Samson 5824 Mounting And Operating Instructions
  1. Manuals
  2. Brands
  3. Samson Manuals
  4. Controller
  5. Type 5824
  6. Mounting and operating instructions

Samson 5824 Mounting And Operating Instructions

Electric actuators, with / without fail-safe action, version with positioner
Hide thumbs Also See for 5824:
Table of Contents

Advertisement

Quick Links

Electric Actuators
Type 5824 without fail-safe action
Type 5825 with fail-safe action
Version with positioner
Mounting and
Operating Instructions
EB 5824-2 EN
Firmware version 1.04
Edition January 2015

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 5824 and is the answer not in the manual?

Questions and answers

Related Manuals for Samson 5824

Summary of Contents for Samson 5824

  • Page 1 Electric Actuators Type 5824 without fail-safe action Type 5825 with fail-safe action Version with positioner Mounting and Operating Instructions EB 5824-2 EN Firmware version 1.04 Edition January 2015...
  • Page 2 Î For the safe and proper use of these instructions, read them carefully and keep them for later reference. Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service Department (aftersalesservice@samson.de). The mounting and operating instructions for the devices are included in the scope of delivery.

  • Page 3: Table Of Contents

    Additional functions ..................13 Device overview and operating controls ............14 3.4.1 Type 5824 (24 V version) ................14 3.4.2 Type 5824 (85 to 264 V version) ..............15 Technical data · Type 5824 ................16 Technical data · Type 5825 ................18 Accessories ....................20 Dimensions in mm ..................21 Measures for preparation ................22 Unpacking ....................22...
  • Page 4 Functions/actuator ..................46 9.6.2 Blockage .....................48 9.6.3 Travel ......................48 9.6.4 Characteristic ....................51 Operating values ..................53 Service ......................54 9.8.1 Start-up .......................54 9.8.2 Operating states ..................54 9.8.3 Service/Functions ..................55 9.8.4 Status messages ...................57 9.8.5 Statistics ......................58 Trend-Viewer ....................59 9.9.1 Settings .......................59 EB 5824-2 EN...
  • Page 5 Data transmission between TROVIS-VIEW and the actuator (connecting cable) .62 10.1.1 Offline mode (indirect data transmission) ............63 10.1.2 Online mode (direct data transmission) ............63 10.2 SAMSON memory pen ................64 10.2.1 Data transmission between TROVIS-VIEW and memory pen ......66 10.2.2 Data transmission between the actuator and memory pen .......67 10.2.3 Copying function ..................68...

  • Page 6: Safety Instructions And Measures

    Safety instructions and measures 1 Safety instructions and measures The Type 5824/5825 Electric Actuator is designed to operate a mounted globe valve used in heating, ventilation and air-conditioning systems as well as in process engineering and in- dustrial energy transfer systems. The digital positioner ensures a predetermined assignment of the valve position to the input signal.
  • Page 7 Safety features Upon power supply failure, the Type 5825 Electric Actuator causes the valve to move to a certain fail-safe position. The fail-safe action of SAMSON actuators is specified on the actua- tor nameplate. Warning against residual hazards...
  • Page 8 This declaration of conformity is included in the Appendix of these instructions. The Type 5824/5825 Electric Actuators are designed for use in low voltage installations. Î For wiring, maintenance and repair, observe the relevant safety regulations.

  • Page 9: Notes On Possible Severe Personal Injury

    Î Do not insert hands or fingers into the yoke while the valve is in operation. Î Disconnect the power supply before performing any work on the control valve. Î Do not impede the movement of the actuator or plug stem by inserting objects into their path. EB 5824-2 EN...

  • Page 10: Notes On Possible Property Damage

    1.3 Notes on possible property damage NOTICE Risk of damage to the electric actuator due to the power supply exceeding the per- missible tolerances. The Type 5824/5825 Electric Actuators are designed for use according to regulations for low-voltage installations. Î Observe the permissible tolerances of the power supply. Risk of actuator damage due to excessively high tightening torques. Observe the specified torques on tightening the Type 5824/5825 Electric Actuators.

  • Page 11: Markings On The Device

    Year of manufacture Configuration ID Model designation (Type 5825 only) Serial number DIN registration number (Type 5825 only) Thrust Rated travel Stroking speed Power supply Power consumption Fail-safe action (Type 5825 only) Extends Retracts Limit contact Inputs Outputs Firmware version EB 5824-2 EN...

  • Page 12: Design And Principle Of Operation

    Adjuster for limit contact (top contact cam) Spring assembly (Type 5825 only) Travel indication scale Do not open the back Follower pin housing cover. Torque-dependent limit switch Fig. 1: Type 5824/5825 Actuator (front cover open), with force-locking attachment to the valve EB 5824-2 EN...

  • Page 13: Fail-Safe Action

    The Types 5825 Electric Actuator with fail- safe action "actuator stem extends" is tested by the German technical surveillance associ- ation (TÜV) according to DIN EN 14597 in combination with various SAMSON valves. The register number is available on request. EB 5824-2 EN...

  • Page 14: Device Overview And Operating Controls

    Handwheel (Type 5824 only) Fig. 2: Location of external operating elements 3.4.1 Type 5824 (24 V version) Actuating shaft Serial interface Operating direction switch Red and yellow LEDs Function switch Fig. 3: Location of operator controls under the front cover of Type 5824 (24 V version) EB 5824-2 EN...

  • Page 15: Type 5824 (85 To 264 V Version)

    Design and principle of operation 3.4.2 Type 5824 (85 to 264 V version) Actuating shaft Serial interface Operating direction switch Red and yellow LEDs Function switch Fig. 4: Location of operator controls under the front cover of Type 5824 (85 to 264 V version) EB 5824-2 EN...

  • Page 16: Technical Data · Type 5824

    Output signal 0 to 10 V, R = 1 kΩ Power consumption 24 V DC (–10 %, +20 %) 24 V, 50 and 60 Hz 85 to 264 V, 50 and 60 Hz Permissible temperatures  7) Ambient 0 to 50 °C Storage –20 to +70 °C EB 5824-2 EN...
  • Page 17 See last two figures of the configuration ID written on the nameplate, e.g. Var.-ID xxxxxxx.xx, for the device index. With standard speed level The permissible medium temperature depends on the valve on which the electric actuator is mounted. The limits in the valve documentation apply. EB 5824-2 EN...

  • Page 18: Technical Data · Type 5825

    Output signal 0 to 10 V, R = 1 kΩ Power consumption 24 V DC (–10 %, +20 %) 24 V, 50 and 60 Hz 85 to 264 V, 50 and 60 Hz Permissible temperatures  9) Ambient 0 to 50 °C Storage –20 to +70 °C EB 5824-2 EN...
  • Page 19 See last two figures of the configuration ID written on the nameplate, e.g. Var.-ID xxxxxxx.xx, for the device index. With standard speed level The permissible medium temperature depends on the valve on which the electric actuator is mounted. The limits in the valve documentation apply. EB 5824-2 EN...

  • Page 20: Accessories

    − Modular adapter − Memory pen-64 1400-9753 Connecting cable 1400-7699 Modular adapter 1400-7698 USB 1.1 serial adapter 8812-2001 For mounting on form-fit valves without return spring Order number Yoke for V2001 Valves 1400-7414 Adapter for other valve types 1400-7415 With Types 5824-30/-33 and Types 5825-30/-33/-35 Actuators EB 5824-2 EN...

  • Page 21: Dimensions In Mm

    Design and principle of operation 3.8 Dimensions in mm Types 5824-10/-20 and Types 5825-10/-20/-15/-25 Type 5824-30 and Types 5825-30/-35 Actuator without yoke Actuator with yoke (1400-7414) 15 mm 15 mm travel travel Ø 10 EB 5824-2 EN...

  • Page 22: Measures For Preparation

    − Observe storage instructions. 4.1 Unpacking − Avoid long storage times. − Contact SAMSON in case of different stor- age conditions or long storage periods. Note Do not remove the packaging until immedi- ately before mounting and start-up.

  • Page 23: Aligning The Travel Indication Scale

    Î Remove scale, turn it and replace it so that the pin is positioned over the appro- priate hole (6, 12 or 15) corresponding to the rated travel (6, 1 or 15 mm travel). Î Refasten the housing cover. EB 5824-2 EN...

  • Page 24: Mounting And Start-Up

    Allen key on the red actuating shaft. ing torque 20 Nm). 2. Retract the actuator stem: Turn Allen key counterclockwise only and only as far as the final travel value which is at the point where the torque-dependent limit switch is activated (see Fig. 7). EB 5824-2 EN...
  • Page 25 Force-locking attachment with coupling nut, e.g. Form-fit attachment with stem connector, e.g. with to Type 3222 Valve yoke on Series V2001 Valve Fig. 6: Attaching actuator and valve Actuating shaft Tag at final travel value (torque-dependent limit contact activated) Fig. 7: Tag EB 5824-2 EN...

  • Page 26: Type 5825: Form-Fit Attachment

    0 V or 0 mA. 4. Fasten valve and actuator together using the coupling nut (tightening torque 20 Nm). Fail-safe action "actuator stem retracts" Place the actuator on the valve connection and tighten coupling nut (tightening torque 20 Nm). EB 5824-2 EN...

  • Page 27: Installing The Control Valve Into The Pipeline

    .03 when the actuator is installed in the upright position. See the last two figures of the configuration ID written on the nameplate (see page 11) for the device index. Fig. 8: Mounting position EB 5824-2 EN...

  • Page 28: Electrical Connections

    Risk of malfunction due to incomplete tending or retracting. start-up. Directly after connecting the power supply, The actuator is not ready to use until it has the actuator stem starts to move. been initialized. Do not touch or block the actuator stem. EB 5824-2 EN...
  • Page 29 24 V AC, 24 V DC _ /~ +/~ 0...10 V Limit contacts as additional function (in 24 V version only) 41 44 42 51 54 Note The 24 V version can be used either with a power supply of 24 V AC or 24 V DC. Fig. 9: Electrical connection EB 5824-2 EN...

  • Page 30: Additional Functions

    The angle of rotation of the cam disks is limited. Therefore, use preferably the top adjuster (7.1) for the upper travel range and the bottom adjuster (7.2) for the lower travel range. EB 5824-2 EN...

  • Page 31: Handwheel

    Zero calibration, initialization or 4. Remove Allen key and carefully refasten a transit time measurement must be per- the front cover. formed again. EB 5824-2 EN...

  • Page 32: Operation

    The actuator has a red and a yellow LED which indicate the operating state of the actuator through a blinking pattern. The LEDs are located underneath the cover on top of the actuator. LEDs under the front cover of Type 5824 (24 V version) LEDs (red and yellow) LEDs under the front cover of Type 5824 (85 to 264 V version) LEDs (red and yellow) Fig. 11: Position of LEDs EB 5824-2 EN...

  • Page 33: Explanations To The Blinking Pattern Of The Leds

    Blinking pattern of the yellow LED Device ON, communication ready: Time [s] Stem position is relative: Time [s] Blocking protection active (see section 9.6.2): Time [s] Note When the memory pen is inserted, the yellow LED also indicates the action to be performed by the memory pen (see section 10.2). EB 5824-2 EN...

  • Page 34: Blinking Pattern Of The Red Led

    Operation 8.1.3 Blinking pattern of the red LED Restarting device after reset or torque-dependent limit switch error: Time [s] Input signal failure recognized (see section 9.6.1): Time [s] EEPROM error: Time [s] Zero calibration in progress (see page 56): Time [s] Transit time measurement in progress: Time [s] Initialization in progress (see section 8.4): Time [s] EB 5824-2 EN...

  • Page 35: Operating Direction Switch

    Î The actuator stem retracts as the input signal increases. − Switch position B: direction of action increasing/decreasing (<>) Î The actuator stem extends as the input signal increases. Operating direction switch in Type 5824 (24 V version) Operating direction switch with switch positions: Operating direction switch in Type 5824 (85 to 264 V version) Operating direction switch with switch positions: Fig. 12: Operating direction switch EB 5824-2 EN...
  • Page 36 For diverting service Flow pipe Flow pipe Return flow pipe Return flow pipe Diverting valve for mixing service For diverting service Flow pipe Flow pipe Return flow pipe Return flow pipe Fig. 13: Operating principle of three-way mixing and diverting valves EB 5824-2 EN...

  • Page 37: Function Switch

    Î Input signal settings in TROVIS-VIEW are taken into account. − Switch position B: Î Input signal 2 to 10 V or 4 to 20 mA Î Input signal settings in TROVIS-VIEW are ignored. Function switch in Type 5824 (24 V version) Function switch with switch positions: Function switch in Type 5824 (85 to 264 V version) Function switch with switch positions: Fig. 14: Function switch EB 5824-2 EN...

  • Page 38: Initializing The Actuator

    Î Refer to section 9 for more details on configuration and operation using TROVIS-VIEW. 8.5.2 Memory pen A memory pen can also be inserted at the serial interface. Î Refer to section 10.2 for more details on the memory pen. EB 5824-2 EN...

  • Page 39: Configuration And Operation Using Trovis-View

    The following descriptions apply to TROVIS-VIEW 4. The TROVIS-VIEW software and its operating instructions EB 6661 are available for downloading from our website (www.samson.de) at SERVICE & SUPPORT. The document can also be viewed in TROVIS-VIEW ('?' menu). 9.1 General The TROVIS-VIEW software allows users to configure and parameterize various smart SAM- SON devices.

  • Page 40: Installing The Software

    − Installation from a CD-ROM: Once inserted, the CD-ROM starts the installation program automatically, depending on the configuration of the operating system. You do not need to run the setup.exe. 2. Follow the on-screen prompts and instructions of the installation program. EB 5824-2 EN...

  • Page 41: Starting And Setting The Software

    When the device is not connected (offline mode), the default settings appear on the user in- terface or, alternatively, a stored TROVIS-VIEW file (*.tro) can be loaded and overwritten by selecting Open from the File menu. After starting TROVIS-VIEW, the following screen appears: EB 5824-2 EN...

  • Page 42: Setting Parameters In Trovis-View

    Parameters can be uploaded from the device (only in offline mode, see section 10.1.1). Write Parameters can be downloaded to the device (only in offline mode, see section 10.1.1). Default: ... Parameters can be reset to their default values. EB 5824-2 EN...
  • Page 43 Max ... Resets parameter to maximum value as shown (setting in gray to indicate that the parameter value is the same as the maximum value). EB 5824-2 EN...

  • Page 44: Inputs And Outputs

    Note At least 2.5 V or 5 mA (depending on the input signal used) must separate the upper and lower range values. Î Click Settings folder (Inputs and outputs). The settings for the input and output signal are shown: EB 5824-2 EN...

  • Page 45: Position Feedback Signal

    The span of the position feedback signal is adjusted over the lower and upper range value parameters. Set position feedback signal: Settings\Inputs and outputs\Position feedback signal Position feedback signal Adjustment range Lower range value 0.0 V 0.0 V to 10.0 V Upper range value 10.0 V 0.0 V to 10.0 V EB 5824-2 EN...

  • Page 46: Actuator

    0.2 V or 0.4 mA of the lower range value. Input signal failure settings: Settings\Actuator\Functions Functions Adjustment range Detect input signal failure Yes/No Positioning value upon input signal failure Internal Internal, last position Internal positioning value 0.0 % 0.0 to 100.0 % EB 5824-2 EN...
  • Page 47 When 'End position guiding (stem extends)' = 0 % and 'End position guiding (stem retracts)' = 100 %, the end positioning guiding function is deactivated. End position guiding settings: Settings\Actuator\Functions Functions Adjustment range End position guiding (stem extends) 1.0 % 0.0 to 49.9 % End position guiding (stem retracts) 97.0 % 50.0 to 100.0 % EB 5824-2 EN...

  • Page 48: Blockage

    The absolute travel adjustment causes the actuator stem to move to the travel position de- termined by the input signal. To achieve this, an automatic zero calibration is performed after every start-up to obtain a reference value for the zero point. The position feedback indicates the position of the actuator stem. EB 5824-2 EN...
  • Page 49 In closed-loop operation, the actuator's positioner must be operated with absolute travel ad- justment (default setting). Change the travel adjustment in the Settings folder (Actuator/Travel). Note The further description refers to the operation with absolute travel adjustment, unless speci- fied otherwise. EB 5824-2 EN...
  • Page 50 The dead band determines how sensitive the actuator reacts. A change in the input signal by the hysteresis first causes a minimally small change in the valve position. Dead band settings: Settings\Actuator\Travel Function Adjustment range Dead band (switching range) 2.0 % 0.5 to 5.0 % EB 5824-2 EN...

  • Page 51: Characteristic

    Characteristic The characteristic expresses the relation between the input signal and the actuator stem posi- tion. Perform the characteristic settings in the Settings folder (Actuator\Characteristic): Characteristic types − Linear The travel is proportional to the input signal. EB 5824-2 EN...
  • Page 52 − Equal percentage The travel is exponential to the input signal. − Reverse equal percentage The travel is reverse exponential to the input signal. − User-defined A new characteristic based on the characteristic set can be defined over eleven points. EB 5824-2 EN...

  • Page 53: Operating Values

    The values in Operating values folder cannot be changed. In online mode (animated icon) the current operating values are listed in the Operating values folder. Depending on the basic setting, operating values are plotted in a graph under- neath. EB 5824-2 EN...

  • Page 54: Service

    Start-up Initialization can be started in the Service folder (Start-up). 9.8.2 Operating states Error messages can be read in the Service folder (Operating states). Note Operating states and errors are also indicated by the LEDs (see section 8.1). EB 5824-2 EN...

  • Page 55: Service/Functions

    − Issue standardized position feed- back: ON/OFF First enter the required position feedback in relation to the span of the position feedback signal (stan- dardized position feedback). − Issue error message: ON/OFF − Yellow LED: ON/OFF − Red LED: ON/OFF EB 5824-2 EN...
  • Page 56 The actuator stem is moved to the position determined by the input signal. Start transit time measurement Measures the time required to move from one end position to the other. Long-term test/Basic settings Î For after-sales service only EB 5824-2 EN...

  • Page 57: Status Messages

    Configuration and operation using TROVIS-VIEW 9.8.4 Status messages In the Service folder (Status messages), device and operation parameters are shown. EB 5824-2 EN...

  • Page 58: Statistics

    Configuration and operation using TROVIS-VIEW 9.8.5 Statistics In the Service folder (Statistics), various readings of counters are shown. EB 5824-2 EN...

  • Page 59: Trend-Viewer

    To do this, click on the required da- ta point in the folder and drag it into the Trend-Viewer. You can change the data point name, range of values, time axis or color by double-clicking or right-clicking on the data point. EB 5824-2 EN...
  • Page 60 This file can be edited as re- quired. Further information can be found in the operating instructions u EB 6661 on our website (www.samson.de) at SERVICE & SUPPORT. The document can also be viewed in TROVIS-VIEW ('?' menu). EB 5824-2 EN...

  • Page 61: Transfer Data

    To enable communication with the computer, a computer's serial interface (COM port) is connected to the serial interface of the device using a SAMSON connecting cable. In case Modular adapter: order no. 1400-7698 the computer does not have a COM port, a USB/RS-232 adapter can be used.

  • Page 62: Data Transmission Between Trovis-View And The Actuator (Connecting Cable)

    4. Click Connection settings. 5. In the Automatic detection field (Status: not yet detected), click Start. TROVIS-VIEW has found the device when the status changes (Device found on COM ..). Click OK twice to confirm settings. EB 5824-2 EN...

  • Page 63: Offline Mode (Indirect Data Transmission)

    Exit online mode: Select Online Mode from the Device menu while the online mode is activated. The online mode is deactivated. Alternatively, click on the device toolbar to activate and click to deactivate online mode. EB 5824-2 EN...

  • Page 64: Samson Memory Pen

    Transfer data 10.2 SAMSON memory pen The memory pen can be loaded with data configured in TROVIS-VIEW and the configuration data transferred to one or several devices of the same type and version. Additionally, the data from the device can be written to the memory pen. This allows the con- figuration data to be simply copied from one device and loaded onto other devices of the same type and version.
  • Page 65 Transfer data Preparing data logging (see section 10.2.4): Time [s] Data logging in progress (see section 10.2.4): Time [s] Plausibility error in memory pen: Time [s] EEPROM error in memory pen: Time [s] EB 5824-2 EN...

  • Page 66: Data Transmission Between Trovis-View And Memory Pen

    The memory pen is connected to the computer as shown in Fig. 17. Refer to the TRO- VIS-VIEW Operating Instructions u EB 6661 on how to upload and download data to the memory pen. 1 Serial interface 2 Modular adapter 3 Memory pen Fig. 17: Connecting computer and memory pen EB 5824-2 EN...

  • Page 67: Data Transmission Between The Actuator And Memory Pen

    Serial interface (RJ12 jack) Fig. 18: Connecting actuator and memory pen The yellow LED on the actuator indicates that the data logging is being prepared. Data transmission is completed when the yellow LED is illuminated continuously (see sec- tion 8.1.2). EB 5824-2 EN...

  • Page 68: Copying Function

    Transfer data 10.2.3 Copying function The memory pen can be used to copy setting data to other Type 5824/5825 Actuator after the data from the actuator have been transferred to the memory pen. Note “Automatically write to memory pen” is reset after data are transferred from the actuator for the first time.
  • Page 69 2. Select Read Logged Data from the Memory Pen menu. 3. Choose target directory. If the target directory is not changed, data will be saved in the directory > SAMSON > Type 5824. 4. Enter the file name. 5. Click Save to start data transmission.

  • Page 70: Configuring The Command Mode

    5. Remove the memory pen from the computer and plug it into the serial interface of the actuator (Fig. 18 on page 67). The actuator stem is extended or retracted depending on which action has been select- 6. After removing the memory pen from the actuator, the actuator returns to normal closed- loop operation. EB 5824-2 EN...

  • Page 71: Servicing

    Servicing 11 Servicing Note The electric actuator was checked by SAMSON before it left the factory. − The product warranty becomes void if ser- vice or repair work not described in these instructions is performed without prior agreement by SAMSON's After-sales Ser- vice department.

  • Page 72: Malfunctions

    Malfunctions 12 Malfunctions Î Troubleshooting (see Table 1). Note Contact SAMSON's After-sales Service department for malfunctions not listed in the table. Table 1: Troubleshooting Error Possible reasons Recommended action Actuator stem does not move. Actuator is blocked. Î Check attachment. Î Unblock the actuator.

  • Page 73: Decommissioning And Disassembly

    Î Observe local, national and internation- downstream of the control valve to stop al refuse regulations. the process medium from flowing Î Do not dispose of components, lubri- through the valve. cants, and hazardous substances togeth- er with your other household waste. EB 5824-2 EN...

  • Page 74: Annex

    E-mail You can reach the After-sales Service De- partment at aftersalesservice@samson.de. Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsid- iaries, representatives and service facilities worldwide can be found on the SAMSON website or in all SAMSON product catalogs. Required specifications Please submit the following details: −...

  • Page 75: Configuration List And Customer Settings

    50.0 to 100.0 % Blocking protection Yes/No Actuator travel 100.0 % 30.0 to 130.0 % Travel adjustment Absolute Absolute/Relative Speed level Standard Slow/Standard/Fast Dead band (switching range) 2.0 % 0.5 to 5.0 % Linear/Equal percent- Characteristic type Linear age/Reverse equal per- centage/User-defined EB 5824-2 EN...
  • Page 76 EB 5824-2 EN...
  • Page 77 Index EB 5824-2 EN...

  • Page 78: Index

    Operating controls ......14 Function switch ....... 37 Dimensions .......... 21 LEDs ..........32 Operating direction switch ....35 Dimensions in mm ........ 21 Serial interface ....... 38 Direction of action ........ 35 Operating direction switch ....35 EB 5824-2 EN...
  • Page 79 Travel ..........48 Absolute travel adjustment ....48 Relative travel adjustment ....49 Trend Viewer ........59 TROVIS-VIEW ........ 39–60 Absolute travel adjustment ....48 Blockage ........48 Blocking protection ......48 Characteristic ......... 51 Connecting cable ......62 EB 5824-2 EN...
  • Page 80 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 5824-2 EN samson@samson.de · www.samson.de...

This manual is also suitable for:

5825

Table of Contents