Batco 2035 Assembly Manual page 132

4. ASSEMBLY
1. Uninstall the existing large steel guard.
2. Position the control valve bracket (8) and over-center plastic tank mounts (6) with 2" u-clamps (7) and insert
1/2" x 2-1/2" tap bolts (13) and 1/2" nylon locknuts (20). Partially tighten the parts allowing enough room to
slide them on the tube for adjustment.
3. Attach the control valve (31) to the bracket (8) with two 5/16" x 2-12" bolts (15) and 5/16" nylon locknuts
(17).
4. Affix the hydraulic tank (34) to the over-center plastic tank mounts (6) with two hose clamps (33).
5. Install hydraulic fittings for the valve (25, 26, 27, 29).
6. Install hydraulic fittings for the pump (28, 29).
7. Connect hoses (1,2,3).
8. Adjust the hydraulic tank and control valve to minimize slack in the hose and tighten the u-clamps.
9. Tie the hydraulic hoses to the tube with 6" cable ties (32). Tighten the u-clamp nuts.
10. Install the pump mount adaptor (10) to the engine mount with two 3/8" x 1-1/2" bolts (14) and 3/8" nylon
locknuts (18).
11. Install the belt tightener plate (5) to pump mount adaptor (10) using two 7/16" x 1" bolts (16) and 7/16"
nylon locknuts (19), leaving them un-tightened for later adjustment.
12. Install the small pump mount (35) to the belt tightener plate (5) with two 3/8" x 1-1/2" bolts (14) and 3/8"
nylon locknuts (18), leaving them un-tightened for later adjustment.
13. Connect the pump (30) to the small pump mount (35) with two 7/16" x 1-1/2" carriage bolts (12) and 7/16"
nylon locknuts (19).
14. Attach the pulley (24) to the pump (30) and connect the belt (23) to the electric motor pulley and small
pulley (24).
15. Adjust the position of the small pulley (24) in line with the electric motor pulley and tighten the belt (23) by
adjusting the electric clutch so the belt deflects approximately 1" from a 5 lb force.
16. Secure the belt tightener plate (5) and pump mount (35) once they have been sufficiently adjusted.
17. Re-install the large steel guard.
18. Install the pump guard arm (4) with one 7/16" x 1-1/2" carriage bolt (12) and 7/16" nylon locknut (19) on
the belt tightener plate.
19. Attach pump guard (9) to pump guard arm (4) using two 1/4" x 1" screws (21) and 1/4" flat washers (22).
20. Install hydraulic pump back guard (11) to pump guard (9) using four 1/4" x 1" screws (21).
21. Add hydraulic fluid up to approximately 2" [51 mm] from the tank opening. Do not overfill (leave space at
top of tank). Remember to put the tank cap back on afterward.
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PORTABLE GRAIN BELT CONVEYOR – STANDARD
P1512021 R6