CAIRE FreeStyle Provider Technical Service Manual

CAIRE FreeStyle Provider Technical Service Manual

With ultrasense and patient-removable battery
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Portable Oxygen Concentrators with UltraSense
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Provider Technical Service Manual
 
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Summary of Contents for CAIRE FreeStyle

  • Page 1   FreeStyle and FreeStyle 5 Portable Oxygen Concentrators with UltraSense And Patient-Removable Battery Provider Technical Service Manual    ...
  • Page 2: Table Of Contents

    Portable   O xygen   C oncentrator             TABLE OF CONTENTS     General   I nformation   … ……………………………………………………………………………………………………………………       4   Introduction   t o   t he   F reeStyle   … ………………………………………………………………………………………………………       5   Introduction  ...
  • Page 3 Accessories   … …………………………………………………………………………………………………………………………….         9 0     CAIRE   I nc.   C ontact   I nformation   … ………………………………………………………………………………………………         9 1      ...
  • Page 4: General   I Nformation

    Caution     –     I mportant   i nformation   f or   p reventing   d amage   t o   t he     FreeStyle   a nd   F reeStyle   5 .    ...
  • Page 5: Introduction   T O   T He   F Reestyle

    Portable   O xygen   C oncentrator             INTRODUCTION   T O   T HE   F REESTYLE                     MN220-­‐1   A             5    ...
  • Page 6 Portable   O xygen   C oncentrator               Handle         Oxygen Outlet   External   Power Input       Outlets   External Battery   Pack       Intake/Filter Cover  ...
  • Page 7: Introduction   T O   T He   F Reestyle   5

    Portable   O xygen   C oncentrator             INTRODUCTION   T O   T HE   F REESTYLE   5       MN220-­‐1   A             7    ...
  • Page 8 Portable   O xygen   C oncentrator               Handle Oxygen Outlet External Power Input Outlets External Battery Pack Intake/Filter Cover   Figure   2 .1:     E xternal   C omponents    ...
  • Page 9         FREESTYLE   A ND   F REESTYLE   5   S PECIFICATIONS     FreeStyle   FreeStyle   5   8.6   i n   x   6 .1   i n   x   3 .6   i n  ...
  • Page 10 25%   ( Yellow)     low   t o   o perate   t he   FreeStyle   5   u nit   i nto   a   D C   Beep,   b eep,   b eep.  ...
  • Page 11: Classifications

            FREESTYLE   A ND   F REESTYLE   5   C LASSIFICATIONS     Classification   Type   o f   p rotection   a gainst   e lectric   s hock:   Class   I I   P rotection   f rom   e lectric   s hock   i s   a chieved   b y   d ouble   i nsulation.  ...
  • Page 12: Provider   S Upport   P Olicy

      Chart-­‐CAIRE   c an   o nly   s upport   c ustomers   w ho   a re   r ecognized   a s   P roviders,   D ealers,   D istributors   and/or   A gents.   T hese   p artnerships   a re   q ualified   a s   h aving   a n   e xisting   a ccount   o r   a re   i n   t he  ...
  • Page 13: Definition   O F   S Ymbols

    Portable   O xygen   C oncentrator             DEFINITION   O F   S YMBOLS   Symbols   a re   f requently   u sed   o n   e quipment   a nd/or   t he   m anual   i n   p reference   t o   w ords   w ith   t he   intention  ...
  • Page 14: How   T He   F Reestyle   A Nd   F Reestyle   5   W Ork

    Portable   O xygen   C oncentrator             HOW   T HE   F REESTYLE   A ND   F REESTYLE   5   W ORK   The   F reeStyle   a nd   F reeStyle   5   a re   p ortable   o xygen   c oncentrators   ( POC)   u sed   t o   e xtract   o xygen   from  ...
  • Page 15: Flow   R Ates

      FREESTYLE   A ND   F REESTYLE   5   F LOW   R ATES   The   p ulse   d elivery   w ill   a djust   t he   v olume   d elivered   e ach   b reath   t o   m aintain   a  ...
  • Page 16: Indications   F Or   U

    Portable   O xygen   C oncentrator             INDICATIONS   F OR   U SE   The   F reeStyle   a nd   F reeStyle   5   P OC’s   a re   i ndicated   f or   t he   a dministration   o f   supplemental  ...
  • Page 17: Contraindications

    Portable   O xygen   C oncentrator             CONTRAINDICATIONS       The   F reeStyle   a nd   F reeStyle   5   P OC’s   a re   n ot   i ntended   f or   l ife   supporting  ...
  • Page 18: Introduction

    •   DC   P ower   C able   •   User’s   M anual     FreeStyle   5 :   •   Carrying   B ag   •   Shoulder   S trap   •   Carry-­‐All   A ccessory   B ag  ...
  • Page 19   FreeStyle   5   c omes   w ith   a n   A C   p ower   s upply   a nd   a   s eparate   D C   p ower    ...
  • Page 20 CANNULA   D ISCONNECT   When   a   FreeStyle   or   FreeStyle   5   is   operating   but   does   not   sense   breathing,   a   constant   alarm   sounds,   a nd   t he   a larm   l ight   i lluminates   a fter   1 5   m inutes.   I f   t his   o ccurs,   c heck   t he   c onnection   f rom  ...
  • Page 21: Oxygen   C Oncentration   T Est

    3.   FreeStyle.   S imultaneously   p ress   a nd   h old   s ettings   [ 1]   a nd   [ 5]   f or   t en   s econds   i f  ...
  • Page 22   p atient.   I n   a ddition,   p rovider   s hould   c arry   o ut   a   r isk   a ssessment   p rior   t o   i nstallation   o f   t he   FreeStyle   o r   F reeStyle   5   t o   a ssure   p roper   c onnection   a nd   c ompatibility   w ith   o ther   e quipment  ...
  • Page 23: Training   T He   P Atient

    Do   n ot   c onnect   e xternal   p ower   w ithout   a   b attery   p ack   i nstalled   i n   t he   F reeStyle   o r   FreeStyle   5    ...
  • Page 24 Portable   O xygen   C oncentrator                 Figure   5 .1:   R emovable   B attery   P ack     INSTALLING   T HE   B ATTERY:     Align  ...
  • Page 25 Portable   O xygen   C oncentrator               Push   t he   b attery   r elease   b utton   o utward   a way   f rom   t he   F reeStyle   o r   F reeStyle   5 .     W hile   HOLDING  ...
  • Page 26 Portable   O xygen   C oncentrator                 Figure   5 .4:   K eypad   B attery   S tatus   I ndicator     To   c heck   t he   b attery   c harge   w hen   i t   i s   n ot   i nstalled   i n   t he   F reeStyle   o r   F reeStyle   5 ,   t urn   t he   battery  ...
  • Page 27: Connecting   T O   E Xternal   P Ower

    FreeStyle   o r   F reeStyle   5   w ill   b egin   b y   b linking   r apidly   f or   a   f ew   m inutes,   a nd  ...
  • Page 28   FREESTYLE   A C   &   D C   P OWER   S UPPLY   The   F reeStyle   i s   e quipped   w ith   a   u niversal   A C/DC   p ower   s upply   i s   a n   a ll-­‐in-­‐one   w ay   t o   k eep  ...
  • Page 29 Portable   O xygen   C oncentrator                     Figure   6 :   F reeStyle   U niversal   P ower   S upply     AC   P OWER   AC  ...
  • Page 30 Portable   O xygen   C oncentrator                     Figure   6 .1:   C onnecting   P ower   S upply   t o   F reeStyle     Connect   t he   A C   p ower   c ord   t o   t he   u nmarked   A C   i nlet   o n   t he   p ower   s upply      ...
  • Page 31 Portable   O xygen   C oncentrator                 Figure   6 .3:   C onnecting   P ower   S upply   t o   A C   O utlet     Ensure  ...
  • Page 32 FreeStyle   i s   f ully   f unctional   o n   D C   p ower   f or   u se.     T he   F reeStyle   w ill   a lso  ...
  • Page 33 Portable   O xygen   C oncentrator               Connect   t he   o pposite   e nd   o f   t he   D C   p ower   c ord   t o   a utomobile   o r   o ther   D C   a ccessory   o utlet.    ...
  • Page 34   FREESTYLE   5   A C   &   D C   P OWER   S UPPLY   The   F reeStyle   5   i s   e quipped   w ith   s eparate   p ower   s upplies   f or   A C   a nd   D C   o peration.      ...
  • Page 35 Portable   O xygen   C oncentrator             needed   a ny   t ime   A C   p ower   i s   a vailable.     T he   b attery   p ack   w ill   r echarge   b oth   i f   t he   u nit   i s   o ff   o r   on  ...
  • Page 36 Portable   O xygen   C oncentrator             Connect   t he   o pposite   e nd   o f   t he   A C   p ower   c ord   t o   t he   w all   o r   o ther   a ppropriate   e lectrical   outlet.  ...
  • Page 37 FreeStyle   5   i s   f ully   f unctional   o n   D C   p ower   f or   u se.     T he   F reeStyle   5  ...
  • Page 38 Portable   O xygen   C oncentrator                 Figure   7 .6:   I nsert   D C   A dapter   t o   D C   O utlet     Turn  ...
  • Page 39: Selecting   T He   P Roper   F Low   S Etting

    Portable   O xygen   C oncentrator             SHOWING   P ANEL   B UTTONS,   I NDICATORS,   A ND   A LARMS   Show   y our   p atient   w here   e ach   b utton   i s   l ocated   o n   t he   P OC   C ontrol   P anel   a nd   h ow   e ach   b utton   and  ...
  • Page 40 Portable   O xygen   C oncentrator                 Ensure   t he   c annula   i s   f ully   i nserted   a nd   s ecure.   T his   e nsures   t hat   t he   u nit   c an   properly  ...
  • Page 41 Portable   O xygen   C oncentrator             TRAVELING   B Y   A IR   A   n ew   U S   D epartment   o f   T ransportation   r egulation   r egarding   p ortable   o xygen   c oncentrators   took  ...
  • Page 42: Routine   M Aintenance   B Y   T He   P Atient

    CAIRE   r ecommends   t hat   t he   F reeStyle   o r   F reeStyle   5   b e   u sed   w hile   s leeping   w ith   t he  ...
  • Page 43 Portable   O xygen   C oncentrator             1.   The   a ir   i ntake   /   g ross   p article   f ilter   c an   b e   f ound   o n   t he   l ower   f ront   o f   t he   u nit,   a s   s een   i n    ...
  • Page 44 Portable   O xygen   C oncentrator                   The   F reeStyle   o r   F reeStyle   5   m ust   b e   o ff   a nd   d isconnected   f rom   e xternal   p ower   before  ...
  • Page 45: Patient   T Raining   C Hecklist

    Portable   O xygen   C oncentrator               PATIENT   T RAINING   C HECKLIST   Patient   N ame:       AC/DC   P ower   S upply   Unit   S erial   #    ...
  • Page 46 Traveling   b y   T rain       FreeStyle   M aintenance       Weekly:   C lean   t he   A ir   I nlet   G ross   P article   F ilter  ...
  • Page 47: Equipment   P Rovider   M Aintenance

    NO   S CHEDULED   M AINTENANCE   FreeStyle   a nd   F reeStyle   5   u nits   a re   m aintenance-­‐free   d ue   t o   t heir   t echnologically   a dvanced  ...
  • Page 48 Portable   O xygen   C oncentrator             1.   Turn   u nit   o ff   a nd   d isconnect   t he   p ower   c ord.   2.   Remove   t he   b ack   h ousing,   a nd   l ocate   t he   p roduct   f ilter/volume   t ank.   S ee   f igure   b elow.   3.
  • Page 49 Portable   O xygen   C oncentrator             Tuberculosis   c an   s urvive   o utside   t he   h uman   b ody,   b ut   i ts   m ode   o f   t ransmission   i s   b y   d roplet   nuclei.  ...
  • Page 50   minutes.       CAIRE   d oes   n ot   r ecommend   t he   s terilization   o f   t his   e quipment.       RECORDING   M AINTENANCE    ...
  • Page 51             _ ________________ FreeStyle   S erial   N umber SYSTEM   C HECKOUT DATE HOUR   M ETER   R EADING INITIALS SERVICE   P ERFORMED PURITY ALARM COMMENTS   Figure   1 0:   M aintenance   L og  ...
  • Page 52: Service

      i n   y our   l ocal   a rea,   a nd   c an   a ssist   y ou   i n   s ervicing   a nd   m aintaining   t he   F reeStyle   o r   FreeStyle   5   u nit.  ...
  • Page 53: Housing   R Emoval

    Portable   O xygen   C oncentrator               COMPONENTS   The   d esign   o f   C AIRE’s   F reeStyle   a nd   F reeStyle   5   P ortable   O xygen   C oncentrators   a llows   f or   e asy   access  ...
  • Page 54 Portable   O xygen   C oncentrator               4.   Lift   o ff   t he   f ront   c over.           Figure   1 2.1:   R emoving   F ront   C over  ...
  • Page 55: Psa   R Emoval

    Portable   O xygen   C oncentrator                   Figure   1 2.2:   R emoving   B ack   C over     PSA   R EMOVAL         Turn  ...
  • Page 56 Portable   O xygen   C oncentrator                                     Figure   1 3.1:   J 5   8 -­‐Pin   C onnector   5.
  • Page 57 Portable   O xygen   C oncentrator                 Figure   1 3.3:   N ozzle   R emoval     Carefully   d isconnect   t he   1 /8”   O D   t ubing   c oming   f rom   t he   b ack   o f   t he   u nit   t o   t he   l imiting   7.
  • Page 58 Portable   O xygen   C oncentrator                   Figure   1 3.5:   O utlet   N ozzle   C radle   S crew   R emoval     9.   Turn   t he   u nit   o ver   a nd   r emove   t he   b ack   h ousing.    ...
  • Page 59 Portable   O xygen   C oncentrator             11.   D isconnect   t he   1 /8”   O D   t ube   f rom   t he   Y -­‐Connector,   o r   T -­‐Connector,   t hat   c onnects   t o   t he   pressure  ...
  • Page 60 Portable   O xygen   C oncentrator               14.   C arefully   r emove   t he   c omplete   P SA   a ssembly   f rom   t he   c enter   h ousing   b y   p ulling   i t   u pwards   and  ...
  • Page 61: Compressor   R Eplacement

    Portable   O xygen   C oncentrator               Figure   1 3.11:   C ompressor   M ounts       COMPRESSOR   R EPLACEMENT   The   c ompressor   i s   t he   “ pump”   w ithin   t he   o xygen   c oncentrator   t hat   p ushes   r oom   a ir   i nto   t he   bottom  ...
  • Page 62 Portable   O xygen   C oncentrator             3.   Remove   t he   c ompressor   b y   p ulling   t he   c ompressor   a way   f rom   t he   P SA   a ssembly.   Care  ...
  • Page 63: Product   M Anifold   R Eplacement

    Portable   O xygen   C oncentrator                 Figure   1 4.4:   T ightening   C enter   B olt       COMPRESSOR   A SSEMBLY   I NSTALLATION   To  ...
  • Page 64 Portable   O xygen   C oncentrator                                 Figure   1 5.1:   M anifold   T ubing    ...
  • Page 65: Solenoid   V Alve   R Eplacement

    Portable   O xygen   C oncentrator             3.   Remove   t he   t ie   w raps   t hat   b undle   t he   s olenoid   v alve   w ires   t ogether.    ...
  • Page 66: Sieve   B Ed   R Eplacement

    Portable   O xygen   C oncentrator                   It   m ay   n ot   b e   n ecessary   t o   c ompletely   r emove   t he   P SA   s ystem   a ssembly   t o   replace  ...
  • Page 67 Portable   O xygen   C oncentrator                   Figure   1 6.1:   P roduct   M anifold   R emoval     4.   Pull   u pward   o n   t he   a dsorbent   b eds   t o   r emove   t hem   f rom   t he   f eed/waste   m anifold.    ...
  • Page 68 Portable   O xygen   C oncentrator                 7.   Place   a   1 .5mm   C S   X   3 .5mm   I D   o -­‐ring   o n   t he   t op   c ap   o f   t he   a dsorbent   b eds.      ...
  • Page 69: Feed/Waste   M Anifold   R Eplacement

    Portable   O xygen   C oncentrator               FEED/WASTE   M ANIFOLD   R EPLACEMENT     1.   Remove   t he   P SA   s ystem   a ssembly   p er   t he   P SA   R EMOVAL   s ection   i n   t his   m anual.    ...
  • Page 70 Portable   O xygen   C oncentrator                                                                             F igure   1 7.2: F eed/Waste  ...
  • Page 71: Measuring   T He   S Ystem   P Ressure

    FreeStyle   5 ).   O nce   t he   a larm   s ounds,   t he   L ED’s   a bove   e ach   f low   s etting   w ill   i lluminate.  ...
  • Page 72 Portable   O xygen   C oncentrator             PRESSURE   P ROFILES   The   f ollowing   p ressure   p rofiles   i llustrate   t he   r ange   o f   n ormal   o perating   p ressures   a t   s ea   l evel.   These  ...
  • Page 73: Freestyle   H Our   M Eter

            FREESTYLE   H OUR   M ETER       General   I nformation The   F reeStyle’s   h our   m eter   i ncludes   t wo   m onitoring   c hannels:   a   h istorical   c hannel   t hat   c annot  ...
  • Page 74 When   r emoving   t he   f ront   c over   t o   r eplace   t he   h our   m eter   o n   a   FreeStyle,   a lways   u se   a n   E SD   s afe-­‐work   a rea.   A lso,   u se   a n   E SD   w rist  ...
  • Page 75: Motor   C Ontroller   B Oard   R Eplacement

    Portable   O xygen   C oncentrator             The   H our   M eter   K it   s oftware   a llows   y ou   t o   r ead   t he   t otal   n umber   o f   h ours   f or   t he   u nit   a s   w ell   a s   t he   ability  ...
  • Page 76 Portable   O xygen   C oncentrator               Figure   2 1.1:   R emoving   M otor   C ontroller   B oard       4.   Before   r eplacing   t he   b oard,   e nsure   t hat   t he   m ain   c ircuit   b oard   a nd   a ll   p ins   a re   s traight   a nd   unbroken  ...
  • Page 77: Circuit   B Oard   R Eplacement

      b y   c arefully   l ifting   u pward   o n   t he   l ocking   t ab.   T his   c onnection   i s   J 8   f or   t he   FreeStyle   a nd   J 9/J10   f or   t he   F reeStyle   5 .  ...
  • Page 78 Portable   O xygen   C oncentrator                                                   F igure   2 2.2:   D isconnecting   F lex   C ircuit    ...
  • Page 79 11.   R emove   t he   4 -­‐20   s elf-­‐tapping   s crews   f rom   t he   m ain   c ircuit   b oard.   T here   a re   6   s crews   o n   t he   FreeStyle   a nd   8   s crews   o n   t he   F reeStyle   5 .  ...
  • Page 80 Portable   O xygen   C oncentrator                 Figure   2 2.4:   S elf-­‐Tapping   S crews     12.   R emove   t he   m ain   c ircuit   b oard   f rom   t he   c enter   s ection   a ssembly.    ...
  • Page 81: Key   P Ad   R Eplacement

    Portable   O xygen   C oncentrator                 CONTROL   P ANEL   /   K EY   P AD   R EPLACEMENT         When   r eplacing   t he   c ontrol   p anel/key   p ad,   a lways   u se   a n   E SD   safe-­‐work  ...
  • Page 82 Portable   O xygen   C oncentrator                 8.   Carefully   a lign   t he   n ew   c ontrol   p anel/keypad   w ith   t he   r ecessed   c ontrol   p anel   a rea,   a nd   press  ...
  • Page 83 Portable   O xygen   C oncentrator                                              ...
  • Page 84: Fan   R Eplacement

    Portable   O xygen   C oncentrator               FAN   R EPLACEMENT         When   r eplacing   t he   f an,   a lways   u se   a n   E SD   s afe-­‐work   a rea.   A lso,   use  ...
  • Page 85 FreeStyle,   e nsure   t he   t wo   w ires   c oming   f rom   t he   f an   a re   l ocated   o n   t he   u pper  ...
  • Page 86: Troubleshooting

    Portable   O xygen   C oncentrator             TROUBLESHOOTING   GENERAL   T ROUBLESHOOTING   Before   r eviewing   t he   T roubleshooting   C hart,   t he   f ollowing   s teps   m ay   b e   u seful   t o   i solate   a ny   malfunctions:  ...
  • Page 87     FreeStyle   d oes   n ot   o perate   w hen   Battery   i s   d ischarged.   Power   t he   u nit   t hrough   t he   D C  ...
  • Page 88 Portable   O xygen   C oncentrator                   Rapid   a larm   c ondition,   a nd   t he   Battery   p ack   c harge   i s   t oo   l ow   t o   Connect  ...
  • Page 89 Portable   O xygen   C oncentrator               DC   o utlet   t o   r eset   t he   b reaker   w ithin     DC   p ower   s upply.   For  ...
  • Page 90: Accessories

    Portable   O xygen   C oncentrator             ACCESSORIES   For   p roper   p erformance   a nd   s afety,   u se   o nly   t hese   l isted   a ccessories   s upplied   b y   C AIRE.   U se   o f   accessories  ...
  • Page 91 CAIRE   r eserves   t he   r ight   t o   d iscontinue   i ts   p roducts,   o r   c hange   t he   p rices,   m aterials,   e quipment,  ...

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