
Type: CIMR-LC
Models: 200 V Class: 1.5 to 110 kW
400 V Class: 1.5 to 110 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710616 33G

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  • Page 1 YASKAWA AC Drive L1000A AC Drive for Elevator Applications Quick Start Guide Type: CIMR-LC Models: 200 V Class: 1.5 to 110 kW 400 V Class: 1.5 to 110 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.

  • Page 2: Yaskawa Electric Toep C710616 33G Ac Drive L1000A - Quick Start Guide

    YASKAWA. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because YASKAWA is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    11 UL STANDARDS ........... . 52 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...

  • Page 4: Safety Instructions And General Warnings

    Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
  • Page 5 Do not attempt to modify or alter the drive in any way not explained in this manual. YASKAWA is not responsible for the damage caused by modification of the product made by the user. Failure to comply could result in death or serious injury from operation of damaged equipment.
  • Page 6 Do not carry the drive by the front cover. Failure to comply may result in minor or moderate injury from the main body of the drive falling. EN 6 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 7 Failure to comply could result in damage to the drive and will void warranty. YASKAWA is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.
  • Page 8 In the drives L20145 through 20415 and L40112 through 40216, the wire bending space (space between terminals and cable entry point) provided is smaller than recommended in the IEC/EN61800-5-1. We declared the CE marking based on the harmonized standards. Refer to the Technical Manual or contact YASKAWA for more detailed information.

  • Page 9: Mechanical Installation

    Always install the drive in an upright position. Leave space around 50 mm 120 mm the unit for proper cooling as shown in the figure on the right. 30 mm 30 mm 120 mm 50 mm YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 9...
  • Page 10  Degree of Protection The degree of protection of L1000A drives is IP20. Install the drive in a cabinet if higher degree of protection is required. EN 10 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 11 40018 – – – 40024 – – – 40031 – – – 40039 – – – 40045 40060 40075 40091 40112 40150 40180 12.5 40216 1038 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 11...

  • Page 12: Electrical Installation

    Even though no fault is present, conditions where the drive may not start can occur, e.g. when the Digital Operator is left in the Programming Mode. Use the “Drive Ready” output (default set to terminals M5-M6) to interlock operation in such situations. EN 12 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 13 <1> The tightening torque differs for the following terminals. For use with CIMR-L4A0024 and 4A0031 R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, –, +1, +2: 3.6 to 4.0 Nm B1, B2: 2.7 to 3.0 Nm YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 13...
  • Page 14 Control Circuit The control terminal board is equipped with screwless terminals. Always use wires within the specifications listed below. For safe wiring, YASKAWA recommends solid wires or flexible stranded wires with ferrules. Use ferrules with a length of 8 mm.
  • Page 15 For details, refer to the Technical Manual. Use this procedure for removing the wire link between HC, H1, and H2 when the Safe Disable function is utilized. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 15...
  • Page 16 DIP switch S2 and jumper S3 are located on the terminal board. Set them as described below. RS422/485 Termination Resistor Safe Disable Input Sink/Source/External Supply Selection External 24 Vdc Sink Source Power Supply EN 16 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 17 Inputs Set the S3 jumper to select sinking or sourcing, and to select the power supply. Safe Disable function common Common for the Safe Disable function YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 17...
  • Page 18 Ensure the diode rating is greater than the circuit voltage. Flywheel diode DC Power Reactive I (max 50 mA) Supply (max 48 V) load EN 18 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...

  • Page 19: Keypad Operation

    On: When the drive detects a fault. Flashing: ALM LED Light • When an alarm occurs. • When oPE is detected. • When a fault or error occurs during Auto-Tuning. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 19...
  • Page 20 <4> The speed reference appears after the initial display which shows the product name. <5> The information that appears on the display will vary depending on the drive. EN 20 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...

  • Page 21: Start Up

    • Adjust settings for the brake sequence. • Adjust speed control loop (C5- ) etc. FINISH Note: Set parameter H5-11 to 1 when setting parameters using MEMOBUS/Modbus communications. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 21...
  • Page 22 • Turn the motor manually in elevator up direction while checking the value of monitor U1-05. • If the value in U1-05 is positive, the set encoder direction is correct. EN 22 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 23 Stationary Auto- T1-01 = 4 calculated automatically. Tuning 2 • Use if ropes cannot be removed and if slip and no-load current data are available. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 23...
  • Page 24 Data required from the motor nameplate will vary depending on the type of Auto-Tuning selected. This example shows the procedure for performing Rotational Auto-Tuning of an induction motor in Open Loop Vector control. EN 24 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 25 • During Auto-Tuning the motor is started and stopped repeatedly and may also rotate. When the tuning is finished, “END” will appear on the operator panel. Do not touch the motor until this display is shown and the motor has completely stopped. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 25...
  • Page 26 Open the motor contactor (s). Open terminals H1-HC and H2-HC if used during the normal sequence. Open the Baseblock input (H1- = 8/9) if used. FINISH EN 26 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 27 Open the motor contactor (s). Open terminals H1-HC and H2-HC if used during the normal sequence. Open the Baseblock input (H1- = 8/9) if used. FINISH YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 27...
  • Page 28 When the first operation trial after non-rotating encoder tuning fails, e.g., due to wrong encoder rotation direction, repeat the encoder offset tuning after correcting the fault cause before starting a new trial. EN 28 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 29 • The Safe Disable inputs are opened or a Base Block signal is input. In this case the brake is applied immediately and the drive output shuts off. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 29...
  • Page 30 When d1-18 = 1 or 2, Multi-function digital inputs are preset as shown below. Terminal Parameter Number Set Value Details H1-03 Nominal speed (d1-19) H1-05 Intermediate speed H1-06 Leveling speed (d1-26) EN 30 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 31 DC Injection/ DC Injection/ position lock position lock Speed Safe disable Up/Down Leveling speed Leveling speed has priority Selected speed No effect Input is set YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 31...
  • Page 32 Jerk Settings C2-  accel/decel ramp from zero to the accel/decel ramp Set in units of m/s as the accel/decel change rate. setting of C1- and vice versa. EN 32 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 33 • If C1-15 = 0, the drive immediately applies the brake, shuts off the drive output and opens the motor contactor. • If C1-15 > 0, the drive decelerates to stop, applies the brake, shuts the output off and opens the motor contactor. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 33...

  • Page 34: Fine Adjustments

    Decrease the jerk at the end of acceleration. Decrease C2-02 The acceleration ramp changes too quickly when reaching the selected speed. if set in m/s , increase C2-02 if set in s. EN 34 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 35 Top speed is different Slip Compensation during Regenerative Make sure C3-04 is set properly and set parameter C3-05 to in motoring and operation is switched off. regenerative mode. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 35...
  • Page 36 <1> Insert 0 kg for the load to calculate the lowest setting, insert the elevator rated load to calculate the maximum setting for n5-03. Use the lower setting for initial trials. Change the setting of n5-03 within the limits calculated in step 3 until the desired performance is achieved. EN 36 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...

  • Page 37: Parameter Table

    1: Digital input terminals b1-02 Command 2: MEMOBUS/Modbus communications Selection 3: Option Card Output phase order with an Up command. Phase Order 0: U-V-W b1-14 Selection 1: U-W-V YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 37...
  • Page 38 Terminal FM, Selects the data to be output through multi- Line-to-Line H4-01, E2-05 AM Monitor function analog output terminals FM and Resistance H4-04 Selection Leakage E2-06 Inductance EN 38 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 39 Speed Level and when the drive output Time at Stop shuts off. Brake Release Sets the wait time between the Up/Down S1-06 Delay Time command and the brake release command. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 39...
  • Page 40 U1-05 Motor Speed (%) U1-06 Output Voltage Reference (Vac) U1-07 DC Bus Voltage (Vdc) U1-08 Output Power (kW) U1-09 Torque Reference (% of motor rated torque) EN 40 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 41 Motor Speed at Previous Fault Output Contactor Control U2-07 Output Voltage at Previous Fault Safe Disable Status U2-08 DC Bus Voltage at Previous Fault U2-09 Output Power at Previous Fault YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 41...

  • Page 42: Troubleshooting

    (dv8) without repeating the encoder offset tuning before. • Use a PG option card that is compatible with both L1000A and an absolute encoder. EN 42 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 43 • Check the drive cooling fan. • The heatsink is dirty. • Clean the heatsink. (oH1) • The airflow to the heatsink is restricted. • Check the airflow around the heatsink. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 43...
  • Page 44 The output current was lower than 25% of the motor Error  • Check the motor contactor and the contactor no-load current at start. sequence. Make sure it closes properly during start. (SE2) EN 44 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 45 H3-02 and H3-10 are set to the same value (this excludes • Fix any incorrect settings. (oPE07) settings 0 and F). • Refer to the Technical Manual for more details. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 45...
  • Page 46 09 outside the allowable range. Stator Resistance Error Stator resistance tuning attempted to set a value to (Er-20) E5-06 that is outside the allowable setting range. EN 46 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 47 • Double check the data that was entered for the Auto-Tuning (End7) • Auto-Tuning results were less than 5% of the motor rated process. current. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 47...

  • Page 48: Safe Disable Input Function

    The Safe Disable inputs satisfy the following requirements (DC from EDM considered). Performance Level CIMR-LA: Performance Level (PL) d according to ISO/EN 13849-1 CIMR-LF: Performance Level (PL) e according to ISO/EN 13849-1 EN 48 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 49 NOTICE: Performance Level d can only be achieved if the EDM output is used like shown in the example below. Safety L1000A Drive switch Safe Disable inputs Open Safety relay / controller − − EDM (Safety Electronic Device Monitor) YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 49...
  • Page 50 Find the cause and correct the problem. • In normal operation, confirm the EDM signal by referring to the table above. EN 50 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...

  • Page 51: En81-1 Conform Circuit With One Motor Contactor

    The drive output will immediately shut off when either of the inputs H1 or H2 is opened. In this case the brake should apply immediately in order to prevent uncontrolled movement of the elevator. Terminals H1 and H2 must be closed prior to setting the Up/Down command. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 51...

  • Page 52: Ul Standards

    UL Listed closed-loop crimp terminals when wiring the drive main circuit terminals on models CIMR-L20085 to 20415 and 40045 to 40216. Use only the tools recommended by the terminal manufacturer for crimping. The wire gauges listed in the tables below are YASKAWA recommendations. Refer to local codes for proper wire gauge selections.
  • Page 53 – 2 to 1/0 B1, B2 – 16 to 50 14 to 50 – 6 to 1/0 16 to 25 14 to 38 6 to 4 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 53...
  • Page 54 70 to 300 80 to 325 – 3/0 to 600 (159 to 204) 32 to 40 120 to 240 38 to 200 1 to 350 (283 to 354) EN 54 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 55 – 4 to 6 2 to 5.5 – 12 to 10 2.0 to 2.5 4 to 6 3.5 to 5.5 12 to 10 (17.7 to 22.1) YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 55...
  • Page 56 30 to 60 – 3 to 1/0 – 25 to 50 22 to 60 – 4 to 1/0 16 to 25 14 to 22 6 to 4 EN 56 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 57 Use crimp insulated terminals or insulated tubing for wiring these connections. Wires should have a continuous maximum allowable temperature of 75C 600 V UL approved vinyl sheathed insulation. Ambient temperature should not exceed 40C. YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 57...
  • Page 58  Closed-Loop Crimp Terminal Recommendations YASKAWA recommends using closed-loop crimp terminals on all drive models. UL approval requires the use of crimp terminals when wiring the drive main circuit terminals on models CIMR-L20085 to 20415 and 40045 to 40216. Use only crimping tools as specified by the crimp terminal manufacturer. YASKAWA recommends crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap.
  • Page 59 NOTICE: If a fuse is blown or a Residual Current Device (RCD) is tripped, check the wiring and the selection of the peripheral devices to identify the cause. Contact YASKAWA before restarting the drive or the peripheral devices if the cause cannot be identified.
  • Page 60 When connecting the drive to more than one motor for simultaneous operation, disable the electronic overload protection (L1-01 = 0) and wire each motor with its own motor thermal overload relay. EN 60 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 61 Coast to Stop Fast-Stop Alarm Only (default setting)  L1-04 Motor Overload Fault Operation Selection Setting Description Ramp to Stop Coast to Stop (default setting) Fast-Stop YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 61...
  • Page 62 11 UL Standards EN 62 YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide...
  • Page 63 Revision: Ground wiring December 2009 Chapter 9 Revision: Safe disable input function Chapter 10 Revision: EN81-1 conform circuit with one motor contactor   August 2009 First edition YASKAWA ELECTRIC TOEP C710616 33G AC Drive L1000A - Quick Start Guide EN 63...
  • Page 64 E-mail: support@yaskawa.de Internet: http://www.yaskawa-eng.eu.com U.S.A. YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1 800 YASKAWA (927-5292) or +1 847 887 7000 Fax: +1 847 887 7310 Internet: http://www.yaskawa.com JAPAN YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan...

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