Heating and district heating controller (32 pages)
Summary of Contents for Samson 5827
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MOUNTING AND OPERATING INSTRUCTIONS EB 5827-2 EN Translation of original instructions Type 5827 Electric Actuator Version with digital positioner Firmware version 2.00 Edition February 2025...
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These mounting and operating instructions (EB) assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in this document are for il- lustration purposes only. The actual product may vary.
No personal protective equipment is required for Intended use the direct handling of the electric actuator. Work on The Type 5827 Electric Actuator is designed to oper- the control valve may be necessary when mounting ate a mounted globe valve used in industrial appli- or removing the device.
The declarations of conformity and certificates are included in Chapter 15. _ Use suitable and approved cable grips. The product (Type 5827) with a CE marking is de- signed for use in low voltage installations. _ For wiring, maintenance and repair, observe the relevant safety regulations.
1.3 Notes on possible property damage Risk of damage to the electric actuator due to the supply voltage exceeding the permissible tolerances. The Type 5827 Electric Actuator is designed for use according to regulations for low-voltage installa- tions. _ Observe the permissible tolerances of the sup- ply voltage.
General warning Inside the actuator _ Refer to the mounting and oper- ating instructions. Class of protection II Actuator housing Only applies when the housing cover is attached and locked _ Refer to the mounting and oper- ating instructions. EB 5827-2 EN...
Serial number, date of manufacture Supply voltage; power line frequency Power consumption Rated travel Stroking speed Thrust (actuator stem retracts) Thrust (actuator stem extends) Direction of action (fail-safe action) Extends Retracts Firmware version Input signal Output signal Limit contact EB 5827-2 EN...
Markings on the device 2.2 Device code Type 5827- Electric Actuator Fail-safe action Without Actuator stem extends Actuator stem retracts Rated travel/adaptation 6 mm/force-locking 12 mm/force-locking 15 mm/form-fit Control/supply voltage Positioner/24 V AC and DC Positioner/85 to 264 V AC EB 5827-2 EN...
Design and principle of operation 3 Design and principle of operation Adjuster for limit contact (top contact cam) Spring assembly (Types 5827-Axx and 5827-Exx only) The Type 5827 Electric Actuator is linear actuator, Travel indication scale which is used in combination with SAMSON valves Driving pin...
Note Risk of actuator damage due to overvoltage. TROVIS-VIEW can be downloaded free of charge from _ Ensure that surge protection is provided upon con- the SAMSON website at www.samsongroup.com > necting cables. DOWNLOADS > Software & Drivers > TROVIS-VIEW Further information on TROVIS-VIEW (e.g.
DC supply voltage. The adjustment of the limit contacts is described in Chapter 5. It is not possible to retrofit limit contacts. 3.6 Technical data Table 1: Technical data · Type 5827-Nxx, version without fail-safe action Type 5827-N Rated travel in mm 6 6 ...
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Design and principle of operation Table 2: Technical data · Type 5827-Axx, version with “actuator stem extends” fail-safe action Type 5827-A Rated travel in mm 6 6 Extends Thrust in N Retracts – – – – Thrust in N in the event of fail-safe action Manual override ✓...
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Design and principle of operation Table 3: Technical data · Type 5827-Exx, version with “actuator stem retracts” fail-safe action Type 5827-E Rated travel in mm 6 6 Extends Thrust in N Retracts – – – – Thrust in N in the event of fail-safe action –...
The permissible medium temperature depends on the valve on which the actuator is mounted. The limits in the valve documen- tation apply. 3.7 Dimensions Ø 10 Fig. 3: Dimensions in mm · Force-locking attachment Fig. 4: Dimensions in mm · Form-fit attachment EB 5827-2 EN...
5824-10 5827-N1x 5824-20 5827-N2x 5824-30 5827-N3x 5825-10 5827-A1x 5825-11 5827-A1x Type Type 5825-15 5827-E1x 5825-20 5827-A2x 5825-25 5827-E2x 5825-30 5827-A3x 5825-35 5827-E3x Actuator with slower motor no longer available; replace it with an actuator with normal stroking speed. EB 5827-2 EN...
_ Observe the storage instructions. After receiving the shipment, proceed as follows: _ Avoid long storage times. _ Contact SAMSON in case of different storage condi- 1. Compare the shipment received with the deliv- tions or longer storage periods. ery note.
5.2 Preparation for installation Before installation, make sure the following condi- tions are met: – The actuator is not damaged. Proceed as follows: _ Lay out the necessary material and tools to have them ready during installation work. EB 5827-2 EN...
A spacer (accessories) is required here to mount a the handwheel (actuators without fail-safe ac- Type 3323 Three-way Valve (DN 65 to 80). tion) engages in the actuating shaft. Handwheel Coupling nut 2. Turn the quarter-turn fastener to the locked po- Yoke sition. Stem connector Hex nut EB 5827-2 EN...
The stem _ Place the actuator on the valve connection and can be retracted either mechanically or electrically. fasten with the coupling nut. Both methods are described below. Tightening torque 20 Nm EB 5827-2 EN...
_ Before connecting wiring, performing any work on the device or opening the device, disconnect the supply voltage and protect it against unintentional reconnection. EB 5827-2 EN...
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Length of insulation to be stripped off wire ends: 8 mm Note The 24 V version can be used either with a supply volt- age of 24 V AC or 24 V DC. Top contact cam Bottom contact cam Fig. 11: Electrical connection · Limit contacts EB 5827-2 EN...
Input signal settings in TROVIS-VIEW are ig- blinking pattern. The LEDs are located underneath nored. the front housing cover of the actuator. Function switch Switch positions Fig. 16: Function switch (24 V version) Fig. 14: Location of LEDs (24 V version) LEDs (red and yellow) EB 5827-2 EN...
Fig. 18: Operating direction switch (24 V version) Note The latest 24 V version of the electric actuator is shown in Fig. 18. The images and descriptions that apply to previous versions of the actuator are included in Chap- ter 16. EB 5827-2 EN...
(see Fig. 21 and Fig. 22). ing (see Chapter 8). This function does not replace the initialization procedure. The red LED indicates that initialization is in progress (see Fig. 21). t in s Fig. 23: Blinking pattern of the red LED (initialization in progress): EB 5827-2 EN...
1. Remove the front housing cover. 2. Move the actuator stem to the position at which switching point is to be activated. 3. Use a 4 mm Allen key to turn the adjusters up to the point where the contact is triggered (see Chapter 3). EB 5827-2 EN...
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Contacts 51/54 closed when the switch is ac- tive Limit contacts inactive – Not activated by the cam disks – Both limit contacts inactive – Contacts 41/42 closed (lower limit contact) – Contacts 51/52 closed (upper limit contact) EB 5827-2 EN...
Blinking pattern of the yellow LED Device ON t in s Stem position relative t in s Blocking protection in progress t in s Blinking pattern of the red LED Device starting up t in s Zero calibration in progress t in s EB 5827-2 EN...
_ Move the actuator stem only as far as the bottom _ Move the actuator stem only as far as the bottom or top end position. or top end position. EB 5827-2 EN...
_ Perform a new zero calibration. Fig. 26: Types 5827-Axx and 5827-Exx Electric Actuators _ Re-initialize or perform a new transit time mea- surement. 8.4 Operation using memory pen...
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Data logging in progress t in s Data transmission between the actuator and memory pen The memory pen is connected to the actuator as shown in Fig. 28. The TROVIS-VIEW Operating In- structions EB 6661 describe how to transfer data. EB 5827-2 EN...
3. Select the desired target directory. If the target directory is not changed, data will be saved in 'Automatically write to memory pen' is automatically the SAMSON folder > Type 5827. reset to the read status after data are transferred from 4. Enter the file name.
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– A command pen remains active as long as it is in- serted into the actuator's interface (even after a re- set). – Only one command at a time can be written to the memory pen and executed. EB 5827-2 EN...
Operating direction switch Function switch 8.5.2 Operating states Error messages can be read in the 'Service' folder (> 'Operating states'). Note Operating states and errors are also indicated by the LEDs (see Chapter 8.2). Operating states Operating states Functions EB 5827-2 EN...
Temperature inside device in °C Highest temperature inside device in °C Lowest temperature inside device in °C Actuator strokes Motor running time in h Starts Changes in direction Valve strokes Full travel cycles LEDs Yellow (operation) Red (error) EB 5827-2 EN...
Command: retract actuator stem Command: extend actuator stem Data read Data written Data logged Functions counter Basic settings changed Configuration changed Manual level activated Zero calibration started Initialization started Reset triggered Default settings loaded Transit time measurement started Calibration changed EB 5827-2 EN...
Malfunctions 9 Malfunctions 9.1 Troubleshooting _ See Table 7. Note Contact SAMSON's After-sales Service for malfunctions not listed in the table. Table 7: Troubleshooting Malfunction Possible reasons Recommended action Actuator stem does not move. Actuator is blocked. _ Check attachment.
(see Chapter 3). Plant operators are responsible for emergency ac- tion to be taken in the plant. Emergency action in the event of valve failure is de- scribed in the associated valve documentation. EB 5827-2 EN...
SAMSON's After-sales Service. The actuator requires no maintenance. SAMSON recommends inspection and testing according to the following table: Table 8: Recommended inspection and testing Inspection and testing Action to be taken in the event of a negative result...
_ Disconnect the supply voltage and protect it against unintentional reconnection. _ Make sure that a signal from the controller can- not act upon the actuator. Note Actuator with fail-safe action move to the defined fail- safe position after the supply voltage is switched off. EB 5827-2 EN...
3. Retract the actuator stem with a 4 mm Allen key 3. Unfasten the stem connector clamps (12) be- (see Chapter 8). tween the actuator stem and the plug stem. EB 5827-2 EN...
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Version with “actuator stem retracts” fail-safe action _ Proceed as for the version without fail-safe ac- tion. Fig. 30: Form-fit attachment with stem connector, e.g. with yoke on the valve Handwheel Coupling nut Yoke Stem connector Hex nut EB 5827-2 EN...
_ Contact SAMSON's After-sales Service for service and repair work. 13.1 Returning the actuator to SAMSON Defective actuators can be returned to SAMSON for repair. Proceed as follows to return devices: 1. Remove the electric actuator from the valve (see Chapter 12).
Simply e-mail us at aftersalesservice@samsongroup.com giving details of your company address. On request, SAMSON can appoint a service provider to dismantle and recycle the product as part of a distrib- utor take-back scheme. _ Observe local, national and international refuse regulations.
EC type examination certificate – TR CU certificate – Declaration of incorporation The certificate shown was up to date at the time of publishing. The latest certificate can be found on our website at: www.samsongroup.com > Products > Actuators > 5827 EB 5827-2 EN...
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For the following product: Type 3214/XXXX-X Electric Control Valve consisting of Type 3214 Valve and TROVIS 5724-X, TROVIS 5725-X, Type 5824, Type 5825, Type 5827, Type 3274 or Type 3374 Actuator We hereby declare that the machinery mentioned above complies with all applicable requirements stipulated in Machinery Directive 2006/42/EC.
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Frankfurt am Main, 22 September 2023 Norbert Tollas Peter Scheermesser Senior Vice President Director Global Operations Product Maintenance and Engineered Products Revision no. 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Page 1 of 1...
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Frankfurt am Main, 22 September 2023 Norbert Tollas Peter Scheermesser Senior Vice President Director Global Operations Product Maintenance & Engineered Products Revision no. 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Page 1 of 1...
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968/FSP 1949.05/21 Description of type specimen: Actuators for water and steam with safety function Type: Actuator type 5725, 5825, 5827 (2770) with final control elements types 3214 (2814), 2423 (2823), 3213 (2710), 3222 (2710), 2488 (2730), 2489 (2730) Manufacturing plant/Supplier: Samson AG Weismüllerstraße 2...
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в лице Генерального директора Крымшамхалова Азрета Индрисовича, действующего на основании Устава. заявляет, что Приводы электрические торговой марки SAMSON, типы: 5824, 5825, 5827. Изготовитель "SAMSON AKTIENGESELLSCHAFT". Место нахождения: Weismuellerstrasse 3, 60314 Frankfurt am Main, Федеративная Республика Германия. Адреса мест осуществления деятельности по изготовлению продукции: Weismuellerstrasse 3, 60314 Frankfurt am Main, ("SAMSON AKTIENGESELLSCHAFT"), Федеративная...
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ЕВРАЗИЙСКИЙ ЭКОНОМИЧЕСКИЙ СОЮЗ ПРИЛОЖЕНИЕ № 1 К ДЕКЛАРАЦИИ О СООТВЕТСТВИИ ЕАЭС N RU Д-DE.РА01.В.33473/21 Лист № 1 из 1 Наименования и реквизиты документов, в соответствии с которыми изготавливается продукция "Устройства управления автоматические IEC 60730-1:2013 / Cor. 1:2014 "Automatic электрические. Часть 1. Общие требования. electrical controls for household and similar use.
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Internet at www.samsongroup.com. For product descriptions refer to: Type 5827 Electric Actuator: Mounting and Operating Instructions EB 5827-1 / EB 5827-2 Referenced technical standards and/or specifications: VCI, VDMA, VGB: "Leitfaden Maschinenrichtlinie (2006/42/EG) – Bedeutung für Armaturen, Mai 2018"...
Input signal 0 to 10 V or 0 to 20 mA – Input signal settings in TROVIS-VIEW override the switch positions. Switch position B: – Input signal 2 to 10 V or 4 to 20 mA Input signal settings in TROVIS-VIEW are ignored. – EB 5827-2 EN...
Upper range value 10 V or 20 mA 2.5 to 10.0 V or 5.0 to 20.0 mA 16.2.1 Split-range operation The input signal range can be adapted, e.g. to achieve a plant operation characteristic by connecting two or more actuators in parallel (split-range operation). EB 5827-2 EN...
The actuator stem remains in the last position that the valve moved to before failure of the input sig- nal. The error message is reset and the actuator returns to closed-loop operation if the input signal moves within 0.2 V or 0.4 mA of the lower range value. EB 5827-2 EN...
Adjustment range Blocking protection Yes/No 16.6 Travel 16.6.1 Limited travel range The Limited travel range parameter determines in % how far the actuator stem can move at the maxi- mum. The travel determined during initialization acts as the reference. EB 5827-2 EN...
0. Settings > Actuator > Functions Function Default Adjustment range Idle time during end position guiding 0 s 0 to 99 s Note The further description refers to the operation with absolute travel adjustment, unless specified otherwise. EB 5827-2 EN...
The characteristic expresses the relation between the input signal and the actuator stem position (direc- tion of action increasing/increasing >>). Perform the characteristic settings in the 'Settings' folder (> Actuator > Characteristic). Settings > Actuator > Characteristic Function Default Adjustment range Characteristic type Linear Linear Equal percentage Reverse equal percentage User-defined EB 5827-2 EN...
TROVIS-VIEW. The actuator leaves the manual mode as soon as you exit the manual level or online mode in TROVIS-VIEW. The following actions can be activated in the manual level: – Retract actuator stem – Extend actuator stem – Move actuator stem to standardized value EB 5827-2 EN...
The actuator stem is moved to the position determined by the input signal. Start transit time measurement Measures the time required to move from one end position to the other. EB 5827-2 EN...
M16x1.5 cable gland for 5 to 10 mm clamping range 1402-9857 For mounting on form-fit valves without return spring Yoke for Series V2001 Valves 1400-7414 Spacer to mount the actuator on Type 3323 Valve (DN 65 to 80) 0340-3031 With Type 5827-x3x Electric Actuator EB 5827-2 EN...
You can reach our after-sales service at the follow- ing e-mail address. aftersalesservice@samsongroup.com The addresses of SAMSON AG, its subsidiaries, rep- resentatives and service facilities worldwide can be found on our website ( www.samsongroup.com) or in all product catalogs.
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