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Batco FX1535FL Operator's Manual

Portable grain belt conveyor
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Portable Grain Belt Conveyor
S-Drive Field Loader
Operator's Manual
This manual applies to the following models:
FX1535FL
FX1545FL
Gas and Electric Drives
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
1835FL
FX2045FL
2435FL
Part Number: P1512120 R3
Revised: August 2017

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  • Page 1 Portable Grain Belt Conveyor S-Drive Field Loader Operator’s Manual This manual applies to the following models: FX1535FL FX1545FL 1835FL FX2045FL 2435FL Gas and Electric Drives Original Instructions Read this manual before using product. Failure to Part Number: P1512120 R3 follow instructions and safety precautions can...
  • Page 2 We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.

  • Page 3: Table Of Contents

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER CONTENTS 1. Introduction ............................5 1.1. Serial Number Location......................5 1.2. Intended Use ..........................5 1.2.1 Misuse ........................6 2. Safety............................... 7 2.1. Safety Alert Symbol and Signal Words..................7 2.2. General Safety .......................... 7 2.3.
  • Page 4 6.20. Repack the Wheel Bearings with Grease................56 6.21. Inspect and Service the Hand Winch and Lift Cable............57 6.22. Pinion Gear Adjustment ....................... 57 7. Troubleshooting............................ 59 8. Specifications ............................63 9. Batco Limited Warranty ........................65 P1512120 R3...

  • Page 5: Introduction

    1. INTRODUCTION 1. Introduction Thank you for purchasing a Batco Portable Grain Belt Conveyor. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your conveyor will provide you with many years of trouble-free operation.

  • Page 6: Misuse

    1. INTRODUCTION PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Accident prevention regulations and all other generally recognized regulations on safety and occupational medicine must be observed at all times. Any modifications made to the conveyor may relieve the manufacturer of liability for any resulting damage or injury.

  • Page 7: Safety

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 8: Overhead Power Lines

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2.3. Overhead Power Lines • When operating or moving, keep conveyor away from overhead power lines and devices. • The conveyor is not insulated. • Electrocution can occur without direct contact. 2.4.

  • Page 9: Guards Safety

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY Figure 1. Conveyor Work Area (Gas/Electric Drive) 2.8. Guards Safety • Keep guards in place and do not operate unless all guards are in place. • Do not walk on, step on, or damage guards. •...

  • Page 10: Raising And Lowering The Conveyor

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2.9. Raising and Lowering the Conveyor • Before raising/lowering/moving/adjusting the conveyor, make sure the area around the conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand on or beneath the conveyor when it is being placed.

  • Page 11: Conveyor Stability

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY 2.12. Conveyor Stability • Transport and place equipment on reasonably level ground when raising, lowering, positioning, or operating. • Chock wheels and anchor intake end after placement. 2.13. Towing the Conveyor •...

  • Page 12: Gas Engine Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2.14.1 Gas Engine Safety Power Source • Keep guards in place and secure. • Properly ventilate surrounding area. • Never fill the fuel tank with the engine running, while smoking, or near an open flame. Always shut down and allow engine to cool before filling with fuel.

  • Page 13: Hydraulic Power Safety

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY 2.14.3 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 14: Tire Safety

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2.15. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

  • Page 15: Personal Protective Equipment

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY 2.17. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when operating or maintaining the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris. Coveralls •...

  • Page 16: Safety Decals

    2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER First-Aid Kit • Have a properly-stocked first-aid kit available for use should the need arise, and know how to use it. 2.19. Safety Decals • Keep safety decals clean and legible at all times. •...
  • Page 17 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY Figure 2. Conveyor Safety Decal Locations * if equipped with hydraulic winch ** if equipped with hand winch P1512120 R3...
  • Page 18 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Figure 3. S-Drive Safety Decal Locations Figure 4. Electric S-Drive Safety Decal Locations P1512120 R3...
  • Page 19 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY Figure 5. Gas S-Drive Safety Decal Locations Figure 6. Gas Under-Mount Kit Safety Decal Locations P1512120 R3...
  • Page 20 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Figure 7. Mover Kit Safety Decal Locations P1513036 P1513057 P1513058 P1513040 P1512120 R3...
  • Page 21 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY Table 1. Safety Decals Part Number Description P1513046 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. •...
  • Page 22 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Table 1 Safety Decals (continued) Part Number Description P1513045 WARNING OPEN BELT CONVEYOR To prevent death or serious injury: • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean.
  • Page 23 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 24 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Table 1 Safety Decals (continued) Part Number Description P1513043 WARNING WARNING UPENDING HAZARD UPENDING HAZARD To prevent death or serious injury: To prevent death or serious injury: • Anchor intake end and/or support •...
  • Page 25 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513008 WARNING WARNING MISSING GUARD HAZARD MISSING GUARD HAZARD To prevent serious injury or To prevent serious injury or death, shut off power and death, shut off power and reattach guard before operating reattach guard before operating...
  • Page 26 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Table 1 Safety Decals (continued) Part Number Description P1513052 NOTICE NOTICE To prevent damage, wheels must be To prevent damage, wheels must be free to move when raising or lowering free to move when raising or lowering equipment.
  • Page 27 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513057 P1513058 P1512120 R3...
  • Page 28 2. SAFETY PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Table 1 Safety Decals (continued) Part Number Description P1513040 WARNING TRANSPORT HAZARD To prevent serious injury or equipment damage, before towing: • Lift up wheel frame completely and secure with safety chain.

  • Page 29: Transport

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 3. TRANSPORT 3. Transport Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 3.1. Transport Safety • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.

  • Page 30: Connect The Conveyor To The Towing Vehicle

    3. TRANSPORT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Table 2. Speed versus Weight Ratio Weight or fully equipped or loaded implement(s) Road Speed relative to weight of towing machine 1 to 1, or less Up to 32 km/h (20 mph) 2 to 1, or less Up to 16 km/h (10 mph) Do not tow if...

  • Page 31: Placement

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 4. PLACEMENT 4. Placement Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Placement Safety • The conveyor is not insulated, keep away from overhead power lines. Electrocution can occur without direct contact.

  • Page 32: Positioning The Conveyor With A Mover Kit

    4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Figure 8. Typical Grain Conveyor Placement for Filling Bins KEEP AWAY! KEEP AWAY! OVERHEAD WIRES OVERHEAD WIRES wheel chocks wheel chocks Under Hopper Bottom Bins 1. Center the conveyor between the hopper bin’s vertical legs. 2.
  • Page 33 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 4. PLACEMENT Figure 9. Wheel Over-Center Handle Positions Engaged Disengaged 2. Set and run the gas engine at approximately half throttle. 3. Refer to the controls shown in Figure 10 on page 4.

  • Page 34: Hand Winch Operation

    4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Failure to warm the hydraulic oil can damage the pump or other components. When Operation of the Mover Kit is Complete: 1. Secure the mover kit axle to the conveyor when operation is complete or before transporting. 2.

  • Page 35: Hydraulic Winch Operation

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 4. PLACEMENT 2. When lowering, if the cable becomes slack before conveyor is in full down position, this indicates that the track shoe is stuck. To correct the problem, reverse the winch and raise the conveyor until the cable is taut and the track slides normally.

  • Page 36: Conveyor Operating Angles

    4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Move the control handle toward the hopper or intake to raise the hopper cloth, and move the handle toward the outlet or spout end to collapse the hopper cloth, see Figure 12 on page Figure 12.
  • Page 37 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 4. PLACEMENT Figure 13. Conveyor Operating Angles Table 3. Maximum Conveying Angles for Grains Grain Maximum Conveyor Operating Angle (degrees) Flax Lentils Mustard Oats Peas Rice P1512120 R3...
  • Page 38 4. PLACEMENT PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Table 3 Maximum Conveying Angles for Grains (continued) Grain Maximum Conveyor Operating Angle (degrees) Soybeans Sunflower Triticale Wheat Alfalfa Pellets Barley Canary Seed Chickpeas Corn Shelled Corn (dry) Shelled Corn (wet) 30-45 Cotton Seed Durum...

  • Page 39: Operation

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5. OPERATION 5. Operation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Operation Safety • Keep away from rotating and moving parts, including the conveyor belt, drive components, shafts, and bearings.

  • Page 40: Operation - Electric Motor Models

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5.3. Operation - Electric Motor Models When equipped with an Electric Motor: 1. Turn the electric motor on. 2. Run until the conveyor is empty. 3. Turn off motor and lock out power source. 4.

  • Page 41: Conveyor Belt Speed

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5. OPERATION Figure 14. Conveyor Loading Zone 5.6. Conveyor Belt Speed The best results are obtained when the input drives are set to provide a conveyor belt speed of 500 to 600 ft/ min on the 1300 and 1500 series, and 600 to 650 ft/min on the 1800, 2000, and 2400 Series.

  • Page 42: Shutdown

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Starting under load may result in damage to the conveyor if grain is not removed as much as possible. 2. If guards or covers have been opened or removed, close or replace them before restarting the unit. 3.
  • Page 43 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5. OPERATION Important Fertilizer weakens the belt lacing and warranty is void on all lacing used with fertilizer. The belt lacing may need to be replaced more often if you convey fertilizer. Additional Operating Requirements To prevent problems that can be caused by conveying fertilizer: 1.

  • Page 44: Storage

    5. OPERATION PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Figure 15. Fertilizer Buildup on Rollers Figure 16. Fertilizer Buildup at Hopper Transition 5.12. Storage After the season’s use, the conveyor should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components and perform maintenance as described in the Maintenance Section to prevent any unnecessary downtime at the start of the next season.
  • Page 45 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 5. OPERATION 5. Touch up all paint nicks and scratches to prevent rusting. 6. Check tire pressure and inflate according to tire side-wall recommendations. 7. Inspect the conveyor for cracks, tightness of fittings and fasteners, hydraulic hose cracks (if applicable). Have required repairs performed to replace worn or damaged components and complete required annual maintenance.

  • Page 46: Maintenance

    • After maintenance is complete, replace all guards, service doors, and/or covers. • Use only genuine Batco replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact Batco or your local dealer. Before attempting maintenance of any kind: •...

  • Page 47: Visually Inspect The Equipment

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE Section 6.8. – Inspect the Hopper Flashing on page 49 Section 6.9. – Check the Roller Bearings on page 49 Section 6.10. – Check the Roller Lagging on page 49 6.13.

  • Page 48: Lubricate The Equipment

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 10. Inspect the winch cable for fraying, kinking, unwinding, or other possible damage. 6.4. Lubricate the Equipment Your equipment can operate at top efficiency only if clean fluids and lubricants are used. Use clean containers to handle all fluids and lubricants.

  • Page 49: Inspect Hydraulic Hoses And Fittings

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE 6.7. Inspect Hydraulic Hoses and Fittings When equipped: 1. Pressurize the system. 2. Using a piece of cardboard or wood, run it along the length of the hose and around all fittings. Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface.

  • Page 50: S-Drive Pinch Roller

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 3. After the conveyor belt has been tensioned, check the alignment of all s-drive rollers, see Section 6.12. – Align the Conveyor Belt on page 4. If the belt is still loose after tensioning, the belt needs to be shortened or replaced (depending on wear). Figure 17.

  • Page 51: Adjust The Rollers

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE Figure 19. Roller out of Alignment Before Aligning the Belt: • The conveyor must be empty of all grain. • Wait until the belt makes a complete revolution before adjusting the rollers. Some belts may have uneven edges, appearing misaligned.

  • Page 52: Adjust The Belt Return Wear Blocks

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Figure 21. Loosen the Bearing Nuts 2. Rotate adjustment bolt 1/2 turn. Figure 22. Rotate the Adjustment Bolt 3. Restart conveyor and run empty for 1 minute. 4. Stop the conveyor and remove ignition key or lock out the power source. 5.

  • Page 53: Inspect Belt Lacing

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE Figure 23. Belt Return Wear Blocks 2. Replace the guards if removed. 6.13. Inspect Belt Lacing Inspect the condition of the belt lacing, if any clips are worn through, replace all lacing. 6.14.
  • Page 54 6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 2. Move the tension roller to its loosest position. 3. Pull all the slack to the lacing area. 4. Remove the lacing retainer clip and pin. 5. Attach one end of the replacement belt to the belt end being removed, closest to the hopper. 6.

  • Page 55: Clean And Wash The Equipment

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE Figure 25. Lacing the Conveyor Belt 6.16. Clean and Wash the Equipment 1. Clean out excess grain from all areas of the conveyor. 2. Make sure water can drain from the conveyor tube and intake, then wash the tube with a water hose or pressure washer until all dirt, mud, debris, or residue is gone.

  • Page 56: Align The Drive Belts

    6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Important The drive belt should be just tight enough to not slip on the drive pulley when operating. If the belt is too loose, it will slip, possibly causing a squeaking sound and slowing the belt down. If the belt is too tight, it will cause excess wear.

  • Page 57: Inspect And Service The Hand Winch And Lift Cable

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 6. MAINTENANCE Figure 27. Diagonal Pattern for 4-bolt and 6-bolt Tires 6.21. Inspect and Service the Hand Winch and Lift Cable When equipped: Place conveyor in fully lowered position with cable slack. 1.
  • Page 58 6. MAINTENANCE PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER The pinion gear should mesh with the ring gear to provide maximum tooth contact. If the pinion gear does not mesh entirely with the ring gear: 1. Adjust the handle slot bolt (which bolts to the drive mount clamp) so full meshing of the pinion gear is achieved when the handle is in the over-center position.

  • Page 59: Troubleshooting

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 7. TROUBLESHOOTING 7. Troubleshooting Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below.
  • Page 60 Decrease belt speed, see Belt Speed in conveyor discharge plugging. Operation. between hood and belt. U-clamps or brackets U-clamps or brackets not Contact dealer or Batco to correct sliding on tube. properly crimped to tube. positioning. Drive Cause Problem Solution Drive making noise.
  • Page 61 PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 7. TROUBLESHOOTING Cause Problem Solution Broken drive roller. Replace damaged component. Mover Kit with Hydraulic Winch Problem Cause Solution Valve is leaking. Loose/cracked fittings. Tighten/replace fittings. Worn hose. Replace hose. Valve spools are worn. Replace valve.
  • Page 62 7. TROUBLESHOOTING PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER Cause Problem Solution Conveyor doesn’t Cushion block needs adjusting. Adjust needle valve by turning clockwise drive. 1/8 of a turn - try and repeat if necessary, refer to Ram and Travel Speed. Pinion gear slipping or Pinion gear not adjusted Adjust the pinion gear.

  • Page 63: Specifications

    PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER 8. SPECIFICATIONS 8. Specifications Up - Down - Operation Operation Belt Width Weight Model Length (ft) Elec (ft) (ft) (ft) (ft) FX 1545 107'2" 2305 20.8 21.6 22.1 20 HP 32 HP FX 2045 114' 3775...
  • Page 64 8. SPECIFICATIONS PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER P1512120 R3...

  • Page 65: Batco Limited Warranty

    9. Batco Limited Warranty This warranty relates to Batco Conveyors (the “Product”) sold by Batco-Rem, (which is a division of Ag Growth Industries Partnership, referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
  • Page 66 Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA Toll-Free: (877) 667-7421 (Canada & USA) Phone: (306) 773-7779 Fax: (306) 778-2524 Email: info@batcomfg.com Web: www.batcomfg.com Batco is part of the Ag Growth International group ©Ag Growth International Inc. 2017 Printed in Canada...

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